Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
File Documents.1011 E Hopkins Ave.0059.2017 (10).ARBK
TC36D2 & TC36D2 ARCH INSTALLATION MANUAL Visit www.townandcountry.net for the most recent version of this manual WARNING: If the information in these instructions is not followed exactly, a re or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Installation and service must be performed by a quali ed installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier call the re department. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certi ed kit is used. This appliance is suitable for installation in a bedroom or bed sitting room. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. 170217-44 TC36_D & TC36_DAR. ver 2 5056.427D2 MODEL: TC36 & TC36ARCH SERIES D - Version 2 MODULAR DIRECT VENT FIREPLACE INSTALLATION MANUAL Table of Contents Caution ...................................................................................... 3 Safety ........................................................................................ 3 Important Note for the Commonwealth of Massachusetts ....... 4 Fireplace Dimensions ................................................................ 5 Minimum Clearances to Combustible Material ......................... 6 Mantel Clearance Chart ..................................................... 6 Installation Requirements .......................................................... 7 Manufactured (Mobile) Home .................................................... 7 Door Frame Removal ................................................................ 7 Top Standoffs ............................................................................ 8 Locating The Fireplace .............................................................. 8 Framing and Finishing ............................................................... 9 Steel stud framing kit dimensions ...................................... 9 TC 36D Minimum Combustible Framing Dimensions ............. 10 TC 36D Arch Minimum Combustible Framing Dimensions ..... 10 Non-combustible board detail ......................................... 11 Recessed ........................................................................ 11 Installation ........................................................................ 11 TC36 Steel Stud Framing Kits (regular and arched) ................. 12 Fixed Lintel .............................................................................. 14 Framing Kit Adjustment .................................................... 14 Lintel knock outs .............................................................. 14 Hearth Extension ..................................................................... 15 Fireplace Facing Allowance ........................................... 15 Electrical .................................................................................. 16 Installation ........................................................................ 16 Wall Switch and Remote Control ............................................ 17 Wall Switch to IFC Communication Cable Continuity Check .. 17 Selecting Natural Vent and Power Vent Modes ....................... 18 Home Automation ................................................................... 19 Gas Supply .............................................................................. 20 Gas Pressure Check ................................................................ 20 Venting ..................................................................................... 21 Wall Termination Venting ......................................................... 21 Wall thimble ...................................................................... 22 Town & Country approved vent system components ...... 22 Vent pipe .......................................................................... 23 Wall vent terminal ............................................................. 23 Wall Termination Venting Chart ............................................... 24 Roof Termination Venting Chart ............................................... 25 Ceiling Opening ................................................................ 26 Ceiling Firestop ................................................................ 26 Vent Pipe .......................................................................... 26 Roof Support Bracket ...................................................... 26 Roof Vent Terminal ........................................................... 27 Vent Terminal Clearance ........................................................... 28 Vent Terminal Minimum Clearances ......................................... 28 Roof Pitch Table ............................................................... 28 Vent Pipe Sealant ..................................................................... 29 Insulated Collar Shield (Included) ............................................ 29 Vent Restrictor Adjustment ..................................................... 30 Wall Shield/Ceiling Firestop Thimble ........................................ 31 Roof Termination Kit ................................................................ 31 Wall Termination Kit ................................................................. 31 Vent Pipe Dimensions ............................................................. 32 Vent Offset Chart ..................................................................... 33 Firebox Panels Installation ...................................................... 34 TC36 & TC36 Arch Panel Sets ......................................... 34 Finishing Touch Trim Kit Instructions ....................................... 35 Maintenance ............................................................................ 36 Glass Panel ...................................................................... 36 Annual Inspection ............................................................. 36 Periodically ....................................................................... 36 TC36 D Replacement Parts ..................................................... 37 TC36.DAR Replacement Parts ................................................ 38 Replacement Parts – Valve Control System ............................ 39 Wiring Diagram ........................................................................ 40 Rating Label ............................................................................ 41 2 TC36_D & TC36_DAR.ver2_170217-445056.427D2 HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. !DANGER A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and shall be installed for the protection of children and other at-risk individuals. FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country FireplacesTM Warranty and may prove hazardous. This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals. Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the replace and to replace any part of the control system and any gas control which has been under water. Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young chil- dren, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces. Clothing or other ammable material should not be placed on or near the appliance. Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition. Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures. This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance. 3 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 We recommend that our gas hearth products be installed and serviced by profession- als who are certied in the United States by the National Fireplace Institute® (NFI) as NFI Gas Specialists Caution Safety From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all s ide wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied. 3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2) (a) 1 through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4. 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer. 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. Important Note for the Commonwealth of Massachusetts 4 TC36_D & TC36_DAR.ver2_170217-445056.427D2 38 1/2" 47 7/8" 32 1/2" 3 5/8" 32 1/2" 26 7/16" 36 1/8" 24 5/8" 47 3/8" 26 1/16" 38 1/2" Figure 2: TC 36D Arch Fireplace dimensions. 47 3/4" 32 1/2" 3 5/8" 38 1/2" 36 1/8" 32 1/2" 26 7/16" 38 1/2" 47 3/8" 26 1/16" 24 5/8" Figure 1: TC 36D Fireplace dimensions. 5 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Fireplace Dimensions Minimum Clearances: Side standoffs .................................................... 0 in. (0 mm) Back standoffs ................................................... 0 in. (0 mm) Top standoffs ...................................................... 0 in. (0 mm) Bottom of appliance ........................................... 0 in. (0 mm) Adjacent side wall .............................................. 4 in. (102 mm) Ceiling to appliance .......................................... 24 in. (610 mm) *Mantel to appliance ...................................(Figure 3) **Maximum Mantel extension .....................(Figure 4) Mantel support ................................................... 4 in. (102 mm) Vertical vent pipe ........................................1 3/4" in. (45 mm) Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm) * MANTEL CLEARANCE A 9” B 6” C 3” ** MANTEL DEPTH D 12” E 6 3/4” F 1 1/2” Mantel Clearance Chart MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON-COMBUSTIBLE FINISH MATERIAL SEE FIG #14 & 15 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA. COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STANDOFFS STANDOFFS STEEL FRAMING FIREPLACE FRONT TOP OF LINTEL BAR A B C D E F Figure 3: TC 36 Mantle clearances. 24” 32 1/2” 4” MANTEL ADJACENT WALL OR MANTEL SUPPORT CEILING UNIT MAY BE RECESSED UP TO 4 1/2” WITH NON-COMBUSTIBLE MASONRY TYPE MATERIAL ***Figure 4: TC 36D Mantle. 6 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Minimum Clearances to Combustible Material The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or trained) personnel should install this product. In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product. In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult local codes for approval. The replace must be fastened in place. Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA). Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding. Caution: The ceramic glass is very fragile, and should be handled with care. The glass door frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle. 1. Remove safety barrier screen (Figure 5) by prying the top portion of the screen toward you, then lift the screen from its tabs (inset) located at the base of the window frame. 2. Remove the TC Finishing Touch Trim Kit from the glass door frame. (If installed) 3. Using a screwdriver (Figure 6) or other similar object, push against the notch in the top of the latch and grab the bot- tom of the latch handle as it protrudes (Figure 7). Lift handle until latch hook disengages. Repeat for other side while holding glass door so that it does not tip out. 4. Tilt the top of the glass door frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage from its bottom track. 5. Place the glass door frame in a safe place to avoid damage. 6. Reassemble in reverse order. Latch handle should snap into place and be ush with glass door frame when engaged correctly. 7. Reinstall trim kit if required. 8. Reinstall safety barrier screen. TIP: To ensure glass door is properly latched, grasp the top left and right sides of the glass frame. Under moderate pressure it should pull forward and return to original position evenly on both sides. Figure 5: Safety barrier screen.Figure 6: Accessing handle. HANDLE Figure 7: Handle. 7 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Installation Requirements Manufactured (Mobile) Home Door Frame Removal The top standoffs are shipped loose inside the replace and must be installed on top of the replace (Figure 8). Do this once the replace is in position. In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall projection (Figure 9). Due to high temperatures, do not locate this replace in areas of high traffic or near furniture or draperies. The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Figure 3 & Figure 4. TOP STANDOFFS Figure 8: TC 36D Standoffs. Figure 9: TC36 Possible locations. 8 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Top Standoffs Locating The Fireplace Note: The fireplace should be in place and venting installed before framing in or building an enclosure around the unit. The Town & Country replace must be framed in as described below or totally enclosed with non-combustible material, such as facing brick. Determine the total thickness of facing material to be used. A thickness of 3/4" will allow the nishing surface to be ush with the front of the unit. If preferred, additional masonry type non-combustible material can be installed above and to the sides outward up to 4 1/2 inches of the appliance. The nishing material must not interfere with glass door frame access. A Steel Stud Framing Kit is supplied with the replace and must be used unless the replace is totally enclosed with non-combustible material. Assemble the framing kit as per the instructions on pages 12 & 13 of this manual. Attach the steel frame to the replace once the replace is in its nal position. Secure the steel frame to the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thick- ness of nishing surface. The sides, back and top of the replace can be framed in up to the steel studs and the replace standoffs using conventional lumber. Consult local building codes for specic requirements. Due to high temperatures, non-combusti- ble backing board, such as cement board or its equivalent, must be used to sheet in the front of the replace, extending 12" above and 5 9/16" to the side of the fram- ing edge bars (Figure 13). Standard sheet rock (dry wall) may be used beyond this point. If the backing board is not to be nished with other non-combustible material such as tiles, it is recommended that top sec- tions of the board be a single sheet of calcium silicate board or its equivalent. Taped and mudded joints may crack due to the elevated temperatures. Chase Insulation: When installing this fireplace against a non-insulated exte- rior wall or chase, it is recommended that the outer walls be insulated to same degree as other exterior walls. Do not place fireplace directly against the insulation. Cover the insulation and plastic vapour barrier with a solid surface, such as dry wall (sheet rock). Consult local codes. Do not insulate or use plastic vapour barrier within the framing kit. CAUTION: See Figure 15 BEFORE PROCEEDING. NOTE: The chase must be properly sealed at the ceiling level or between oors in a multilevel installation. NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER Steel stud framing kit dimensions (Supplied with fireplace) IT IS HIGHLY RECOMMENDED THAT A FULL HEADER BE INSTALLED ABOVE THE METAL FRAMING KIT 50 1/4" 48 1/16" Figure 10: TC 36D with regular frame. 