HomeMy WebLinkAboutFile Documents.395 Thunderbowl Ln.0153.2017 (31).ARBK®
C US
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
DANGER
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
WARNING
Installer: Leave this manual with the appliance. Do not remove. Consumer: Retain this manual for maintenance and future reference. Do not Discard.
NOTICE
IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
DANGER
Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation
High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk
Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning
Blank
Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts
Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands
Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation
High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk
Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning
Blank
Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts
Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands
Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation
High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk
Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning
Blank
Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts
Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands
Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation
High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk
Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning
Blank
Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts
XG0193 160509.2
P38DF Indoor
P Series Residential Fireplace
Installation & Maintenance Manual
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
City of Aspen
Received
07/26/17
Building Department
Page 2
You must read and understand this manual prior to installation, operation or
troubleshooting this appliance. Please retain this owner’s manual for future reference
and maintenance.
NOTICE
Table of Contents
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Instruction Manual Contents
Safety Alerts 3
Introduction 3
Section A: Before You Start 4
Installation Checklist 4
Standard Installation Checklist 5
Rating Plate Sample 6
Section 1: Installation Overview and Product Dimensions 7
Section 2: Framing 8
Clearances 9
Section 3: Venting 10
Section 3-1: Converting to Rear Vent 10
Section 3-2: Installing a Roof Mounted Direct Vent Termination
(PVTK-1) 11
Section 3-2-1: Venting Layout 11
Section 3-3: Installing a Wall Mounted Direct Vent Termination 13
Section 3-3-1: Venting Layout: Wall Mounted Termination 14
Section 3-3-2: Venting Components 17
Section 3-3-2.2: Simpson Duravent Venting Components 18
Section 3-3-2.3: ICC Venting Components* 19
Section 3-3-2.4: Metalfab Venting Components* 19
Section 3-3-3: Heat Shields 20
Section 4: Wiring 21
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition]
Jumper Cable Installation 22
Section 5: Installing the Gas Line 23
Section 5-1: FUEL CONVERSION 23
Section 5-2: GAS PRESSURE 23
Section 5-3: GAS CONNECTION 23
Section 6: Finishing 24
Section 7: Screen Installation and Removal 25
Section 8: Installing & Removing the Door 26
Section 9: Installing the Accessories 28
Installing Optional Speckled Stones 29
SIT Proflame 2 Electronic Ignition 32
Operation 32
Remote Operation 33
Maintenance 38
General 38
Cleaning 38
Troubleshooting: 39
SIT Proflame 2: 39
Replacement Parts: 40
Appendix A: Venting Terminations 41
Appendix B: Warranty 42
Appendix C: State of Massachusetts 43
City of Aspen
Received
07/26/17
Building Department
Page 3
Indicates a hazardous situation which, if not
avoided, WILL result in death or serious
injury or property damage.
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Addresses practices that are important, but
not related to personal injury
DANGER WARNING
CAUTION NOTICE
P38DF* Indoor Gas Fireplace
Safety Alert Key
Introduction
XG0193 -160509.2
Introduction
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to
providing you with a gas fireplace that is not only a beautiful
addition to your space, but that is also designed and
manufactured to the highest safety, reliability and engineering
standards.
We strongly encourage you to read and carefully follow
the instructions laid out in this Installation, Operation and
Maintenance Manual and retain it for your future reference.
Pay special attention to all cautions, warnings, and notices
throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance.
Lighting, operation and care of this fireplace can be easily
performed by the homeowner. All installation and service
work should be performed by a qualified or licensed installer,
plumber or gas fitter as certified by the state, province, region
or governing body where the fireplace is being installed.
This installation, operation and maintenance manual is
applicable to the models described to the right. Refer to your
rating plate to verify included options.
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by, and Montigo disclaims
any responsibility for the following actions:
► Modification of the fireplace and/or components
including Direct-Vent assembly or glass doors.
► Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system.
► Installation other than as instructed in this manual.
Consult your local Gas Inspection Branch on installation
requirements for factory-built gas fireplaces. Installation &
repairs should be done by a qualified contractor.
Safety Alerts
MODELNatural GasLiquid PropaneGas Rating(BTU hr)Linear Burner w/ Glass media AccessoriesSIT Electronic IgnitionP38DFN-F X 25,000 X X
P38DFL-F X 25,000 X X
Young children should be carefully supervised when they are
in the same room as the applicance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install
an adjustable safety gate to keep toddles, young children and
other at risk individuals out of the room and away from hot
surfaces.
CAUTION
City of Aspen
Received
07/26/17
Building Department
Page 4
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The P38DF* Direct Vent fireplace must be installed in accordance with these Instructions. Carefully read all the Instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes.
BEFORE YOU START:
Due to high operating temperatures, this appliance should be located out of traffic & away from furniture and draperies.
Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable materials should not be placed on or near the appliance.
CAUTION
When this appliance is installed directly on any combustible material other than wood
flooring, it must be installed on a metal or wood panel extending the full width and
depth of the appliance or a fire will occur causing serious injury, property damage or
even death.
DANGER
Installation Checklist
Determine the desired install location of your fireplace.
See Section 1, Dimensions on Page 5, and refer to the
Framing Section 2 for details.
Select the location of your termination and resulting vent run.
Your selected termination location must be the highest point
in the Direct Vent installation.
Should it be impossible to meet the venting requirements
laid out in Section 3: Venting, please contact a local Montigo
dealer regarding the use of a Montigo Power Vent.
Lay out the Vent run; calculating the required elbows and straight runs of 5"/8" flex and/or rigid pipe.
Layout Electrical Requirements Refer to Section 4: Wiring,
for Details.
Refer to Section 5: Installing the Gas Line, for details on the
gas connection and access.
Refer to local codes and guidelines for installation
requirements.
Installation and repairs should be done by a qualified
contractor and must conform to:
• Installations in Canada must conform to the local codes or
in the absence of local codes to the current version of Natural Gas
and Propane Installation Code, CSA B149. Electrical Installations
must conform to the local codes or, in the absence of local codes,
to the current version of Canadian Electrical Code, CSA C22.1.1
• Installations in the USA must conform to the local codes or
in the absence of local codes to the current version of National
Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must
conform to the local codes or, in the absence of local codes, to the
current version of the National Electrical Code, ANSI/NFPA 70. See
Appendix C for installation within the State of Massachusetts.
Installation and repairs should be done by an authorized gas fireplace service technician.
The appliance should be inspected before use and at least annually by a professional. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc. It is imperative that control compartments, burners and circulating air passageways of
the fireplace are kept clean.
NOTICE
WARNI N G
A barrier designed to reduce the risk of burns from hot viewing glass is provided with this
appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
WARNI N G
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced
prior to operating the appliance.
Section A: Before You Start
City of Aspen
Received
07/26/17
Building Department
Page 5
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Standard Installation Checklist
This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation
manual.
Customer Date Installed:
Install Address:Location of Fireplace:
Installer:
Model (circle one): P38DFNI P38DFLI Dealer Phone:
Serial #:
YES NO IF NO, WHY NOT?
Appliance Install: Section 2
Framing complies with install manual.
Standoffs have been installed.
Proper clearances have been maintained.
Venting: Section 3
Venting configuration complies with vent diagrams.
Venting installed, fastened, and secured in place maintaining proper clearance.
Firestops installed.
Exterior wall/roof flashing installed and sealed in compliance with local building
code.
Terminations installed and sealed in compliance with local building code.
Direct vent termination is highest point in vent assembly.
Wiring/Electrical: Section 4
Unswitched power provided to the appliance PPO box.
Low voltage wire connected to dry contact wall switch (non-powered)
Gas: Section 5
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed & inlet pressure verified.
Finishing: Section 6
Only non-combustible materials installed in non-combustible areas.
