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HomeMy WebLinkAboutFile Documents.975 Chatfield Rd.0224.2017 (29).ARBKwww.fi eldcontrols.com Please retain these instructions after installation. This device MUST be installed by a qualifi ed agency in accordance with the manufacturer's installation instructions. The defi nition of a qualifi ed agency is: any individual, fi rm, corporation or company which either in person or through a representative is engaged in, and is responsible for, the installation and operation of HVAC appliances, who is experienced in such work, familiar with all the precautions required, and has complied with all the requirements of the authority having jurisdiction. READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION. Installation Date:Installed By:Phone: MFG BY: MILLIVOLT FIREPLACE DAMPER Model: FSM and FSM Low Profi le Series The Flue Sentinel® Millivolt Fireplace Damper is designed to operate with millivolt, standing pilot gas log fi replaces, and certain battery-powered spark ignition. The FSM consists of a stainless steel pipe/blade assembly with mounting ring, a solid-state battery-powered controller in a weather-proof enclosure and a jacketed cable wiring harness. The FSM is installed outdoors on top of the chimney of a gas-fi red fi replace and is electrically interlocked with the appliance’s safety control. The damper automatically opens the fl ue outlet when the fi replace is turned on and automatically closes off the fl ue outlet when the fi replace is turned off . By closing off the fl ue outlet when the fi replace is not in use, the damper prevents drafts and conserves energy by preventing heat in the building from escaping through an open fl ue. The Flue Sentinel® is design certifi ed by the Canadian Standards Association (CSA) to CSA Requirement No. 2.03- US for Automatic Vent Damper Devices for Use Outdoors on Fireplace Chimneys and is covered by U.S. Patent No. 6,915,799. WARNING:WARNING: Do NOT install this damper on a chimney burning solid fuel such as wood. Do NOT install this damper on a chimney used for venting central heating or water heating appliances. page 2 SPECIFICATIONSSPECIFICATIONS OPERATING SPECIFICATIONS Controller Voltage 3.6 VDC Switching Voltage 100-750 mVDC Battery Life 10 yrs* Operating Temperature Range Controller: (-40) - 140°F Pipe: (-40) - 650°F Timing 7 seconds to open 30-40 seconds to close @ 450mV Flue Sentinel® Dimensions and Weight- FSM-8 through FSM-16 MODEL DIM A DIM B DIM C DIM D WT. (LB) FSM-8 7.9 10.5 17.8 13.8 7.8 FSM-10 9.9 10.5 19.8 15.8 8.9 FSM-11 10.9 10.5 20.8 16.8 9.4 FSM-12 11.9 10.5 21.8 17.8 10.0 FSM-13 12.9 12.5 22.8 18.8 11.3 FSM-14 13.9 12.5 23.8 19.8 12.0 FSM-16 15.9 12.5 25.8 21.8 13.3 B C A D *Based on normal usage as presented by HPBA Market Survey fi ndings*Based on normal usage as presented by HPBA Market Survey fi ndings *All dims are in inches*All dims are in inches page 3 C B A D Flue Sentinel® Dimensions and Weight- FSM-18 through FSM-24 MODEL DIM A DIM B DIM C DIM D WT. (LB) FSM-18 17.9 13.5 27.8 23.8 15.6 FSM-20 19.9 14.5 29.8 25.8 17.8 FSM-22 21.9 15.5 31.8 27.8 20.1 FSM-24 23.9 16.5 33.8 29.8 22.9 *All dims are in inches*All dims are in inches page 4 Flue Sentinel® Dimensions, Weights and Clearances for Low Profi le Units MODEL DIM A DIM B DIM C DIM D WT. (LB) Damper Blade Clearance Required (‘E’) FSM-L6 5.9 6.0 14.5 11.8 4.02 .25 FSM-L8 7.9 6.0 16.5 13.8 4.25 1.25 FSM-L10 9.9 6.0 18.5 15.8 5.25 2.25 FSM-L11 10.9 6.0 19.5 16.8 5.81 2.75 FSM-L12 11.9 6.0 21.5 17.8 6.36 3.25 FSM-L13 12.9 6.0 22.5 18.8 6.55 3.75 FSM-L14 13.9 6.0 23.5 19.8 7.07 4.25 FSM-L16 15.9 6.0 25.5 21.8 8.25 5.25 FSM-L18 17.9 6.0 27.5 23.8 9.80 6.25 FSM-L20 19.9 6.0 29.5 25.8 11.25 7.25 FSM-L22 21.9 6.0 31.5 27.8 12.35 8.25 FSM-L24 23.9 6.0 33.5 29.8 13.75 9.25 page 5 INSTALLATIONINSTALLATION The Flue Sentinel® has been designed to fi t a variety of chimney types including masonry and manufactured chimneys. It features a mounting collar that seals the chimney, adjustable legs for means of attachment and a crimped outlet for mounting the chimney top. Figure 1 is an example of a typical installation. The Flue Sentinel® FSM models are designed to allow