9 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Framing and Finishing 20 7/8" 50 1/4" 29 1/2" 61 1/16" 62 5/8" 86 5/16" 48 1/8" 50 1/4" NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING RANGE 23 7/8" to 25 7/8" 26 1/2" RANGE 1/2" - 2 1/2" 12 3/8" FRAMING LINTEL 50 1/4" 50 1/4" 20 15/16" 1/2" 86 5/16" 62 5/8" 61 1/16" 48 1/8" 50 1/4" NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCTION BEFORE FRAMING. RANGE 23 7/8" to 25 7/8" 26 1/2" RANGE 1/2" - 2 1/2" 12 3/8" FRAMING LINTEL 50 1/4" Figure 11: TC 36D Minimum combustible framing dimensions. Figure 12: TC 36D Arch Minimum combustible framing dimensions. 10 TC36_D & TC36_DAR.ver2_170217-445056.427D2 TC 36D Minimum Combustible Framing Dimensions TC 36D Arch Minimum Combustible Framing Dimensions CALCIUM SILICATE BOARD If nishing the wall above the unit with paint, the framing kit shipped with the unit should be discarded. Use full sheets of calcium silicate board or equivalent and full length metal studs to nish and frame around the unit. Calcium silicate board is a high grade material with cement, quartz and natural minerals as the main raw materials. (Note: Calcium Silicate is 1/2” thick) CAUTION: Calcium Silicate board can be damaged if dropped or struck. Handle with care. Inspect board prior to installation and do not use if cracked. NOTE: It is recommended to pre- drill mounting holes in the board prior to securing to the framing. This will prevent the board from cracking. Figure 13: TC 36D Non combustible board dimensions. Figure 14: Recessed installation detail. FULL SHEET OF A NON-COMBUSTIBLE MATERIAL (NOT INCLUDED IN KIT) Figure 15: Non combustible calcium silicate board. Non-combustible board detail NON-COMBUSTIBLE MATERIALS MUST EXTEND 12" ABOVE AND 5 9/16" TO THE SIDES OF THE FRAMING EDGES. NON-COMBUSTIBLE BOARD 12” 5 9/16” NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL Recessed Installation 4 1/2" MAXIMUM FACING DEPTH NON-COMBUSTIBLEBOARD NON-COMBUSTIBLEMATERIAL STEEL STUD FRAME FIREPLACE FRONT GLASS 11 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 FRONT REAR ARCHED STUD FRAMING KIT PARTS TC36.BRFRKITA REGULAR STUD FRAMING KIT PARTS TC36.B2FRKITA NOTE: AFTER FRAME IS ASSEMBLED, MAKE SURE TO HAVE THE SIDE OF THE FRAME WITHOUT THE SCREW HOLES FACING TOWARD THE INSIDE OF THE ROOM. FLAT SIDE OF FRAME SIDE OF FRAME WITH SCREW HOLES ITEM NO. DESCRIPTION QTY. 1 (NOT SHOWN) SCREWS.TEK 40 2 STUD SIDE. INNER 48” L 2 3 STUD VERT. OUTER 48” L 2 4 STUD VERT. CENTER 15 7/16” L 2 5 STUD HEADER, HORIZ. 49 7/8” 1 6 STUD PLATE, HORIZ. 41 1/4 “L 1 7 BASE PLATE 5 15/16” L 2 8 FRAMING PLATE 4 ITEM NO. DESCRIPTION QTY. 1 (NOT SHOWN) SCREWS. TEK 40 2 STUD SIDE. INNER 48” L 2 3 STUD VERT. OUTER 48” L 2 4 STUD VERT. CENTER 2 5 STUD HEADER, HORIZ. 49 7/8” 1 6 STUD PLATE, HORIZ. 41 1/4 “L 1 7 BASE PLATE 5 15/16” L 2 8 FRAMING PLATE 4 9 ARCH SUPPORT 2 5 6 4 2 3 8 7 9 ATTACHMENT POINTS ATTACHMENT POINTS Figure 16: TC 36D Framing with arch components. 12 TC36_D & TC36_DAR.ver2_170217-445056.427D2 TC36 Steel Stud Framing Kits (regular and arched) 1. Top Frame Assembly Lay out the inner (2) and outer (3) vertical side studs, and vertical center studs (4) on a large at surface. Using the screws provided, attach the upper header stud (5) and the stud plate (6) to the vertical center studs (4) (Figure 17 or Figure 18). 2. Attach Side Studs (Legs) Attach the inner (2) and outer side studs (3) to the top of the upper header stud (5). (Figure 17 or Figure 18). Fasten the inner and outer verti- cal side studs (2 & 3) at the bottom using the base plates (7) (Figure 17 or Figure 18). 3. Archway Studs. (if using) If including the archway, attach the diagonal studs (9) (Figure 18) to the lower horizontal studs and the inner vertical studs. Turn the assembled frame over to access the remaining fastening points. 4. Attach the Assembled Frame to the unit. Align the assembled frame to the unit framing brackets. (Figure 19 or Figure 20). Attach at the fastening points through the access holes in the outer side studs. NOTE: Be sure that the side of the frame with the screw holes is facing the replace. 5. Secure to Existing Framing Secure the frame assembly to existing framing through the upper horizontal stud and the stud plates. 6. Install Non-combustible Board Use drywall screws to install the non-com- bustible board (Figure 21) or (Figure 22). 3 7 4 3 2 9 6 8 8 5 Figure 18: TC 36D arched frame. Figure 19: TC 36D regular frame assembled. Non- combustible board Figure 22: TC 36D arched frame with non-combustible board. 3 7 5 3 2 4 6 8 8 Non- combustible board Figure 17: TC 36D regular frame. Figure 20: TC 36D arched frame assembled. Figure 21: TC 36D regular frame with non-combustible board. 13 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 14 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Fixed Lintel Framing Brackets Figure 23: TC36D2 Fixed lintel. The lintel on the TC36D2 is in a xed position on the replace and there is no adjustment to move the lintel toward you or away from you once the replace has been located in its nal position. Instead, the replace itself must be manoeuvered so that the front face of the lintel deter- mines the nal position of the replace. The Framing Kit allows for a 1 7/8 inch adjustment along the Framing Brackets. Use this range to help determine the front of the facing material. The thickness of the facing material, wether 1/2 inch calcium silicate board or a rock facing must be taken into consid- eration before settling on a nal position of the replace. See “Fireplace Facing Allowance” on page 15. Framing Kit Adjustment Range: 1 7/8” Figure 24: Framing bracket.Figure 25: Knock outs for future TV Kit feature. Lintel knock outs There are six knock outs on top of the lintel. These knock outs should remain in place and not knocked out during installation. The knock outs are for a future optional “TV KIT” which will allow a television to be mounted above the replace while having the heat from the replace re-directed to a vent which will be located above the TV. Caution: While a hearth extension is not required and combustible ooring materials may be brought directly up to the replace, many materials (such as wood ooring) may not tolerate the radiant heat from this replace, resulting in discoloration, shrinking and cracking. For this reason, we suggest a non- combustible hearth that is no more than 1” above the bottom of the replace. If thicker, replace must be raised accordingly. Caution: Hearth extensions thicker than 1” will interfere with the safety screen and window frame when opening. 15 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Hearth Extension NON-COMBUSTIBLE FINISH MATERIAL NON-COMBUSTIBLE BUILDING MATERIAL MAY NOT EXTEND PAST THIS POINT SCREEN DOOR Figure 26: Facing edge location. This replace is designed to nish either ush with the facing material or can be installed with a 4 1/2 inch recess. See “Figure 14: Recessed installation detail.” on page 11. The replace can accommodate facing material up to a thickness of 1 7/8 of an inch if installing ush. Care should be taken to correctly determine the facing material thickness so that the replace is positioned so that the front of the replace is ush with the facing material. Facing material must not interfere with the ability for the door or the screen to open. Fireplace Facing Allowance Bottom of replace Maximum heigth of 1” above bottom of replace Lintel Hearth Extention Figure 27: TC36D2 Hearth extension. Firebox access panel Figure 28: Access to rebox. Vent Blower wire - Blue 2 Nuetral wires - Wires Power In wire - Black Figure 29: Junction box wiring. TransformerVacuum switch Inside access panel Gas connector Wall switch connector Junction box Module Interface board Power vent switch Regulator board Figure 30: Valve assembly components. The gas control system is located on the right hand side of the rebox behind an access panel and the decorative rebox panel (if installed). The replace is operated via a wall switch and a hand held remote control unit. The wall switch is connected to the replace by a 40 ft. communication cable supplied with the replace. Installation 1. Place the replace in the desired location. 