Clearances meet installation manual requirements
Mantels and/or projections comply with install manual
Appliance Setup: Section 7 through 9
Media, door, and screen installed according to install manual
Manual given to home owner.
Started apliance and verified no gas leaks exist.
Comments:
City of Aspen
Received
07/26/17
Building Department
LB1223-V5.1 SIT IPI -with screen DEC06.2014 Teklynx LabelView DemoPage 6
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Rating Plate Sample
Figure A: Rating Plate for P38DF-F IPI Electronic Ignition City of Aspen
Received
07/26/17
Building Department
Page 7
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Section 1: Installation Overview and Product Dimensions
Figure 1. Fireplace dimensions, (Tolerance ± ⅛").
Please review the Installation Checklist on Page 4 for general
information on preparing for a successful installation of your
fireplace.
The P38DF* fireplace may be installed in any location that maintains
proper clearances to air conditioning ducts, electrical wiring and
plumbing. Safety, as well as efficiency of operation, should be
considered when selecting the fireplace location. Try to select
a location that does not interfere with room traffic, has adequate
ventilation and offers an accessible path for Direct Vent installation.
The fireplace dimensions are shown below:
Top View
Front View
35 14 "
894
37 34 "
958
29 12 "
750
19 38 "
493
4 58 "
119
5 12 "
138
5"
127
8"
203
7 78 "
201
39 14 "
998
22 18 "
561
37 14 "
946
11 58 "
295
33 34 "
857
19 12 "
496
20 14 "
513
26 38 "
669
POWER
5"[127]
8"[203]
36 58 "
931
GASSUPPLY
Left Side View Right Side View
City of Aspen
Received
07/26/17
Building Department
Page 8
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 2: Framing
1). Frame in the enclosure for the unit with framing materials. The framed opening for the assembled fireplace is 37 3/4" wide, x
41 1/4" high x 20 1/8" deep, see Figure 2.
NOTE: When constructing the framed opening, please ensure
there is access to install the gas line when the unit is installed.
See Figure 21.
Figure 2. Framing dimensions, (Straight wall & Corner
Installation).
Figure 5. Non Combustible Framing for Top Vent or Rear
Vent, with alcove. Note: Straight through the wall rear
vent available for Natural Gas only.
Figure 4. Combustible Framing for shelves over the fireplace,
Top vent.
Figure 3. Combustible Framing for shelves over the fireplace,
Rear vent. Note: Rear vent available for Natural Gas only.
MIN
96”
12”
door
opening
3”
Rear
Vent
Ceiling
Floor
Alcove
area over
Fireplace,
Top Vent
N.G. & L.P.
12” max.Non-combustibleheader
Min 1”
REAR VENT
N.G ONLY
Non-Combustible
Materials Only
* When steetrock is not used behind the
fireplace, framing depth 20 1/8” may be
reduced by 5/8”
41 1/4”
9”
33 3/4”
Combustible Header
Combustible Shelf
26 3/8”
12” max.
REAR VENT
N.G ONLY
Non Combustible Stud 1/2” Above Top
RHS102
39”
MEL Short
90° elbow 49 3/4”
17 1/2”
Combustible Header
Combustible Shelf
RHS102
Non CombustibleStud 1/2” Above Top
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
Fireplace without standard screen (pre-January 2015 manufacturing).
MI N
96”
10.5”
door
opening
3”
Rear
Vent
Ceiling
Floor
Alcove
area over
Fireplace,
Top Vent
N.G. & L.P.
12” max.Non-combustibleheader
Min 1”
REAR VENT
N.G ONLY
Non-Combustible
Materials Only
Fireplace with standard screen (post January 2015 manufacturing).
2 0 1/8”
37 3/4”
41 1 /4 ”34 1 /4”76 1/4”0" clearance
to corners 37 3/453 7/8”
City of Aspen
Received
07/26/17
Building Department
Page 9
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Clearances
When installing a shelf over the top of the fireplaces, the following
guidelines must be adhered to:
For Rear Vent applications, the minimum clearance is 0" from the
rear of the fireplace to a wall, or any combustible materials, and
9" clearance from the top of the fireplace to the underside of any
combustible shelf materials.
For Top Vent applications, the minimum clearance is 0" from the
rear of the fireplace to a wall, or any combustible materials, and 17
1/2" to the underside of any combustible shelf materials.
Figure 7c. Securing the Nailing Flange Extension.
The supplied nailing extension must be placed along the top edge
of the fireplace and securely fastened into place, as shown in figure
7c. Note: The nailing flange extension can be substituted with a
piece of NON-Combustible material of the same size and thermal
characteristics, ie: cement board or equivalent.
4"
Before installing the supplied nailing flange extension, fold tabs
at bottom of nailing flange to a 90 degree angle.
Figure 7. Bottom of Nailing Flange Extension
Figure 7a. Bottom of Nailing Flange Extension with tab folded at
90 degree angle
Figure 7b. Insert folded tabs into slots above the front of the fireplace
Front of Nailing Flange
Front of Fireplace
Installing the Nailing Flange Extension
Installing The Standoffs
To avoid elevated mantel temperatures, all P38DF* gas
fireplaces are required to have the supplied standoffs installed.
The fireplace is supplied with two standoffs. Bend and install these
standoffs on top of the fireplace ensuring that the height of the
standoff maintains a 7 1/2" clearance.
7½”
Figure 6. Installing standoffs
Do not install nailing flange when installing a
Montigo surround, use equivalent
non-combustible.
NOTICEMODELTop - Rear vent †Top - Top vent †RearSidesFloor††MantelVent PipeP38DF*9"17 1/2"0"0"0"
See Section 6 Finishing around the fireplace
1'' all around2" on the horozontal
† NOTE: Clearance from top of fireplace to a ceiling within the
fireplace enclosure.
†† Four sided surrounds require a raised installation.
City of Aspen
Received
07/26/17
Building Department
Page 10
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 3: Venting
Figure 8. Flue cover and collar removal, Top Vented
fireplace.
Figure 8a. Flue cover and collar installation, Rear Vented
fireplace.
Section 3-1: Converting to Rear Vent
Use the following instructions to convert an P38DF* for Rear Vent
use:
1. Remove the Rear flue cover and gasket (5" and 8") on the
flue outlet, as shown in Figure 8.
2. Next, Remove the Top flue collar's (5" and 8") on the flue
outlet, as shown in Figure 8.
3. Install the (removed) Rear flue cover and gasket material, to
the Top vent outlet. Fasten the cover with included hardware,
as illustrated Figure 8a.
4. Install the (5" and 8") collars to the rear vent outlet using the
included hardware, as illustrated Figure 8a.
5” Inner Flue Collar
8” Outer Flue Collar
Flue Gasket
Flue Cover Plate
Flue Gasket
Flue Cover Plate
8” Outer Flue Collar
5” Inner Flue Collar
Montigo supplies a variety of direct venting and termination options.
The direct vent termination location MUST be selected such that it is
the highest point in the venting assembly. It should also be selected
such that it provides the shortest vent run possible. Should it be
impossible to ensure that the termination is the highest point or
to meet the venting guidelines laid out below please contact your
Montigo dealer to discuss power venting options.
NOTES FOR PLANNING VENTING:
Venting can originate from the unit through the top or through the rear
Venting can terminate through the roof or through an
exterior wall.
Refer to Appendix A - Termination Locations to ensure the
planned termination location is acceptable.
Once the termination location has been established, refer
to the appropriate section below for installation details
All fireplaces shipped from the factory are Top vent.
Silicone application is NOT required when joining Montigo vent pipes and components.
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
City of Aspen
Received
07/26/17
Building Department
Page 11
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Figure 9. Top vent, Roof mounted termination with no offset in
vent run.
Figure 9a. Top vent, Roof mounted with 1 offset (1 offset= two 90°
bends).
Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset= two
90° bends).
Roof mounted Terminations
The following details are some possible configurations for Roof
mounted terminations.
Support ring
Support plate
Firestop
32’ max.
2’ min.
PVTK1
Termination
PEXT
PXT-10
Adaptor
Flue
Collar
Support ring
Support plate
Firestop
32’ max.
2’ min
2’ max
.
Obstacle
PVTK1
Termination
2’ max
2’ max
Support straps or
support plate & rin
2’ min.
Firestop
Firestop
Firestop
32’ max Support plate
& ring
Obstacle
PVTK1
Termination
Section 3-2: Installing a Roof Mounted Direct Vent
Termination (PVTK-1)
This section applies to installations where the direct vent termi-
nation will be roof mounted.
Section 3-2-1: Venting Layout
Selection of components and details of venting lay out should
adhere to the following guidelines:
The maximum termination point is 32’ above the fireplace (NOTE: if the maximum termination height is used, the flame pattern may be affected).
The Vertical termination must be a minimum 2’ higher than where the termination exits the roofing materials, (asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials. (see Figures 9 to 9c).
1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material.
Termination location must be a minimum 6’ from a mechanical air inlet.
For a more detailed diagram of allowed termination locations, see Appendix A.
A maximum of two offsets (each offset is made up of 2-90° bends) may be made for vertical vent runs.
Firestops must be installed as required by National & local codes
Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting.
Install all roof flashing and storm collars as shown.
City of Aspen
Received
07/26/17
Building Department
Page 12
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend).
Support ring
Support plate 32’ max
Termination
12” Max.
PVTK1
PEXT Sections
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
City of Aspen
Received
07/26/17
Building Department
Page 13
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
1
12”
2”
12”
12”
Section 3-3: Installing a Wall Mounted Direct
Vent Termination
This section applies to installations where the direct vent termination
will be wall mounted.
1). Installation of Termination with built in frame
A Termination with a Built-In Frame is installed during framing of
a structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
MSR Frame
PTO-4 (5"/8")
Termination
PTO-4F (5"/8")
Termination
Figure 10. Installing a PTO4-F termination.
Figure 10a. Installing a PTO termination with the MSR frame.
Figure 10d. Installing the VSS Vinyl Shield.
5). Installation of a termination shield for Vinyl Siding
The VSS Termination shield is installed when the exterior of a
structure is clad with Vinyl siding. It is placed directly above, and
on-center with the termination.
2). Installation of termination frame at time of framing
Terminations with a MSR frame allow the installation of the frame
prior to installation of the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
Figure 9b. Installing a PTO termination with the BSR frame.
3). Installation of termination frame at time of framing in Masonry
Terminations with a BSR frame allow the installation of the frame
in masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the BSR Frame using a minimum of 4 screws.
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete, or finished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from the inside) and attach to the MOSR by installing a min.
quantity of 4 bolts into the threaded nuts on the MOSR Frame.
4). Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of
the structure. These are commonly used in high-rise construction.
MOSR Frame
PTO-4 (5"/8")
Termination
Figure 10c. Installing a PTO termination with MOSR frame.
BSR Frame MTKOG (5"/8")
Installing Heat Guards over Terminations is recommended in
installations where the termination is located within 7' feet above
grade, or above a pedestrian walkway, and may be Required by
code in Public areas.
1. Ensure that the two long mounting brackets are facing the
bottom of the termination. (See inset). This will provide more
heat protection at the top of the termination, where temperatures
are highest.
2. Attach to the faceplate of the termination using four sheet
metal screws.
Figure 11. Installing a PTO termination heat guard.
11”
11”Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
PTO-4 (5"/8")
Termination
Framing
Exterior
Sheathing
Fastening Hardware,
minimum 4-screws
12”
12”
Fastening Hardware,
minimum 4-screws
Framing, con-
crete or other
materials
Exterior Sheath-
ing, concrete or
other materials
Exterior Vinyl
siding
PTO-4 (5"/8")
Termination
VSS Vinyl shield
City of Aspen
Received
07/26/17
Building Department
Page 14
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
The Venting Graph:
Measure the vertical height from the fireplace hearth to the centre
of the termination and the horizontal run from the fireplace flue
collar to the wall flange of the termination. Plot on the Venting
Graph Figure 12 or 12a with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the
horizontal run to the wall flange of the vent termination is
144", this would be an acceptable installation.
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 36" and the horizontal run to the wall flange of the vent termination is 84", this would not be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60"
and the horizontal run to the wall flange of the vent termination
is 144", this would not be an acceptable installation.
Figure 13. Top Vented, wall mounted installation with one 90°
bend. The vent run must comply with Venting Graph for Top
vent, wall mounted terminations, Figure 12 or 12a.
Figure 13a. Top Vented, wall mounted Multi-elbow installation. See
Venting Graph for Top vent, wall mounted terminations, Figure 12 or
12a.
Section 3-3-1: Venting Layout: Wall Mounted Termination
Selection of components and details of venting layout should adhere
to the following guidelines:
Vent terminations must not be recessed in walls or siding.
For Heat Shield requirements see Section 3-3-3 on page 16.
Once the proposed venting layout has been determined refer to Figure 12, 12a, 15, or 15a to ensure the layout is acceptable.
Notes Wall Mounted Terminations: TOP VENT
All measurements for vertical or horizontal runs are measured
from center of the vent pipe.
Venting runs must fall within the limits set by the venting
graph, see Figure 12 or 12a.
Wall mounted Terminations
The following details are some possible configurations for Wall
mounted terminations. See below.
Figure 12. P38DF* LP Top Vent Venting Graph for wall mounted
terminations.
Figure 12a. P38DF* NG Top Vent Venting Graph for wall mounted terminations.
Heat
Shield
Termination
Hearth Exterior
Wall
39" Min. (NG)
44" Max. (NG)
Flex section
63" Min. (LP)
16" Max. (LP)
44 ”
39”
A
C
B
Unacceptable vent runwithin shaded area.
Acceptable vent runwithin non-shaded area.
If your installation does not fall
within the venting parameters,
please contact a local Montigo
dealer for Power Venting options.
16”
63”
A
C
B
Unacceptable vent run
within shaded area.
Acceptable vent run
within non-shaded area.
If your installation does not fall
within the venting parameters,
please contact a local Montigo
dealer for Power Venting options.
Solid Section
Flex Section
Hearth
30”min
15’Max.Heat
Shield
Termination
Exterior
Wall
9’ Min at Max. Horizontal(NG)
11’ Min at Max. Horizontal(LP)
City of Aspen
Received
07/26/17
Building Department
Page 15
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Figure 14. Corner (Rigid) installation. (NG Models Only)Figure 14a. Corner (Flex) installation. (NG Models Only)
45° Corner Installation.
Attach an PEL-45 (45° elbow) directly onto the flue collar. Cut the
PXT-20 to suit, and attach it to the PEL-45. Slide the fireplace into
position and attach to the termination.
45° or less Corner Installation.
Use a PTO-4 termination and an PFL-1 or PFL-2 (12" or 24"
compressed length) and a frame, if appropriate. Flex may be
turned to obtain desired degree of angle required but must not
exceed 45°.
PEL-45 Elbow
PEL-90 Elbow
PXT-18
IMPORTANT:
Corner Installation is available for
P38DF Top Vent Units Only. Ensure
minimum Vertical Venting Height of 40"
is maintained in corner installations.
Note: Images are shown without screens for clarity
purposes. However, your fireplace should not be
operated without proper installation of screens.
Note: The PFVK01 / PFVK01F kit is available for top vent corner
FLEX application (NG only). The Kit includes a heat shield, a
PFL-18 (f/f) flexible pipe, and a termination with or without a
mounting frame.