remote battery location in the fi replace vicinity, as of August 2016. The battery may also be installed within the FSM damper if desired. Installation of the Flue Sentinel® must comply with the following requirements • The Flue Sentinel® must be installed only on a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney acceptable to the authority having jurisdiction. • The Flue Sentinel® must be located on a chimney so that it serves only the single fi replace appliance for which it is installed. • The Flue Sentinel® shall be installed in accordance with local codes, or in the absence of local codes, in accordance with the National Fuel Gas Code, ANSI Z223.1. • If the Flue Sentinel® is to be installed on an air-cooled chimney, it must be installed with the appropriate Flue Sentinel® Mounting Kit per the kit instructions. Installation Steps: 1. Set the damper in the opening of the chimney fl ue to check the fi t. The damper’s mounting collar should rest evenly on the top edge of the fl ue. Also check the orientation of the damper control housing and mounting legs to ensure the proper attachment and routing of the wiring harness. 2. Remove the damper and apply a bead of high temperature sealant on the top edge of the fl ue. 3. Center the damper in the opening of the chimney fl ue. 4. Adjust the mounting legs to rest on top of the chimney and secure with screws. Tighten the mounting leg bolts at the collar brackets. 5. Install the chimney top and secure per the manufacturer’s instructions. 6. Install 4-wire Damper wire Harness and *Optional Remote Battery Wiring Harness - See Remote Battery Installation Instructions Section. 7. Install the warning tag on the damper wiring harness near gas valve. To identify the requirement that the Flue Sentinel device be removed before converting to wood burning.Figure 1 WARNING:WARNING: Before installing a cap other than one off ered by Flue Sentinel®, insure that the clearance inside Before installing a cap other than one off ered by Flue Sentinel®, insure that the clearance inside the cap meets the clearance noted in Dimensions and Clearance table on page 2 for the size of the unit that the cap meets the clearance noted in Dimensions and Clearance table on page 2 for the size of the unit that is being installed. Failure to do so will damage the unit and will void the warranty.is being installed. Failure to do so will damage the unit and will void the warranty. page 6 WIRINGWIRING The following requirements must be met to ensure safe and proper operation: • Do NOTNOT use this damper with a 24V or greater system as it will damage the controls. This damper has been designed to operate with millivolt (.75V or less) systems only. • The Flue Sentinel® Electronic Fireplace Damper must be electrically connected to the fi replace appliance using the chimney upon which the damper is installed. • The damper must be installed using the 50 foot wiring harness and wire terminals supplied with it. The harness should be cut to remove any excess length. • Figure 2 is the Basic Wiring Diagram for a FSM with a millivolt gas valve typically used with gas log sets and must be wired as shown in Figure 2. The battery is to be located within the FSM Damper. • Figure 3 is the Wiring Diagram for the Remote Battery Location Installation. The battery is to be located in the fi replace area; refer to Remote Battery Location Installation Section. FSM HarnessFSM Harness Orange - On/Off Switch Yellow - TH Black - TP *Brown - Red wire, Remote Battery Harness Thermopile Leads Thermopile Leads Red (Positive) – TH/TP White (Negative) - TP *Remote Battery Harness (OPTIONAL)*Remote Battery Harness (OPTIONAL) Red - Brown, FSM HarnessRed - Brown, FSM Harness Black - TP Black - TP Note: If you have a gas valve or thermopile with connection callouts diff erent from those pictured above, contact Field Controls Technical Support at 1-800-742-8368 for assistance. WARNING:WARNING: This damper device MUST be interlocked with all automatic gas valves on the fi replace appliance. DO NOT negate the action of any existing safety of operational control. Figure 2 SEQUENCE OF OPERATIONSEQUENCE OF OPERATION When the fi replace is turned on, a millivolt