2. Remove the glass door frame from the replace. 3. Remove access panel from right hand side of the rebox (Figure 28). 4. Connect 110 V. AC electrical supply to the wires installed inside the junction box (Figure 29). The replace is rated at 110 volts, 60Hz, 0.25A. The optional power vent kit is rated at 115 volts, 60Hz, 1.8A. The electrical wires can be accessed from both inside and outside the junction box by removing one of the two small access panels (Figure 29) or (Figure 30). 5. Attach the wall switch to the framing in the desired location (40 ft is supplied with replace). 6. Route the wall switch control cable (supplied) as required to the wall switch (Figure 33). 7. Attach one end of the wall switch control cable to the wall control. (Figure 33), and the other end to the interface board (Figure 30). 8. Insert the 4 supplied “AA” batter- ies into the battery pack of the wall switch (Figure 32). 9. If not already installed, install the burner using the instructions sup- plied with the burner kit. 10. Turn on the gas supply and check that all connections are tight and leak free. 11. Turn on gas and electrical supplies. 16 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Electrical Instructions for linking the wall switch to the remote control handset can be found in the User manual that came with this Fireplace. Figure 33: Wall switch - interface side. Figure 31: Town & Country wall switch. Figure 32: Wall switch battery side. If the wall switch is being connected to a Home Automation system, two cables will be used; the top cable will go from the wall switch to the replace and the bottom cable will go from, the wall switch to the Home Automation system (Figure 32) . If not using a Home Automation system, only the upper cable will be used to go from the wall switch to the replace (Figure 33). Wall Switch to IFC Communication Cable Continuity Check It is important that the continuity of the individual wires encased within the communication cable be checked before the cable is plugged into both the wall switch and the IFC Module. This will ensure that the cable is in good condition before the cable is walled in or otherwise covered up. Provided that no staples, screws or nails accidentally impale the cable during the walling up process, or any cables have otherwise been cut, the cable itself will be able to be ruled out as a possible cause should trouble shooting the wall switch be required. 17 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Wall Switch and Remote Control The PV / NV (Power Vent / Natural Vent) switch (Figure 34) on the interface board (Figure 30) is set according to which type of evacuating vent system is present. If the replace is vented without the assistance of a power vent, the switch should be set to “NV”. If using a power vent, “PV” should be selected. Follow the instructions provided with the power vent kit for proper installation. Important Note: When switching between PV and NV, both the electrical power supply to the replace must be turned off and the backup batteries removed to properly re-set the module. Figure 34: Vent mode selection switch. 18 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Selecting Natural Vent and Power Vent Modes TO HOME AUTOMATION SYSTEM NOTE: • Digital I/O must be connected to a dry contact relay. • Analog ame and light input through 0 - 10 volt DC signal scaled as follows: Low = 1 volt High = 10 volts NOTE: When a signal has been supplied by the home automation system, the replace control will repeat the signal every 2 hours or until a new command has been received. The home automation feature supplied with this replace is capable of controlling the ame and light on/off function with the use of a dry contact relay common to home automation systems. Furthermore, the ame and light level may be modulated from high to low using the 0 - 10 volt analog output available on most home automation systems. (Figure 36) shows the wire designations required to connect the re- place to a home automation system (wire not supplied). Figure 35: Complete communication wiring. Figure 36: Home automation side wiring diagram. 19 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Home Automation SUPPLY PRESSURE MANIFOLD PRESSURE Figure 37: Test ports. Correct gas pressure requirement: Natural Gas Propane Min. Pressure 5.0" WC 12.5" WC (For purpose of input adjustment) Max. Pressure 13.9" WC 13.9" WC Manifold Pressure Maximum 3.5" WC 10" WC Minimum 1.6" WC 6.4" WC Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the replace lit and on the highest setting. Please refer to the Burner Installation Manual for gas pressure testing procedure. Caution: The gas line should be installed by a qualied service person in accordance with all building codes. This section is intended as a guide for qualied technicians installing this appliance. Consult local and / or national building codes before proceeding. • Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8" N.P.T. tting. Correct gas line diameter must be used to assure proper operation and pressure. • NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6 feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve. • DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a union or are tting must be provided to allow for repair or replacement of the gas valve. Check local codes for additional requirements. 1. Connect the gas supply to the valve (Figure 30). 2. Turn on the gas supply and check that all connections are tight and leak free. Warning: The access panel - including gasket, must be reinstalled after conversion / installation or ser- vicing has been completed. Failure to do so will cause overheating and premature failure of the control system. 20 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Gas Supply Gas Pressure Check Determine the exact position of the replace so that the vent pipe is centered (if possible) between two build- ing framing members. Consult your local building codes prior to proceeding. The vent kit will accommodate up to a maximum wall thickness of 12 inches. 1. Having determined the position of the replace, cut and frame a 14½ inch opening centred at a minimum height of 68½ inches above the oor (Figure 40). The opening may be round or square. Height of the opening will vary with each installation. As the horizontal vent run increases, so does the minimum vertical rise, see chart (Figure 41). IMPORTANT: When locating the opening, it should be noted that vent terminal clearances must be maintained. See “Vent Terminal Clearance” on page 28 section for proper clearances. A minimum 2 foot length of pipe is required off the top of the replace for any wall termination. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal run of 18 inches is permitted, See Figure 41 & Figure 42. For longer horizontal runs greater than 18 inches, increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown in Figure 41. The horizontal run of vent must have a ¼" rise for every 1 ft. of run towards the termination. Before installing venting for this unit, the installer should read these instructions to insure that the proper vent conguration has been selected. Use only Town and Country Termination kits #: TCVT.WTA - Wall Termination Kit TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown on page 22. NOTE: Optional Power Vents (TCVT.PVI.25, TCVT.PV7.110 & TCVT.PVCV require different venting. Please refer to Power Vent manuals. Various combinations of vertical and horizontal runs may be used - See Figure 41 & Figure 42. For optimum performance and ame appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed with provided high tempera- ture self adhesive tape. A horizontal run of vent should have a ¼" rise for every 1 ft. of run towards the termination. CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 1 ¾ INCHES FROM THE TOP AND 1 ¾ INCHES FROM THE SIDES OF A HORIZONTAL SECTION AND 1 ¾ INCHES FROM THE VERTICAL SECTIONS OF THE VENT PIPE. 21 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Exterior wall opening: Venting Wall Termination Venting WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12" thick. Measure the wall thickness including the siding. Trim the shield to match the wall thickness. Position the wall thimble from inside through the 14½" opening. Properly adjusted, the thimble should be ush with the outer wall surface. TRIM TO LENGTH Town & Country approved vent system components 12" Pipe Length .................................................... TCVT.811X12 18" Pipe Length .................................................... TCVT.811X18 24" Pipe Length .................................................... TCVT.811X24 48" Pipe Length .................................................... TCVT.811X48 12" Adjustable Pipe Length ................................... TCVT.811X12ADJ 45° Elbow ............................................................. TCVT.811XLB45 90° Elbow ............................................................. TCVT.811XLB90 Wall/Offset Support .............................................. TCVT.811XOS Wall Termination Kit .............................................. TCVT.WTA Roof Termination Kit ............................................. TCVT.RTA Wall Shield/Ceiling Firestop .................................. TCVT.THIMA Roof Flashing, Adjustable ..................................... TCVT.811FLADJ Roof Flashing, Flat ............................................... TCVT.811FLFLT Roof Flashing, Steep ............................................ TCVT.811FLSTP or any ashing that ts 11" pipe Figure 38: Wall Vent Terminal. Wall thimble: Figure 39: Thimble. 22 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Vent pipe: Install vent pipe through the wall thimble and attach to ue outlet collar on top of the replace. Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. Adjust the replace position so that the vent pipe does not protrude beyond the outer wall. The vent connector on the termination will accommodate walls up to 12" thick. Wall vent terminal: 1. Engage the terminal with the vent pipe and slide terminal into place. Ensure that both inner and outer pipes are fully engaged and then attach the terminal to the outside wall. The vent terminal must not be recessed into the exterior wall or siding. 2. Caulk in place to prevent any moisture entering the building. NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED. See page 28. HORIZONTAL TERMINAL TCVT.9360 14 1/2" FRAMED OPENING WALL SHIELD THIMBLE TCVT.THIMA ELBOW TCVT.811XLB90 24" VENT PIPE TCVT.811X24 12” VENT PIPE TCVT.811X12 * MINIMUM HEIGHT FROM THE FLOOR TO CENTER OF THE OPENING WITH A MAXIMUM HORIZONTAL RUN OF 18" FROM THE CENTER OF THE FLUE OUTLET TO THE OUTSIDE FACE OF THE OUTER WALL. THE HEIGHT WILL NEED TO BE INCREASED IF A LONGER HORIZONTAL PIPE IS REQUIRED. * 68 1/2" Figure 40: TC36D Wall vent terminal framing. 23 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 24" Pipe length minimum ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. A Minimum rise B Pipe length C Maximum run D Pipe length Max. 68 1/2”1-24”20 1/2"1-12" 72 3/4” 1-12” 1-18" 75 3/4" 1-48" 1-12" 78 3/4” 1-24" 1-12” 11' 2" 2-48" 1-24" 84 3/4” 1-24” 1-18" 15' 10 1/2" 3-48" 1-24" 1-12" 92 1/2”1-48” 20’ 10 1/2” 5-48" For other rise/run combinations see chart below ** * 68 1/2” NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 3 - 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. Figure 41: TC36D Horizontal Run Rise Model. 24 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Wall Termination Venting Chart Figure 42: TC36D Vertical Run Rise Model. NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 - 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. ** All dimensions are approximate. Both rise and run may vary with differ- ent combinations of pipe. 24" Pipe length minimum A Minimum rise B Pipe length C Maximum run D Pipe length Maximum 68 1/2”1-24”29"1-12" 72 3/4” 1-12” 1-18" 75 1/4" 1-48" 1-12" 78 3/4” 1-24" 1-12” 11' 1 1/2" 2-48" 1-24" 84 3/4” 1-24" 1-18" 15' 10" 3-48" 1-24" 1-12" 92 1/2”1-48”20’ 10”5-48" For other rise/run combinations see chart below ** 25 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Roof Termination Venting Chart Ceiling Opening: 1. Determine the exact position of the replace so that the vent pipe is cen- tered (if possible) between two building framing members. Lay out the vent system path, minimizing the number of elbows and length of vent. Consult your local building codes prior to proceeding. 2. Cut and frame a 14 ½" opening in the oor, ceiling or roof where the vent system will pass. Size of the opening in the roof may need to be increased as the pitch of the roof increases. Avoid cutting rafters. Ceiling Firestop: Where a vent pipe passes through a oor or ceiling, a ceiling restop (Figure 52) must be used to retain insulation and maintain proper clearances. From below, push the ceiling restop through the opening and secure in place. If the restop is used to penetrate a oor, the outer shield may be trimmed in length. If the restop penetrates into an attic, leave the shield full length to keep insulation away from the vent pipe. Additionally, after the vent pipe is in place, install a storm collar on top of the shield. This will prevent loose insulation from falling into the area between the vent pipe and the shield. Vent Pipe: 1. Install the rst section of vent pipe into the collar on top of the re- place. Secure in place with screws and seal with approved "High Temperature" self-adhesive alu- minium tape provided. 2. Continue adding vent pipe lengths up and through the restop(s) and through the roof. The vent pipe must extend at least 12” above the roof. Vent pipe may need to extend further depending on the roof pitch. See “Roof Pitch Table” on page 28 for precise lengths. Seal the vent pipe as per “Vent Pipe Sealant” on page 29. Roof Support Bracket: Slip the roof support bracket down over the vent pipe. Rotate the 90° brackets to accommodate roof pitch. Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure in place with screws. Size of the opening will have to increase with the pitch of the roof to ensure a 1¾" inch air space clearance between vent pipe and combustibles. Roof Pitch A B 0/12 14 1/2" 7 1/4" 4/12 16 1/2" 8 3/4" 6/12 18" 10" 8/12 19 3/4" 11" 12/12 24" 13 3/4" VENT PIPE 90° ROOF SUPPORT BRACKET (TCVT.93915) B 14 1/2" A Figure 43: TC36 Roof opening. Figure 44: TC36 Roof support bracket. 26 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Roof Vent Terminal: 1. Place the roof ashing over the vent pipe, secure and seal it to the roof using the methods and materials appropriate for the type of roof on the building. Shingle roof example shown (Figure 45). 2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug t. Apply a thick horizontal ring of mastic around the pipe at top of the storm collar (Figure 45). 