City of Aspen
Received
07/26/17
Building Department
Page 16
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Figure 15. Rear Vent Venting Graph for NG wall mounted
terminations.
Figure 16a. Rear Vented, wall mounted Multi-elbow termination
installation for NG or LP. Installation must comply with the Venting
Graph for Rear vent, wall mounted terminations, Figure 15 or 15a.
Notes Wall Mounted Terminations: REAR VENT
■ All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe.
■ Venting runs must fall within the limits set by the venting
graphs, see Figure 15 or 15a.
■ Fireplace must be converted to Rear Vent configuration
prior to running vent, see Figure 8 and 8a.
The Venting Graph
Measure the vertical height from the fireplace hearth to the centre
of the termination and the horizontal run from the fireplace flue
collar to the wall flange of the termination. Plot on the Venting
Graph Figure 15 or 15a with an 'X'.
If the 'X' falls on or above the top boundary of the shaded area, the
installation is acceptable.
Example A: (Acceptable Installation)
If the vertical dimension from the hearth is 120" and the horizontal
run to the wall flange of the vent termination is 138", this would be
an acceptable installation.
Example B: (Unacceptable Installation)
If the vertical dimension from the hearth is 36" and the horizontal
run to the wall flange of the vent termination is 84", this would not
be an acceptable installation.
Example C: (Unacceptable Installation)
If the vertical dimension from the floor of the fireplace is 60" and
the horizontal run to the wall flange of the vent termination is 144",
this would not be an acceptable installation.
Figure 15a Rear Vent Venting Graph for LP wall mounted
terminations.
26 3/8”
PXT Extension
RHS101 Heat
Shield
Termination
Hearth Exterior
Wall
NOTE:
12” MAX. horizontal
run with no vertical lift.
12” MAX.
30” Max.
49” Min NG
12”
Max.
Flex or Rigid
Section
26 3/8”
63” Min LP
42 ”
63”
A
C
B
Acceptable vent run
within non-shaded area.
Unacceptable vent run
within shaded area.
If your installation does not fall
within the venting parameters,
please contact a local Montigo
dealer for Power Venting options.
42 ”
49”
A
C
B
Acceptable vent run
within non-shaded area.
Unacceptable vent runwithin shaded area.
12 ”
26.3/8”If your installation does not fall
within the venting parameters,
please contact a local Montigo
dealer for Power Venting options.
Figure 16. Straight run, Rear Vented, wall mounted
termination. Note: Straight through the wall rear vent
available for Natural Gas only.
City of Aspen
Received
07/26/17
Building Department
Page 17
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
A - Termination PTO4 (3" Length)
PTO4F (3" Length)PVTK1SS
B - Frame Kits MSR (Stucco Frame)MOSR (Stucco Frame)
BSR-4 (4" Brick Frame)BSR-6 (6" Brick Frame)
C - Flex Sections PFL - 1 (12" f/f Section)
PFL - 18 (18" f/f Section)
PFL - 2 (24" f/f Section)
PFL - 3 (36" f/f Section)
PFL - 4 (48" f/f Section)
PFL - 6 (72" f/f Section)
D - Rigid Pipe PEXT - 1 (12" f/m Section)
PEXT - 2 (24" f/m Section)PEXT - 3 (36" f/m Section)
PEXT - 4 (48" f/m Section)PEXT - 6 (72" f/m Section)
E - Rigid Pipe Extension PXT - 5 (5" f/f Section)PXT - 12 (12" f/f Section)
PXT - 20 (20" f/f Section)
F - Elbows PEL-90MM (m/m 90º Elbow)
PEL-90FF ( f/f 90º Elbow)
PEL-90FM ( f/m 90º Elbow)
PEL-45FM ( f/m 45º Elbow)
G - Wall Penetration Kit PFVK01F
H - Support Ring & Plate PSPXT-8
I - Firestop FS-8
J - Roof Flashing PRF-7 (1/12 - 7/12 pt.)PRF-12 (7/12 - 12/12 pt.)
K - Heat Shield RHS101
L - Heat Guard MTKOG
Connection and installation of the vent components
should adhere to the following guidelines:
Montigo recommends the use of a flex section for the final pipe
connected directly to the fireplace offering greater flexibility of
installation and absorption of movement.
Firestops must be installed as required by National & local codes.
Montigo recommends that all exterior corners and joints be sealed
with exterior caulking. However, we encourage you to consult
your Building Envelope Engineer or Waterproofing Consultant
for further recommendations.
Section 3-3-2: Venting Components
The following components and associated Montigo part num-
bers for installation of a roof or wall mounted termination. Use
only Montigo Vent Components. Use of non-approved Montigo
parts will VOID the warranty and may impede operation of the
fireplace.
Use any combination of rigid and flex pipe as required and in
any orientation (Male connectors can face in any direction).
Flex sections may be stretched up to 50% of their total length
(e.g. a 24” section maybe stretched to 36”).
Connect all vent sections using a minimum of three sheet metal
screws on the outer pipe flue.
Ensure the pipe ends male to female slide in a minimum of 1
1/2” of overlap.
Ensure all horizontal runs are supported with a minimum of 3
supports per 10’ of venting.
When hanging/ supporting venting, ensure that 1” clearance
is maintained on sides and bottom of vent runs and 2” above
horizontal vent runs to any combustible material.
Rigid pipe may be cut less than half way from the female end only.
Ensure when cutting sections of rigid pipe to maintain integrity
of internal supports.
Place the springs, supplied with the pipe kit, between the outer
and inner pipes to keep the pipes separate and avoid any
possible hot spots.
IMPORTANT:
Please Refer to your Building Envelope Engineer
or Waterproofing Consultant for a review of ALL
penetrations through exterior walls or the roof.
Section 3-3-2.1: Montigo Venting Components
City of Aspen
Received
07/26/17
Building Department
Page 18
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Component Montigo Part Number Simpson Duravent
Part Number
Termination PTO4 (3" Length)
PTO4F (3" Length)
PVTK1SS (5/8 Vent)
58DVA-HC (Horizontal 5/8 vent)
58DVA-VCH (Vertical 5/8 Vent)
Rigid Sections
(5/8 Vent)PEXT - 1 (12" f/m)
PEXT - 2 (24" f/m)
PEXT - 3 (36" f/m)PEXT - 4 (48" f/m)
PEXT - 6 (72" f/m)
58DVA-06 (6")
58DVA-09 (9")58DVA-12 (12")
58DVA-18 (18")58DVA-24 (24")
58DVA-36 (36")58DVA-48 (48")
58DVA-60 (60")
Rigid Pipe Extension PXT12 (12" f/f)
PXT20 (20" f/f)
58DVA-08A (12")
58DVA-16A (20")
Rigid Telescopic Pipe 58DVA-17TA
58DVA-24TA
E - Elbows
(5/8 Vent)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
58DVA-E30 (30°)
58DVA-E45 (45°)58DVA-E60 (60°)
58DVA-E90 (90°)
Support Ring & Plate PSPXT-8 58DVA-DC
Firestop FS-8 58DVA-WFS
58DVA-FS
Roof Flashing PRF-7 (1/12 - 7/12 pt.)PRF-12 (7/12 - 12/12 pt.)58DVA-FF (flat roof)58DVA-F6 (0/12 - 6/12 pt.)
58DVA-F12 (7/12 - 12/12 pt.)
Metal/Tile Roof Flashing 58DVA-F6DS (0/12-6/12 pt.)
58DVA-F12DS (7/12-12/12 pt.)
Heat Shield RHS101 58DVA-WTU 58DVA-WT
Attic Radiation Shield 58DVA-IS
Vinyl Siding Heat Shield VSSVSSSS 58DVA-VSK (Vinyl Siding Standoff Kit)
Wall Support 58DVA-WS
Offset Support 58DVA-ES
Vaulted Ceiling Support 58DVA-CS
Storm Collar SC8 58DVA-SC
Montigo Fireplace Adapter 58DVA-AD-M1
Montigo Termination Adapter 58DVA-AD-M2
Section 3-3-2.2: Simpson Duravent Venting Components
The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for
further information.