signal is sent by the fi replace control to the damper controller. The damper controller motor then rotates the damper blade, which is indexed to a cam, to the open position to allow products of combustion to pass through the fl ue outlet. The cam proves the damper is in the open position and sends the millivolt signal to the main gas valve, which fi res the main burner. When the fi replace is turned off , the fi replace control removes the millivolt signal to the damper controller, shutting off the main burner. The damper controller then waits 30 seconds* then rotates the damper blade to the closed position and resets itself for the next time the fi replace is turned on. *Average time delay at 450mV. Time delay ranges from 10 to 50 seconds and will be longer at a higher voltage, shorter at a lower voltage. 31 42 VIEW SHOWING YELLOW3 4BLACK END OF RECEPTACLE WIRE CONNECT CODE 1 2 BROWN ORANGE COLOR 31 42 VIEW SHOWING GREEN3 4 BLACK END OF RECEPTACLE WIRE CONNECT CODE 1 2 WHITE RED COLOR HARNESS COLOR CODE Standard Wire Connector High Temp Wire Connector Figure 3 *OPTIONAL REMOTE BATTERY LOCATION INSTALLATION*OPTIONAL REMOTE BATTERY LOCATION INSTALLATION page 7 INSTALLATION PROCEDURE FOR REMOTE BATTERY LOCATIONINSTALLATION PROCEDURE FOR REMOTE BATTERY LOCATION Note: Note: The improved controller’s circuit board battery connector is now connected to the 4-pin control cable connector on the circuit board, see Figure 4. Unless it is desired to have the battery installed within the FSM atop the chimney, leave the battery connector connected to the cable connector. If the battery is to be installed in the fi replace area, the battery will not be connected to the circuit board inside the FSM. If the battery is to be installed in the FSM, follow the steps given in the procedure for FSM Battery Location Installation. 1. At the fi replace, determine a good location for the remote battery that is protected from moisture, potential physical damage, and signifi cant heat sources such as direct exposure to open fl ame or metal parts that may become hot during fi replace operation. The remote battery housing may be buried within pumice rock, glass beads or other insulating material if the location becomes no warmer than 160 degrees F during prolonged operation. Figure 4 Figure 5 Figure 6 WARNING: Ensure that the battery is protected from physical damage, excessive heat, and potential moisture WARNING: Ensure that the battery is protected from physical damage, excessive heat, and potential moisture exposure! Locate the battery such that potential fi re or explosion from battery failure or mistreatment will not exposure! Locate the battery such that potential fi re or explosion from battery failure or mistreatment will not cause damage or injury. The battery is designed with safety features intended to prevent these occurrences cause damage or injury. The battery is designed with safety features intended to prevent these occurrences but may not give protection in all circumstances. DO NOT install the battery within a fl ammable enclosure or but may not give protection in all circumstances. DO NOT install the battery within a fl ammable enclosure or area, and protect from moisture in all cases.area, and protect from moisture in all cases. WARNING: ENSURE THAT THE BATTERY IS NOT CONNECTED TO THE BATTERY WIRING HARNESS BEFOREWARNING: ENSURE THAT THE BATTERY IS NOT CONNECTED TO THE BATTERY WIRING HARNESS BEFORE PROCEEDING WITH THE INSTALLATION!PROCEEDING WITH THE INSTALLATION! 2. Connect the supplied Battery Wiring Harness to the gas valve and FSM control cable, as shown in the wiring diagram. See typical installation as shown in Figure 6. Use the various wiring connectors/terminations as included withthe kit as appropriate for the gas valve terminals, or other approved wiring connectors. Male and female spade (tab) connectors are provided, attach the male terminal to the red battery harness wire, and the female to the brown or white damper control cable. See Figure 6. Attach the black battery harness wire, and the black damper cable wire (standard and hi-temp cable) to the gas valve TP terminal using appropriate wiring connectors. page 8 Figure 7 Figure 8 3. Ensure that the wiring is correct and no direct short of the battery wiring harness exists. Probe the battery harness wire terminals with a voltmeter set to Ohms (electrical resistance), touching the red battery wire terminal with the red probe, and the black battery wire terminal with the black probe at the same time; see Figure 7. No less than 1000 (1K) Ohms should be observed on the voltmeter. 