3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (Figure 45). Seal screw heads and joints with caulking to prevent any moisture entering the venting system. VERTICAL TERMINATION CAP (TCVT.9365) FLASHING STORM COLLAR (TC42.90665) MASTIC Note: Adjustable for various roof pitches, from flat roof to 12/12 pitch roof. VENT PIPE Figure 45: TC36 Roof vent terminal. 27 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 M K I AV G G H AJ V G A B C A V V AV B FBL V E V V V D FIXEDCLOSED FIXED CLOSED OPEN- ABLEOPEN- ABLE AIR SUPPLY INLETVENT TERMINAL GAS METERAREA WHERE TERMINAL IS NOT PERMITTED B B A= *12 inches (30 cm) min. Clearances above grade, veranda, porch, deck, or balcony B= *12 inches (30 cm) min. Clearance to window or door that may be opened C= 12 inches (30 cm) min. Clearance to permanently closed window recommended to prevent condensation on window D= 30 inches (76 cm) min. Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the edge of the terminal E= 30 inches (76 cm) min. Clearance to unventilated soffit F= 6 inches (15 cm) min. Clearance to outside corner G= 6 inches (15 cm) min. Clearance to inside corner H= 3 feet (90 cm) min. *Not to be installed above a meter/regulator assembly within 3 feet (90 cm) horizontally from the center-line of the regulator I= *6 feet (1.8 m) min. Clearance to service regulator vent outlet J= *12 inches (30 cm) min. Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K= *6 feet (1.8 m) min. Clearance to a mechanical air supply inlet L= *7 feet (2.1 m) min. ^ Clearance above paved side-walk or a paved driveway located on public property M= **30 inches (76 cm) min Clearance under veranda, porch, deck, or balcony ^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the oor* * as specied in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 AIR SUPPLY INLETVENT TERMINAL GAS METERAREA WHERE TERMINAL IS NOT PERMITTED Figure 47: TC36 Vent terminal minimum clearances. (minimum) 28 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Minimum clearances to the vent terminal must be maintained as shown in Figure 46. Measure clearances to the nearest edge of termination hood. NOTE: Vent terminal must not be recessed NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES. VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES See Roof Pitch Table Adjacent Structures or Fence 48” (122 cm) 36” (91.5 cm) 24” (61 cm) Figure 46: TC36 Vent roof clearance. Roof Pitch Table ft m Flat to 6/12 1.00 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.50 0.46 Over 8/12 to 9/12 2.00 0.61 Over 9/12 to 10/12 2.50 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.00 1.22 Vent Terminal Clearance Vent Terminal Minimum Clearances All outer joints of the vent pipe must be sealed with the approved "High Temperature" self-adhesive aluminium tape provided. Wrap the tape completely around the joint and press rmly in place. After sealing the vent pipe an insulation and cover (Pt# TC36.9709 included) must be installed around the vent pipe, ush with the top of the unit and secured by tting tabs through slots and bending over tabs 180° (Figure 49). The parts required are included. *NOTE: bending tabs to 90° away from arc bend prior to installation eases the process. INSULATION COVER (2 pcs.) BEND TABS VENT PIPE Figure 49: TC36D Collar shield. APPROVED “HIGH TEMP.” SELF-ADHESIVE TAPE VENT PIPE Figure 48: TC36D Sealing vent joints. 29 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Vent Pipe Sealant Insulated Collar Shield (Included) CAUTION: The vent restrictor must be fully open when using the power vent The vent restrictor is located on the underside of the rebox top. The unit leaves the factory with the vent restrictor open. The restrictor is built into the appliance for secondary air ow adjustment. Adjustment enables tuning the air ow for optimum ame appearance and performance for a wide variety of vent con gurations. Setting: • Determine the vent height. • Determine the vent horizontal length. • From the chart determine the restrictor position. Refer to the chart (Figure 50), for the correct position of restrictor for the vent con guration of your installation. Restrictor positions are based upon lab tests. The ideal position may vary slightly with installation. Restrictor position is closed too much if the ame has the following characteristics: • Flame is excessively tall and lifting. • Flame lacks movement. • Flame soots. Restrictor position is too open if the ame has the following characteristics: • Flame height is low. • Flame has excessive movement. To adjust the restrictor: • Loosen the screws holding the restrictor plates. • Move the restrictor plates to its intended opening. • Retighten the screws. WALL AND ROOF TERMINATION RESTRICTOR POSITION 12' 10' 30' 40' 48' 6' 4' 2' 0' 8' 30' 18"4' 20' 22' 18' 20' FULLY OPEN 3" OPEN 2" OPEN 3/4" OPEN LP 10' 0' 1" OPEN NG 6' 8' 10' 12' 14' 16' 18' 20' OPENING Figure 50: Restrictor rise and run chart. Figure 51: Vent restrictor. VENT RESTRICTOR SCREW SCREW 30 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Vent Restrictor Adjustment WALL SHIELD / CEILING FIRESTOP TCVT.THIMA - OPTIONAL Figure 52: Ceiling re-stop thimble. 16 1/2” 9” Figure 54: Roof termination kit. VERTICAL TERMINATION CAP TCVT.9365 ROOF SUPPORT BRACKET TCVT.93915 STORM COLLAR TC42.90665 WALL SHIELD / CEILING FIRESTOP TCVT.THIMA WALL TERMINAL TCVT.9360 WALLSHIELD/CEILING FIRESTOP THIMBLE TCVT.THIMA 16 1/2" 16 1/2" 9 5 / 8 " Figure 53: Wall termination kit. 31 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Wall Termination Kit Wall Shield/ Ceiling Firestop Thimble Roof Termination Kit 12" Pipe ...........10 1/4" 18" Pipe ...........16 1/4" 24" Pipe ...........22 1/4" 48" Pipe ...........46 1/4"45° 11" 9 1/2"10 15/16" 10 5/16" 15 7/8" 7/16"1 5/16" 8 5/16" 13 13/16"12 9/16" 13 1/8" * 11 1/8" TCVT.811X12ADJ TCVT.811XLB45 TCVT.811XLB90 TCVT.811X _ _ Figure 55: Vent pipe dimensions. 32 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Vent Pipe Dimensions 1 1/4”11 3/8” 10 7/8” B A C 1 1/4” 1 1/4” 16 1/16” 6 1/8” B A C 1 1/4” 20" 1 1/4”18 3/4”B A 20” 1 1/4” Figure 56: Vent offsets. ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" A B C 12" PIPE 18 5/8" 18" 18" PIPE 22 7/8" 22 3/8" 24" PIPE 27 1/8" 26 1/2" 48" PIPE 44 1/16" 43 1/2" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" A B C 12" PIPE 13 7/16" 23 1/4" 18" PIPE 17 9/16" 27 5/8" 24" PIPE 21 7/8" 31 3/4" 48" PIPE 38 3/4" 44 7/8" A B 12" PIPE 29" 18" PIPE 35" 24" PIPE 41" 48" PIPE 65" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 3" TO 9 1/2" 33 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Vent Offset Chart A Firebox Panel Set must be installed for safe operation. Do not use the re- place without panels. Unpack and inspect all panels. The panels need to be installed before the logs are in place. Caution: The Firebox Panels are very fragile, and should be handled with care. 1. Remove the Side Panel Retainer located on the underside of the rebox heat shield. The retainer slips between the lip of the rebox and the heat shield and is retained in place by two screws (Figure 58 and Figure 59). 