City of Aspen
Received
07/26/17
Building Department
Page 19
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Component Montigo Part Number ICC
Part Number
Rigid Sections
(5/8 Vent)
PEXT - 1 (12" f/m)
PEXT - 2 (24" f/m)
PEXT - 3 (36" f/m)
PEXT - 4 (48" f/m)
PEXT - 6 (72" f/m)
5DL6 (6")
5DL9 (9")
5DL1 (12")
5DL2 (24")
5DL3 (36")
5DL4 (48")
Rigid Pipe Extension PXT12 (12" f/f)PXT20 (20" f/f)5DLT (12")5DLS1 (12")
5DLT2 (20")5DSL2 (20")
Rigid Telescopic Pipe 5DLA30
E - Elbows
(5/8 Vent)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
5DE45 (45°)
5DE90 (90°)
Support Ring & Plate PSPXT-8 5CS
Firestop FS-8 5CS
Heat Shield RHS101 5WT
5WTE
Attic Radiation Shield 5AS5RDS
Wall Support 5WS
Offset Support 5OS
Vaulted Ceiling
Support
5SS
Storm Collar SC8 5SC
5SQSC
Montigo Fireplace
Adapter
TM-5AA6
Montigo Termination
Adapter
TM-5TA1
Section 3-3-2.3: ICC Venting Components*
The following ICC venting components are approved for use with
Montigo products. Please contact your local Montigo dealer for
further information.
* Must use Montigo termination, see section 3-3-2.
Component Montigo Part Number MetalFab
Part Number
Rigid Sections
(5/8 Vent)
PEXT - 1 (12" f/m)
PEXT - 2 (24" f/m)
PEXT - 3 (36" f/m)
PEXT - 4 (48" f/m)
PEXT - 6 (72" f/m)
5D6 (6")
5D12 (12")
5D18 (18")
5D24 (24")
5D36 (36")
5D48 (48")
Rigid Pipe Extension PXT5 (5" f/f)PXT12 (12" f/f)
PXT20 (20" f/f)
5DAL (3" to 10")
E - Elbows
(5/8 Vent)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)
PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
5D45L (45°)
5D90L (90°)
Firestop FS-8 5DFS
Roof Flashing PRF-7 (1/12 - 7/12 pt.)PRF-12 (7/12 - 12/12 pt.)5DF (0/12 - 6/12 pt.)5DF-12 (7/12 - 12/12 pt.)
Wall Support 5DWS
Vaulted Ceiling Support DRS
Storm Collar SC8 5DSC
Montigo Fireplace
Adapter
5DNA
Montigo Termination Adapter 5DMTA
Section 3-3-2.4: Metalfab Venting Components*
The following Metalfab venting components are approved for use with
Montigo products. Please contact your local Montigo dealer for further
information.
City of Aspen
Received
07/26/17
Building Department
Page 20
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 3-3-3: Heat Shields
Installing a Wall Mounted RHS8 Heat shield
The RHS8 Heat shield CANNOT be used when the Termination is
WITHIN (36" Min. horizontal and 60" Min. vertical) from the fireplace,
or directly off the rear of the fireplace, as shown figure 17a. The
RHS101 Heat Shield (Figure 18c and 18d) MUST be used within the
noted dimensions.
To install the RHS8, frame an opening in combustible construction,
Figure 17 below. Slide the Heat shield in place over the vent pipe
which attaches to the fireplace. After the fireplace and vent pipe
has been installed, clearances should match the dimensions in
Figure 17a.
Installing a Wall Mounted RHS101 Heat shield.
The RHS101 Heat shield MUST be used where the RHS8 Termination
(Figure 17 and 17a) CANNOT be used. Use the RHS101 where any
of the dimensions are within the parameters shown, figure 17a.
To install the RHS101, Slide the Inner Section over the vent pipe
that will connect to the fireplace. Then fasten the vent pipe to the
back of the fireplace with a minimum of three sheet metal screws.
From the outside slide the RHS101 outer section on see Figure 18.
To complete the installation fasten the Heat Shield Outer Section
& Termination frame to the structure Figure 18a.
Figure 17. RHS8 Installation. (Install by sliding over vent pipe where it
passes through the combustible construction).
Figure 18. RHS101 Installation. (Install by sliding Outer Section over vent
pipe where it passes through the combustible construction.
Figure 17a. RHS8 Installation. (Minimum requirements).
RHS8 Heat Shield
1” Min. Both sides Typical
1” Min.
1” Min.
Combustible Framing
Figure 18b. RHS101 Installation.
Outer Shield 10 1/4”
3/8” Min. Both sides Typical
3/8” Min.
3/8” Min .Combustible Framing 12” x 12”
Inner Shield 9 3/8”
Figure 18a. RHS101 Heat Shield after sliding the outer section in place.
Termination
Drywall / sheetrock
RHS101 Heat Shield, inner Section
RHS101 Heat Shield
Outer Section
Combustibleframing
Termination
Drywall / sheetrock
RHS101 Heat Shield, inner Section
RHS101 Heat Shield Outer Section
Vent pipe, from fireplace
RHS8 Heat
Shield
36” Min
60” Min.
PTO Termination
Note: Images are shown without screens for clarity purposes.
However, your fireplace should not be operated without proper
installation of screens.
City of Aspen
Received
07/26/17
Building Department
Page 21
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
5 12 "
78 "
6 5/8 2 12 "
Section 4: Wiring
Models
P38DFNI
P38DFLI
NOTE: If any of the original wire supplied with the appliance is
replaced, it must be replaced with the same type, or its equivalent.Figure 20. Electrical connection access.
Figure 19. Wiring diagram for P38DF with SIT Proflame 2 Electronic Ignition
1.5V AA type
1.5V AA type
1.5V AA type
1.5V AA type
BLACK
WHITE
WHITE
BLACK
BLACK
WHITE
GREEN
VARIABLE SPEED
COMFORT FANS
Lights
ON/OFF
CONTROL
MAIN
Power
120VAC 60 Hz
6 Amps
SPARK
SENSOR
RED
BLACK
BATTERY
PACK
MAIN ON/OFF
SWITCH
YELLOW/GREEN
885 PROFLAME
PILOT
BURNER
ORANGE
GREEN
BLACK
BROWNYELLOWORANGE
6
10
4
6
3
4
Blk
Blk
Wht
Wht
OPTIONAL CPI/IPI SWITCH BLUEWHITE
X10
X11
X12
X13
X1
X6
X5
X4
X3
X2
LED Lights
LED1 - Red LED
LED2 Amber LED 3.15A FUSESW1
jumper
City of Aspen
Received
07/26/17
Building Department
Page 22
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
CPI [Continuous Pilot Ignition] / IPI
[Intermittent Pilot Ignition] Jumper Cable
Installation
“Why use CPI mode”?
There are several reasons why you may choose to use
CPI mode. When a flue is cold it can be difficult to light
the appliance. It can take a bit of time (particularly on tall
vents) to initialize vent action. This can result in “lifting” or
“ghosting” of the flames during the first two to three minutes
of operation. It is also possible to encounter times when
the fireplace fails to light successfully. The fireplace will
then attempt to re-light a second or third time depending
on prevailing temperatures or altitude. When in CPI mode
the pilot also keeps the system warm. During a “cold” start,
condensation will normally form on the inner glass surface
of the door. This condensation will quickly dry, however,
the condensation tends to run down the glass and cause
some streaking. CPI mode helps to resolve this issue. If
CPI mode is used during the winter months the energy it
takes to run the pilot is partially recovered as heat into the
building, so it does not waste as much energy as running
a pilot in the off season.