4. Snap the Wiring Harness modular wiring connector into place in the matching hole in the end of the battery housing; see Figure 8. The connector may be attached with the red and black wires in either orientation; gently fold back the “ears” on the connector while pushing it into the hole. 5. Loosen the battery box cover screws and remove the battery housing cover. WARNING: Use appropriate personal protective equipment for eye, face, and hand safety before proceeding WARNING: Use appropriate personal protective equipment for eye, face, and hand safety before proceeding with with the installation!the installation! 6. Snap the battery’s modular wiring connector into the matching connector on the Wiring Harness, mak- ing sure the polarized connectors are correctly aligned. See Figure 9. Do not force the connection; if the connectors do not snap together easily, inspect for proper orientation of the two connectors, and for proper mating pin alignment. DO NOT short the battery connector terminals! 7. Observe the FSM damper for operation. If not already in the closed position, the FSM damper motor should begin running to reach a closed position within 10-50 seconds. The damper motor should stop running upon reaching a closed position. If this does not occur, or if the damper runs continuously, immediately unplug the battery connector and inspect all wiring for proper connections according to the wiring diagram. 8. Place the battery into the battery housing, see Figure 10. Replace the battery housing cover and tighten the cover screws, using care to avoid stripping the screws. DO NOT use alternate screws that are pointed and/or longer than the screws supplied; battery damage and a fi re hazard may result! Figure 9 Figure 10 page 9 9. Place the battery and housing in the location chosen in Step 1, making sure to route the wiring to avoid contact with heat sources and potential physical damage. 10. Open the manual gas valve and light the pilot fl ame, or otherwise prepare the fi replace for operation. Ensure that any insulating or protective covers or shielding of components have been replaced into proper position for safe operation. 11. Turn on the fi replace switch and observe the FSM damper and fi replace for proper operation. The FSM damper motor should begin running immediately and run to a fully open position and stop, before allowing the fi replace to light. If the FSM requires more than about 9-10 seconds to reach the open position, consider replacing the battery. WARNING: If the fi replace lights or continues to burn at any time when the FSM damper is not halted in a WARNING: If the fi replace lights or continues to burn at any time when the FSM damper is not halted in a fully open position, turn off the fi replace and manual gas valve immediately, and inspect all wiring and equip-fully open position, turn off the fi replace and manual gas valve immediately, and inspect all wiring and equip- ment before attempting to place the fi replace into operation!ment before attempting to place the fi replace into operation! 12. Cycle the fi replace on and off at least 3 times to check for proper operation. 13. Perform all fi replace system checkout and safety inspection procedures before leaving the job site. Figure 11, for FSM (Original) Battery Location Only Figure 12, for FSM (Original) Battery Location Only page 10 FINAL INSPECTIONFINAL INSPECTION Turn on the gas to the appliance and light the pilot. Check the operation of the Flue Sentinel® by cycling the appliance at least three times as follows: 1. Switch the fi replace control to turn on the fi replace. 2. The damper will open and fi re the main burner. The damper must be in the open position when appliance main The damper must be in the open position when appliance main burner is operating.burner is operating. 