2. Install the Lower Rear Panel (the TC36 Arch has a one piece rear panel). PARK AVE. HERRINGBONE 2 ................................... TCPN.36PAC(TC36) ................................................................................... TCPN.36ARPAC(TC36 ARCH) MOUNT VERNON RED BRICK 2 ............................... TCPN.36VRC(TC36) ................................................................................... TCPN.36ARVRC(TC36 ARCH) MANHATTAN STACKED BRICK 2 ............................. TCPN.36MNC(TC36) ................................................................................... TCPN.36ARMNC(TC36 ARCH) BLACK PORCELAIN ................................................. TCPN.757031.C(TC36) ................................................................................... TCPN.75702.C(TC36 ARCH) COFFEE BEAN BROWN PORCELAIN ..................... TCPN.757031CB.C(TC36) ................................................................................... TCPN.75702CB.C(TC36 ARCH) TITANIUM .................................................................. TCPN.757031.TI (TC36) ................................................................................... TCPN.75702.TI (TC36 ARCH) ................................................................................... COPPER .................................................................... TCPN.757031.CU (TC36) ................................................................................... TCPN.75702.CU (TC36 ARCH) (See Porcelain panel instruction manual for specic instructions for these panels). Before proceeding see burner instructions. TC36 & TC36 ARCH PANELS HEAT SHIELD FIREBOX LIP SCREWS SIDE PANEL RETAINER TC36 & TC36 Arch Panel Sets Figure 58: TC36D Side panel retainer. Figure 59: TC36D Side panel retainer screw location. The lower rear panel is held tight against the side panels by two "V" brackets located on the rebox rear wall (Figure 57). Although the brackets are adjusted at the factory for the best t, some adjustment may be neces- sary. Adjust the angle of the bracket by hand to ensure a snug t. REAR LOWER PANEL ADJUSTABLE “V” BRACKET Figure 57: TC36D Panel V-brackets. Note - the TC36 Arch has a one piece rear panel and therefore has no “V” brackets. 34 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Firebox Panels Installation 3. Apply gas connection before installing panels. 4. Install the Right Side Panel by inserting the bottom of the panel in rst and then angling it up into position. It may be necessary to push the rebox shield up to allow panel to move freely into place. 5. Install the Rear Upper Panel. Note - the TC36 Arch has a one piece rear panel. 6. Install the Left Side Panel by inserting the bottom of the panel in rst and then angling it up into position. 7. Reinstall the Side Panel Retainers. 8. Install the Left and Right Front Panels. (HERRINGBONE PANEL SET SHOWN) 1. Place two smaller magnets on back of each side rail. 2. Place two larger magnets on back of the top and bottom rails. 3. Attach the side rails. Even the ends up with the door frame. 4. Attach the top and bottom rails and adjust so mitres are even at the corners. LEFT SIDE PANEL REAR UPPER panel FRONT LEFT PANEL RIGHT SIDE PANELFRONT RIGHT PANEL REAR LOWER panel Figure 60: TC36D Panel placement. Figure 61: TC 36D & TC36D Arch trim. 35 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Finishing Touch Trim Kit Instructions CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the replace and its venting should be inspected at least once a year by a quali- ed service person. Glass Panel: Warning: Do not operate fireplace with glass panel removed, cracked or broken. Replacement of the glass panel should be done by a licensed or qualified service person. Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken it must be replaced before using the replace. Replacement glass can be obtained from your nearest Town & Country FireplacesTM dealer. Be sure to specify if the replace has a regular door or an arched door. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, remove door frame as noted in “Door Frame Removal” on page 7 Unclip the Glass Retainer Clips located at the top and sides of the glass door frame. Pull the top edge of the glass out of the frame rst, then lift it up and out of the bottom edge. Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the replace. Reinstall glass retaining clips. Annual Inspection: A) REMOVE GLASS PANEL AND INSPECT THE DECORATIVE BURNER MEDIA (SUCH AS LOGS, PEBBLES, GLASS ETC) FOR SOOT BUILD UP. IF EXCESSIVE BUILD UP OF SOOT IS PRESENT, HAVE A QUALIFIED SERVICE PERSON INSPECT AND ADJUST THE UNIT FOR PROPER COMBUSTION. CLEAN THE DECORATIVE MEDIA AND USE A BRUSH OR VACUUM CLEANER TO CLEAN THE BURNER, PAYING CLOSE ATTENTION TO THE BURNER PORTS. B) CHECK THE PILOT SYSTEM FOR PROPER FLAME SIZE AND OPERATION. CLEAN PILOT FREE OF SOOT, DUST OR ANY OTHER DEPOSITS. C) CHECK THAT THE VENT PIPE AND VENT TERMINAL ARE OPEN AND FREE FROM BLOCKAGE OR DEBRIS. IF THE VENTING IS DISASSEMBLED FOR CLEANING, IT MUST BE PROPERLY REASSEMBLED AND RE-SEALED. REFER TO VENTING SECTION STARTING ON PAGE 21 FOR PROPER PROCEDURE. D) CHECK GLASS PANEL GASKET, REPLACE IF NECESSARY. IT IS IMPORTANT THAT THE GLASS SEAL BE MAINTAINED IN GOOD CONDITION. E) CHECK AND REPLACE BATTERIES AS NEEDED. NOTE: THE APPLIANCE AREA MUST BE KEPT CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPOURS AND LIQUIDS. Periodically: A) VIEWING GLASS MAY BE CLEANED AS NECESSARY WITH FIREPLACE GLASS CLEANER. B) EXTERIOR FINISH MAY BE CLEANED WITH MILD SOAP AND WATER. CAUTION: DO NOT USE ABRASIVE CLEANERS ON GLASS OR ANY OTHER PART OF THE FIREPLACE. DO NOT CLEAN GLASS WHEN HOT. PILOT FLAME FLAME SENSOR ELECTRODE PILOT Figure 62: Pilot assembly. 36 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Maintenance KIT CONTENTS: #1 TC36 BODY ASSY ...................................................TC36.D #2 GLASS ASSY ...........................................GLAS.2087ASSY #3 FRAMING KIT ................................................. TC36.9767-A #4 PANEL SETS PARK AVE. BEIGE HERRINGBONE .............TCPN.36PAC2 MT.VERNON RED BRICK 2 ..........................TCPN.36VRC2 MANHATTAN STACKED BRICK ..................TCPN.36MNC2 BLACK PORCELAIN ....................................TCPN.757031C CB BROWN PORCELAIN ...................... TCPN.757031CBC TITANIUM ...................................................TCPN.757031TI MILAN ....................................................... TCPN.36M1LC2 COPPER ...................................................TCPN.757031CU 1a #1 1b 1c 2a 4a 4c 4f 4b 4d 4e #3#2 CONTROL ASSEMBLY - See page 39 #4 3a 1d 1e #5 5a 5b 5c 5d Figure 63: TC36 D parts. #1 TC36 BODY ASSEMBLY 1a .FIREBOX SHIELD (c/w insulation) 1b .............................FLUE DAMPER 1c ......SPRING LATCH ASSEMBLY(2) 1d ..CONTROL ASSEMBLY HOLDER 1e .................LED LIGHT ASSEMBLY #2 GLASS ASSEMBLY 2a...REPLACEMENT GLASS (c/w gasket) #3 FRAMING KIT 3a...STEEL STUDS #4 FIBER PANEL SETS 4a......PANEL, LEFT SIDE 4b......PANEL, UPPER 4c......PANEL, RIGHT SIDE 4d......PANEL, LEFT BASE 4e......PANEL, RIGHT BASE 4f.......PANEL, LOWER BACK #5 PORCELAIN PANEL SETS 5a...PANEL, LEFT SIDE 5b...PANEL, UPPER/LOWER REAR 5c...PANEL, RIGHT SIDE 5d PANEL, LEFT/RIGHT BASE 37 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO.ITEM DESCRIPTION PART NO. TC36 D Replacement Parts KIT CONTENTS: #1TC36 ARCH BODY ASSEMBLY 1a ....FIREBOX SHIELD (c/w insulation) 1b .................................FLUE DAMPER 1c .........SPRING LATCH ASSEMBLY(2) 1d ......CONTROL ASSEMBLY HOLDER BRICK PANEL RETAINER (not shown) 1e ....................LED LIGHT ASSEMBLY #2 GLASS ASSEMBLY 2a REPLACEMENT GLASS (c/w gasket) #3 FRAMING KIT 3a .................................. STEEL STUDS #4 FIBER PANEL SETS 4a ........................... PANEL, LEFT SIDE 4b ................................... PANEL, REAR 4c .........................PANEL, RIGHT SIDE 4d ..........................PANEL, LEFT BASE 4e ........................PANEL, RIGHT BASE #5 PORCELAIN PANEL SETS 5a ........................... PANEL, LEFT SIDE 5b ........ PANEL, UPPER/LOWER REAR 5c .........................PANEL, RIGHT SIDE 5d .............PANEL, LEFT /RIGHT BASE 2a 1a 1b 3a 4a 4d 4b 4e 1d 1c CONTROL ASSEMBLY - See page 39 5a 5b 5c 5d 1e #4 #1 #2 #3 #4 #5 Figure 64: TC36 D Arched parts. 4c 38 TC36_D & TC36_DAR.ver2_170217-445056.427D2 (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) #1 TC36 ARCH BODY ASSY..... .......................TC36.DAR #2a GLASS ASSY....................................GLAS.2088ASSY #3 FRAMING KIT..................................... .....TC36.9567-A PANEL SETS PARK AVE. HERRINGBONE 2 ...................TCPN.36ARPAC2 MT.VERNON RED BRICK 2 .......................TCPN.36ARVRC2 MANHATTAN STACKED BRICK 2 ............TCPN.36ARMNC2 BLACK PORCELAIN .................................................TC 02.C CB BROWN PORCELAIN .........................TCPN.75702CB.C TITANIUM ......................................................TCPN.75702.TI MILAN ..................................................... TCPN.36ARM1LC2 COPPER ......................................................TCPN.75702.CU ITEM DESCRIPTION PART NO. TC36.DAR Replacement Parts ITEM DESCRIPTION PART NO. 1i 1g 1j 1a 1h 1f 2a 2d 2e 2b 2c #2 #1 1c 1b 3 4 1e 1d 2f KIT CONTENTS: Figure 65: TC D Control assembly. #1CONTROL ASSEMBLY KIT 1a .........................VALVE c/w FITTINGS 1b ............................... 1/4" FLEX TUBE 1c ................................ 1/2" FLEX TUBE 1d ...CONTROL MOUNTING BRACKET 1e ...........................IGNITION MODULE 1f ............................WIRING HARNESS 1g ...............................TRANSFORMER 1h...........PRESSURE TEST ASSEMBLY 1i .........................REGULATOR BOARD 1j ..........................PRESSURE SWITCH #2 BULKHEAD ASSEMBLY KIT 2a ....................................INLET PLATE 2b ....................INLET PLATE GASKET 2c .............ELEC BULKHEAD GASKET 2d ...............1/2” BULKHEAD FITTING 2e ................1/4” BULKHEAD FITTING 2f ............ ELEC BULKHEAD FITTING #3......... COMMUNICATION CABLE KIT #4....................................TEST FITTING #1 CONTROL ASSEMBLY KIT ..................TCCV.95755-B #2 BULKHEAD ASSEMBLY KIT .......................TCRP.8133 #3 COMMUNICATION CABLE KIT ....................5062.98-A #4 TEST FITTING .................................................5019.104 #5 WALL SWITCH ASSSEMBLY KIT .................TCCV.WSB #6 REMOTE TRANSMITTER .........................TCRP.500307 39 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO.ITEM DESCRIPTION PART NO. Replacement Parts – Valve Control System Figure 66: TC 36D Wiring diagram. 40 TC36_D & TC36_DAR.ver2_170217-445056.427D2 Wiring Diagram DATE OF MANUFACTURE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 2014 2015 2016 Optional components/ Éléments facultatifs: Powervent Kit/ kit de ventilation mécanique TCVT.PVI.25, TCVT.PV7.110, TCVT.PVCV Blower electrical rating: 115v, 60hz, 1.1 A / Normes electriques du ventilateur: 115v, 60hz, 1.1 AThis appliance equipped for altitudes 0 - 4500 ft. (0 - 1372 m) / Cet unité est conçu pour des altitudes variant entre 0 - 4500 pieds (0 - 1372 m). In Canada, also certified for installation in a bedroom or a bedsitting room / Aussi certifié pour installation dans une chambre à coucher ou une salle de séjour. This appliance must be installed in accordance with local codes, if any; if none, follow the current CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) Installation Codes. Installer l’appareil selon les codes ou règlements locaux, ou, en l’absence de tels règlements, selon les codes d’installation CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) en vigeur. MANUFACTURED (MOBILE) HOME: This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owners manual for details. FABRIQUEZ (MOBILE) MAISON: Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique et peut être installé dans une maison préfabriquée (mobile) installée à demeure si les règlements locaux le permettent. Voir la notice du propriétaire pour plus de détails. Cet appareil ne peut être converti à d’autres gaz sauf si une trousse de conversion certifiée est utilisée.Install in accordance with the current standard Mobile Homes,CAN/CSA Z240 MH (in CANADA), and the Manufacturer’s Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, (in the U.S.A.). Cet appareil diot être installé conformemént aux exigences de la norme CAN/CSA Z240 MH en vigueur de l’ACNOR, Installations de gaz dans les Constructions Mobiles.FOR USE WITH THE GLASS AND SCREEN BARRIER CERTIFIED WITH THE APPLIANCE ONLY / POUR UTILISATION UNIQUEMENT AVEC LES PORTES IN VERRE CERTIFIÉES AVEC L’APPAREIL MINIMUM CLEARANCES TO COMBUSTIBLES / CLAIRANCES MINIMALES AVEC LES COMBUSTIBLE Left and Right side are determined when facing the front of the appliance. / Les côtés droit et gauche se déterminent en se mettant devant l’appareil et en lui faisant face. Top, Back and Side Standoffs / Sommet, Arrière et Côté Butée 0 in./ 0 po. (0 mm) Sidewall to Appliance / Du mur latéral a l’appareil 4 in./ 4 po. (102 mm) Ceiling to Appliance / Plafond a l’appareil 24 in./ 24 po. (610 mm) Mantel to Appliance / Du manteau al’appareil *9 in./ 9 po. (229 mm) Maximum Mantel Extension / Allongement maximum du manteau *12 in./ 12 po. (305 mm) *See Installation Manual for more detail / Voyez des Directive de l’Installation pour plus détaux. Mantel Supports / Supports du manteau 4 in./ 4 po. (102 mm) Vent Pipe / Déchargez le Tuyau 1.75 in./ 1.75 po. (45 mm) Pacific Energy Fireplace Products Ltd. Duncan, British Columbia, Canada MADE IN CANADA FABRIQUE AU CANADA 250814 5050.7205D 1-TC36-D WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information, consult a qualified installer, service agency or the gas supplier.AVERTISSEMENT: Une installation, un réglage, une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompgne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz. FOR USE WITH/ NATURAL GAS/ LP GAS/EN CASE D’EMPLOI AVEC: DU GAZ NATUREL DU GAZ LP Minimum supply pressure / Pression minimum d’alimentation: 5.0 in/wc / 5.0 po/c.e. 12.5 in/wc / 12.5 po/c.e. (For the purpose of input adjustment / dans le but de régler l’alimenation) (1.25 kPa) (3.11 kPa)Maximum supply pressure / Pression maximum d’alimentation: 13.9 in/wc / 13.9 po/c.e. 13.9 in/wc / 13.9 po/c.e. (3.45 kPa) (3.45 kPa)Manifold pressure / Pression de la tuyauterie: Maximum 3.5 in/wc / 3.5 po/c.e. 10.0 in/wc / 10.0 po/c.e. (0.95 kPa) (2.74 kPa) Orifice Size / Diametre de l’injectuer: (3.45 mm) (2.18 mm) Input BTU/hr (kW) / Entree BTU/h (kW): Max.: 47,000 (13.8) Max.: 47,000 (13.8) Min.: 32,000 (9.40) Min.: 38,000 (11.1) This Appliance is Equipped For Use With / Cet Appareil est Équipé Pour Utilise Avec : NATURAL GASGAZ NATUREL LP-GASLP GAZ NOTE: The Rating Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame. This plate is attached to the lintel with a cable. 706 Certified for / Certifié pour Canada and U.S.A. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUELFOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE ANSI Z21.50-2014 / CSA 2.22-2014 Vented Gas FireplacesCAN/CGA 2.17-M91 Gas-Fired Appliance For Use At High Altitudes. MODEL/MODELE: SERIES/ SERIE: TC36 TC36AR D 41 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 Rating Label 42 TC36_D & TC36_DAR.ver2_170217-445056.427D2 43 5056.427D2TC36_D & TC36_DAR.ver2_170217-44 © 2016 Copyright Pacic Energy Fireplace Products LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Printed in Canada For technical support, please contact your retailer. Web site: www.townandcountryreplaces.net 2975 Allenby Rd., Duncan, BC V9L 6V8