A connector is supplied with this unit that can be plugged
into the controller. This Jumper Cable gives the Remote
Control the ability to operate the CPI / IPI switch and set the
unit to operate in either condition. CPI means “Continuous
Pilot Ignition” or “Standing Pilot” as it is commonly known.
IPI means “Intermittent Pilot Ignition”, which only initializes
the pilot when you are going to be using the appliance.
The difference between IPI and CPI:
IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode
in which the pilot is only used when the main burner is on.
CPI (Continuous Pilot Ignition) Mode: The Pilot runs
continuously even when the main burner is off.
Installing the CPI Jumper Cable
Figure 21.
Figure 21a.
Figure 21b.
1). Remove the door and valve blind.
2). Remove the bag containing the Jumper Cable from
the wire harness connected to the controller as shown in
Figure 21.
3). Find the corresponding plug attached to the control wire
harness and connect the CPI jumper.
4). See operation section to turn remote into CPI mode.
City of Aspen
Received
07/26/17
Building Department
Page 23
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Section 5-1: FUEL TYPE
n Verify that your fireplace is compatible with your
available gas type. (Natural Gas or Propane shown
by "N" or "L" in your model number
n If gas type is not compatible, contact your local
Montigo dealer.
Section 5-2: GAS PRESSURE
n Optimum appliance performance requires proper
input pressures.
n Gas line sizing requirements will be determined in
ANSI Z223.1/ NFPA 54 National Fuel Gas Code in the
USA and CAN/CGA B149.1 in Canada.
Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.5in. w.c.11in. w.c.
Manifold pressure 3.5in. w.c.10in. w.c.
n The manifold outlet pressure is set from the factory
to the appropriate pressure but should be verified.
n To check pressures, control valves have a provision
to remove a 1/8” N.PT. plug to be fitted with a hose
barb.
n Montigo requires a service shut off valve be located
in an accessible location to isolate the gas supply.
Qn QOnly install gas shut-off valves approved for use
by the state, province, or other governing body in
which the fireplace is being installed.
Section 5-3: GAS CONNECTION
n See Figure 22 for location of gas line access.
n Flexible gas connectors must not exceed 3 feet in
length, unless allowable within local regulations.
n Connect incoming gas line to the 1/2"or 3/8" gas
inlet port.
n Purge all air out of gas line.
n Check appliance connection, valve and valve train
under normal operating pressure with a commercially
available leak check solution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
1 14 "
2"
8 1/2
Section 5: Installing the Gas Line
Figure 22. Gas line access.
When pressure testing the fireplace, Gas line, and input system follow the appropriate
local codes or your area. DO NOT connect the fireplace to pressures in excess of
1/2lb. This will damage the gas control valve.
NOTICE
WARNING:
An inspection of the explosion relief flappers and door MUST be made
prior to lighting the fireplace. A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the
living space and may result in carbon monoxide poisoning.
WARNING
When installing the replace - gas lines, ttings, accesso -
ries or any other objects cannot impede the proper
movement of the door buckles.
City of Aspen
Received
07/26/17
Building Department
Page 24
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 6: Finishing
Horizontal Run (in.)Vertical Height (in.)Combustible construction
allowed in shaded area
Combustible facing material
Combustible header
Non-combustible header
Top of fireplace
Non-combustible facing
Figure 23. Combustible mantels and facings.
WARNING!
When covering the upper metal portion of the fireplace, up to 4" (as shown, Fig.23) with a non-combustible material Please Note:
The decorative facing materials may be subject to temperatures in excess of 250° F. This should be considered when selecting
facing materials.
Finishing Around the Fireplace
Non-combustible mantels and mouldings may be safely installed
over the top and on the front of the fireplace provided that they do
not project beyond shaded area shown in Figure 22.
Fireplace Facing
When sizing the finish material for your fireplace, it is important
to remember the following: THE OPENING MUST NOT BE
OBSTRUCTED IN ANY WAY - to do so restricts the air supply for
the control compartments and heat exchanger it also prevents
access for servicing controls.
The face of the fireplace may be painted to match the room decor,
provided you use a heat-resistant paint. Decorative facing must
not extend past the fireplace opening at all, because it will interfere
with the access to retainers for removal of glass door.
Glass doors on gas fireplaces are extremely hot while the fireplace is on and
remain hot even after the fireplace has been turned off. Safety screens are
available and can reduce the risks of severe burns. Please keep children away
from the fireplace at all times.
CAUTION
We recommend careful consideration be given to the effects of elevated mantel
temperatures which may be in excess of product design, for example: candles, plastic
or pictures. This can cause melting, deformation, discoloration or premature failure of
T.V. radio, and other electronic components.
CAUTION
Mantels & Surrounds
NOTE: National Canadian Gas Association mantel test requirements
are for fire hazard prevention to combustible materials.
New technology, to meet consumer and government demands for the
wise use of energy, has prompted us to manufacture many models
of fireplaces which are hot, fuel and energy efficient.
Please be aware; temperatures over the mantel will rise above normal
room temperature and walls above fireplace may be hot to touch.
Side wall clearances are 3". Combustible surrounds may be installed
with 3" clearance to the side of the fireplace as shown in Figure 23a.
4”Non-Combustible
Facing Material
Non-combustible Header
Drywall/Sheetrock
4”
3”
WARNING
Do not place any materials or objects on top of the
valve blind. Doing so could result in failure of door
relief system or heat dissipation.
Figure 23a. Combustible surrounds.
WARNING
Fireplaces cannot be recessed into a wall cavity.
City of Aspen
Received
07/26/17
Building Department
Page 25
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Do not use ammonia based or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off.
NOTICE
Section 7: Screen Installation and Removal
Screen BottomTabs
Screen TabReceptacles
Upper ScreenStudsUpper ScreenStud Catch
Left Side Detail
Left Side Detail
Removing / AttachingThe Safety Screens
To Remove the screen(s) Simply grasp each top outer corner of the screen with your thumb and finger and pull towards you. Once the upper Screen Studs are free, at an angle, lift the screen from the lower slots in which the Screen Bottom Tabs are held. Place the screen in a safe place.
To Install the Screen(s).Holding the screens at an angle away from the fireplace, locate the Screen Bottom Tabs at the lower corners of the screen into the Screen Tab Recepticles in the lower section of the fireplace. Make sure the tabs and screens are lowered all the way down into the Screen Tab Recepticles on the fireplace. Then push each Upper Screen Stud at the top corners of the screen into the Upper Screen Stud Catchs in the fireplace.
Removing / Attaching Screens:
To Remove Screens:
Grasp each top outer corner of the screen with your thumb
and finger and pull towards yourself. When the upper Screen
Studs are free, lift the screen at an angle from the lower
slots from which the Screen Bottom Tabs are held. Place
the screen in a safe place.
To Install Screens:
Hold the screens at an angle away from the fireplace, and
locate the Screen Bottom Tabs at the lower corners of the
screen. Place the screen into the Screen Tab Receptacles
in the lower section of the fireplace.
Make sure the tabs and screens are lowered all the way down
into the Screen Tab Receptacles on the fireplace. Then, push
each Upper Screen Stud on the top corners of the screen
into the Upper Screen Stud Receptacles in the fireplace.
Figure 24b. Screen Installation and Removal
Figure 24a. Screen Door Numbers (Replacement Parts)
REVISIONS
REV.DESCRIPTION DATE CHANGED BY
-.--1:12
DWG. NO.
SHEET 1 OF 1WEIGHT:
P38-MAN1
Finish
MATERIAL
DIMENSIONS ARE IN INCHES
TOLERANCES:FRACTIONAL 1/32"TWO PLACE DECIMAL .015"THREE PLACE DECIMAL .005"
ALL BENDS ARE ASSUMEDTO BE 90 UNLESS NOTED OTHERWISE.