3. Switch the fi replace control to turn off the fi replace. The main burner will immediately shut off and, depending on the system voltage, the damper will rotate to the closed position after approximately 10-50 seconds. If the Flue Sentinel® Electronic Fireplace Damper and/or fi replace appliance does not operate as described above, consult the Troubleshooting Chart below for the proper course of action to resolve the problem. CAUTION: CAUTION: Do NOT turn damper by hand. Manually rotating the Flue Sentinel® damper will damage the motor and void the warranty. 1. Close the manual gas valve supplying gas to the fi replace, to prevent gas fl ow to the fi replace. 2. Install the FSM damper and damper cable as directed in the installation steps. Remove the FSM controller housing and note that the FSM electronic circuit board battery connector is connected to the 4-pin control cable connector on the circuit board, see Figure 4. 3. Disconnect the controller circuit board battery connector from the 4-pin damper cable connector. See Figure 11. 4. Position battery within the FSM battery clip. 5. Reconnect the controller circuit board battery connector to the battery connector. See Figure 12. Note that the 2-pin connector coming from the 4-pin damper control cable will not be used and will remain disconnected. 6. Perform Step 7 as described above in the Remote Battery Installation section. 7. Replace the FSM controller housing. 8. Perform Step 10, and all subsequent steps as described in the Remote Battery Installation section. 9. Verify that all fi replace system checkout and safety inspections are performed before leaving the job site. INSTALLATION PROCEDURE FOR FSM BATTERY LOCATIONINSTALLATION PROCEDURE FOR FSM BATTERY LOCATION MAINTENANCEMAINTENANCE CAUTION: CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. The Flue Sentinel® has been designed to provide years of maintenance free service. However, for continued safe operation, the Flue Sentinel®, chimney and fi replace appliance should be examined once a year by a qualifi ed service agency. It is also recommended that the homeowner examine these components at least every (6) months, with particular attention given to deterioration from corrosion or other source. page 11 TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSES ACTION Damper won’t open Signal voltage at Orange wire less than 100 mV Check connections, adjust pilot, and/ or replace thermopile Obstruction in damper Remove obstruction No power or insuffi cient power at damper Check damper battery & replace if less than 2.8V. Check battery voltage at FSM Cable plug, pin positions 1(+) and 4(-) (Remote Battery Only). Check voltage on battery harness wires: red (+) and black (-), and battery connector. Defective damper controller Replace controller Damper opens but appliance main burner(s) does not fi re Signal voltage at Yellow wire less than 100 mV Check connections, adjust pilot, and/ or replace thermopile Signal voltage at Yellow wire greater than 100 mV Make sure valve knob is On, if so replace valve operator Damper rotates continuously Defective damper controller Replace controller Reversed Battery Polarity Check red wire terminal (+), black wire terminal (-) for proper connections. Damper won’t close, main burner off Signal voltage at Orange wire Check on/off switch Thermopile polarity reversed Re-connect thermopile leads per Figure 2 Obstruction in damper Remove obstruction No power or insuffi cient power at damper Check damper battery & replace if less than 2.8V. Check at battery conncetor & cable plug. Defective damper controller Replace controller Damper won’t close, main burner on Fireplace control still sending signal to damper to open Check for shorts in fi replace control/circuit and correct REPLACEMENT PARTSREPLACEMENT PARTS FSP-RC-MV SVC Part - Controller, FSM FSP-RCL-MV SVC Part - Controller, FSM (Low Profi le) 0241-00 Battery, FSM 5101000400 FSM Remote Battery Wire Harness Phone: 252.522.3031 • Fax: 252.522.0214 www.fieldcontrols.com © Field Controls, LLC P/N 0247-00 Rev F 08/16 MFG BY: WARRANTY For warranty about this or any Field Controls product, visit: www.fi eldcontrols.com/warranty