Revision / Date
Drawn by
DATENAME
P38
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PROPRIETARY AND CONFIDENTIALY:\CADD\38\P38\P38February-18-15 2:44:45 PMSCALE
PC
Description MAN1
A
Revision
02/18/2015
Replacement Screens:
For replacement part order numbers, please refer to section
"Replacement Parts:" on page 30.
Note: Do not operate fireplace without all screens in place.
City of Aspen
Received
07/26/17
Building Department
Page 26
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 8: Installing & Removing the Door
Removing the door:
The P38DF* doors are removed in a few simple steps. Follow these
instructions below to remove the Horizontal access panel, unlatch
the door buckles and, remove the door. Replace in reverse order.
Figure 25a. Locate the door buckles.
Figure 25. Removing and installing the Horizontal Access Panel
Locate the Door Buckles:Step 2:
Step 1:
Remove the Horizontal cover
by placing fingers in both
finger holes, then pushing
away from you and lifting
out. Place it aside during
maintenance or cleaning.
Install in reverse order.
Remove the Horizontal Access Panel:
2
Step 5:
Ensure the tool is firmly
in the lower end of the
slot, (as shown), Then pull
toward you (Caution: hold
the tool securely).
3
Step 6:
Pull hard if necessary
to release the spring
tension. (Caution: The
latch springs back with
force, hold the tool
securely).
4
Step 7:
Remove the tool from
the latch slot. Ensure the
latches are hanging freely,
the hook end is released
from the bottom of the door.
(Repeat all 4-steps for the
remaining latches).
Figure 25d.
Figure 25e.
Figure 25f.
Door Latch Hook
Door Latch SlotHand-hold
Figure 25b. Door buckle Tool
1
Step 4:
Firmly grasp hand-hold
end of Door buckle tool
and place the machined
end in the slot under
door frame. (as shown)
Figure 25c.
Finger Holes
Installed Gas
Valve Cover
WARNING
When reinstalling door(s), always make sure all door
buckles are properly hooked and fully engaged.
City of Aspen
Received
07/26/17
Building Department
Page 27
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
To install the door, hook the top edge of the door frame into place.
Lower the door into position and follow the previous steps shown
in reverse order.
Installing the Door:
Step 8:
Grasp the Door on either side, usually midway and lift upward,
lift the door carefully up and away from the front of the fireplace.
See Figures 25g. Place the Door aside in a safe place while
maintenance and / or cleaning is being performed.
Figure 25g. Removing and installing the glass doors.
Removing the Door:
WARNING
When installing the replace - gas lines, ttings, accesso -
ries or any other objects cannot impede the proper
movement of the door buckles.
City of Aspen
Received
07/26/17
Building Department
Page 28
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Section 9: Installing the Accessories
If the firestones are not placed properly (ONE LAYER
ONLY), on burners excessive sooting will result. The
firestones will get very hot while the fireplace is in
operation, and should not be handled until cool.
Installing the Firestones
The P38DF* is supplied with firestones. Remove the
Door as shown in the previous Instruction. Follow these
instructions to ensure all parts are removed or replaced
as required. Once the Trim and glass door is removed
place the firestones randomly across the pan and the
burners as described in Figure 26 to 26f.
Note: Only cover the burner with one layer of designer firestones.
Figure 26b Installation of the firestones. (Ensure ONLY one
layer of firestones cover the surface).
Figure 26c. Spreading the firestones evenly and make sure
there are no firestones covering the pilot .
Figure 26d. Completed firestone installation.
Figure 26e. Completed firestone installation. (Note: DO NOT
place ANY firestones on top of the pilot cover).
Figure 26f. Gas fireplace with firestones surrounding burner
tray.
CAUTION!
If the pilot cover is covered with firestones it may result
in delayed ignition and/or damage to the appliance and/
or surrounding property.
WARNING!
Figure 26. Up-lighting glass in package.
Figure 26a Place the up-lighting glass in the burner tray.
City of Aspen
Received
07/26/17
Building Department
Page 29
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Installing Optional Speckled Stones
[RR250SS]
Once the glass door has been removed as shown in
the previous section, place the speckled stones evenly
across the pan and burner. Ensure stones do not
overlap too much as this will effect the flame pattern,
see figure 26g. DO NOT cover the pilot with stones,
see figure 26h.
Figure 26g. Evenly placed speckled stones
Figure 26h. Ensure the stones DO NOT cover the pilot.
City of Aspen
Received
07/26/17
Building Department
Page 30
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Installation
Installing Optional Driftwood Logs
Step 1. Remove the glass door as described in the
previous section. See Figure 25 - 25g.
1 2 3 4 5 6
Step 3. Unpack the logs and handle with care.
Step 2. Ensure selected media is installed per
instruction as per Figures 26 - 26h.
Step 4. Place Log 3 from LGS58 in the back right corner
of the burner tray. Ensure log does not cover ports.
Place Log 2 of LGS58 on top of log 3.See Figure 27b.
Step 5. Place Log 5 from LGS58 on top of Log 2. Place
Log 1 from LGS58 on top of log 2, see figure 27c
1 2 3 4 5 6
The P38DF* has the option of installing a drift wood log set. Once
the firestones or speckled stones have been installed the log set
can be installed.
Ensure logs are securely placed and will not tip or fall. Remove media
where logs touch the burner tray to ensure a more secure position.
Lean the logs against the back panels. NO LOGS SHOULD LAY ACROSS OR OVER TOP OF THE BURNER PORTS ON THE SURFACE OF THE BURNER.
Figure 27. LGS58
Figure 27a. LGS59
Figure 27b.
Ports
Step 6. Place log 6 of LGS59 across of log 1 of LGS58,
see figure 27e.
Figure 27c.
Figure 27d.
Figure 27e.
Ports
15
Pilot
Ports
2
3
Ports
6
City of Aspen
Received
07/26/17
Building Department
Page 31
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Installation
Pilot
Step 8. Place log 2 from LGS59 in front of pilot. Place
log 3 from LGS59 on top of log 2.
2
Step 9. Place log 1 from LGS59 on top of log 4 from
LGS58. Place log 6 from LGS58 on top of log 4 from
LGS58 and log 2 from LGS59. See figure 27i.
Step 10. Place log 4 of LGS59 in front of the ports to
the right of log 5 from LGS58. See figure 27j and 27k.
Step 11. Watch for sooting for 30 minutes. If sooting is
present, adjust media and/or logs to eliminate.
Step 7. Place log 5 from LGS59 in the back left corner
of the burner, behind the pilot. Place Log 4 from LGS58
on top of log 5. Use stones to help stabilize log 4. See
figure 27f and 27g.
Figure 27g.
Figure 27h.
Figure 27j.
Figure 27k.
Figure 27l.
Ports
Ports
4
3
Pilot
Figure 27f.
Ports
45
6 14
2
Figure 27i.
45
City of Aspen
Received
07/26/17
Building Department
Page 32
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Operation
To Turn Off Gas To Appliance:
1. Turn off fireplace using wall switch or remote control.
2. Remove the lower Horizontal access panel.
3. Turn the incoming gas control valve to "Off".
4. Replace the lower Horizontal access panel.
with American Flame Electronic IgnitionFor Your Safety - READ BEFORE LIGHTING:
SIT Proflame 2 Electronic Ignition
Lighting Instructions:
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the Fire De-partment.C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion.D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water.
A. This appliance is equipped with an ignition system that lights
the pilot burner automatically. Do not attempt to light the pilot
by hand.
B. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
What To Do If You Smell Gas:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone
in your building.
Immediately call your gas supplier from a neighbour's
1. STOP! Read the safety information above on this label.
2. Remove the lower Horizontal access panel.
3. Turn "ON" manual "ON/OFF" switch located below the hori-
zontal access panel (if available).
4. Turn Incoming gas valve to the ON" position.
5. Wait 5 minutes to clear out any gas. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
6. Turn fireplace "ON" using wall switch or remote control.
7. If the Fireplace does not light, the System will cycle through two trials, (one minute audible clicking, thirty seconds of silence, and then another one minute of audible clicking). If the system locks out due to inadequate gas flow, refer to "Troubleshooting" in instruction guide.
8. After completion of the information in the Troubleshooting section, Repeat step 5.
9. If the system will not function correctly, follow the instruc-tions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
WARNING
WARNING/ CAUTION: Hot while in operation. Do not touch.
Severe burns may result. Keep children, clothing, furniture, gasoline and other liquids having flammable vapours away.
See installation and operating instructions accompanying this
appliance.
Typical Control Module shown
Gas Valve
Manifold Pressure
Test Connection
Pilot Adjustment Screw
Hi Lo Adjustment
Inlet Pressure
Test Connection
SW1 LED1
LED2
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Power3.15A Fuse
Stepper Motor
Main Harness
Main ON/OFF Switch
SensorIgniter
Operation
City of Aspen
Received
07/26/17
Building Department
Page 33
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Operation
Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going
be attended for any length of time.
.
CAUTION
.
WARNING
Do not expose remote control to temperatures below 0°C (32°F) or above 50°C (122°F)
SW1 LED1
LED2
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Blue Back lit LCD display
On/Off Key
Thermostat KeyUp/Down Arrow Key
Mode Key
Fans
Light
On/Off
Not Used
Figure 28.
Figure 28a. Proflame 2 Control Module
Figure 28b. Remote Control LCD Display
The Proflame 2 Transmitter controls the following
fireplace functions:
1. Main Burner On/Off
2. Main Burner flame modulation (6 levels).
3. Choice of standing or intermittent pilot (CPI/IPI).
4. Thermostat and Smart thermostat functions.
5. Accent light On/Off.
6. Comfort fan speed modulation (6 levels).
The Proflame 2 Transmitter uses a streamline design with a simple
button layout and informative LCD display, see figure 1. A Mode Key is
provided to index between the features and a Thermostat Key is used
to turn On/Off or index through Thermostat functions, see figure 1 & 3.
Additionally, a Key Lock feature is provided, see figure 15.
Remote Operation
The Proflame 2 System consists of the following elements:
1. Pilot Assembly
2. Proflame Gas Valve.
3. Proflame 2 Control Module
4. Wiring Harness
5. Variable Speed comfort fan *
6. Accent Lights *
7. Proflame 2 remote control
8. Battery Pack (not applicable for power vented units)
9 Manual override switch
* Not available on all fireplace models. Refer to the fireplace
instruction guide for available features.
City of Aspen
Received
07/26/17
Building Department
Page 34
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Operation
Temperature indication Display
With the system in the "Off" position, press the Thermostat Key
and the Mode Key at the same time. Look at the LCD screen on
the Remote Control to verify that a C or F is visible to the right of
the Room Temperature display.
Turn On the Fireplace
With the system Off, turn the master override switch to on
and press the On/Off Key on the Remote Control. The Remote
Control display will show some other active Icons on the screen.
At the same time the Control Module will activate the fireplace. A
single "beep" from the Control Module will confirm reception of
the command.
Turn Off the Fireplace
With the system On, press the On/Off Key on the Remote
Control. The Remote Control LCD display will only show the
room temperature. At the same time the Control Module will turn
off the fireplace. A single "beep" from the Receiver confirms
reception of the command.
Figure 28d. Remote Control display in Fahrenheit & Celsius.
Figure 28e. Remote Control Display
Initializing the System for the first time
1. Set master override switch to off position.
2. Install four (4) AA batteries into the battery holder.
3. Install three (3) AAA batteries in the back of the remote
control.
Note the polarity of batteries and install them as indicated by the
silk screen (+/-) on the holder.
4. Connect AC Power (115 volts, 60 Hz) to fireplace.
Operating the System for the first time
5. Press SW1 button on the control module. The control module
will beep three (3) times and an amber LED is illuminated to
indicate that the IFC is ready to synchronize with a remote
control within 10 sec. Push the ON button. The control module
will "beep" four (4) times to indicate transmitter's command is
accepted.
The System is now initialized.
Battery operated device. Read the battery instructions before installing them
.
WARNING
into the system. Do not expose any battery, or its holder, or a device in which
batteries are installed, to a working temperature greater than 54°C / 129°F.
Figure 28c. Remote Control Battery Compartment
Please note leaving batteries installed in the backup system when not in use may cause the batteries to drain and/or corrode.
NOTICE
City of Aspen
Received
07/26/17
Building Department
Page 35
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Operation
Remote-Flame Control
When you turn on the fireplace it starts on high. The proflame
2 has six (6) flame levels. Each time you press the Down Arrow
Key once the flame height will reduce by one step.
You can continue this until the main burner flame turns off. You can still operate the accent lights and fans in this mode.
If the main burner flame is off and you press the up arrow key
once, the flame will automatically go to high.
Room Thermostat (Remote Control ..............
Operation)
The Remote Control can operate as a room thermostat. The
thermostat can be set to a desired temperature to control
the comfort level in a room. To activate the function, press
the Thermostat Key, see Figure 28h. The LCD display on the
remote control will change to show that the room thermostat
is "On" and the set temperature is now displayed. To adjust
the set temperature press the Up or Down Arrow Keys until the
desired set temperature is displayed on the LCD screen of the
Transmitter.
Smart Thermostat (Remote Control ..............
Operation)
The Smart Thermostat function adjusts the flame height in
accordance to the difference between the set point temperature
and the actual room temperatures. As the room temperature
gets closer to the set point the Smart Function will modulate the
flame down. To activate the function, press the Thermostat Key,
see Figure 28, until the word "SMART" appears to the right of the
temperature bulb graphic, see Figure 28i.
NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled.
Figure 28f. Flame Off and Flame Level 1.
Figure 28g. Flame Level 5 and Flame Level Maximum.
Figure 28h. Setting Room Thermostat
Figure 28i. Smart flame function
City of Aspen
Received
07/26/17
Building Department
Page 36
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Operation
Fan Speed Control
The fireplace is equipped with optional hot air circulating fans.
The speed of the fans can be controlled by the Proflame system.
The fan speed can be adjusted through six (6) speeds. To
activate this function use the Mode Key, see Figure 28, to index
to the fan control icon, see Figure 28l. Use the Up/Down Arrow
Keys to turn on, off, or adjust the fan speed. A single "beep" will
confirm reception of the command.
Disabling Thermostat
Some jurisdictions and bedroom installations require the
thermostat to be disabled.
1. Partially take out one battery, see Figure 28j.
2. Insert the battery while holding down the thermostat button.
The remote screen will display 'Clr' while the button is held ....
down. See Figure 28k.
3. To enable thermostat repeat steps 1-2. The remote screen .....
will display 'set' while the thermostat button is held down.
Figure 28j.
Figure 28k.
Figure 28l. Fan Speed Control
Figure 28m. Light Control
Accent Light Control
The fireplace may be equipped with accent lights. The auxiliary
function controls the Accent Lights. To activate this function use
the Mode Key, see figure 28, to index to the AUX icon, see figure
28m.
Pressing the Up Arrow Key will turn the light on. Pressing the
Down Arrow Key will turn the light off. A single "beep" will
confirm the reception of the command.
City of Aspen
Received
07/26/17
Building Department
Page 37
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Operation
Continuous Pilot (CPI) Selection (Optional)
In cold weather climates, the pilot burner can stay on
continuously to prevent condensation or cold air temperatures
near the fireplace glass. Note, some jurisdictions do no permit
use of continuous pilot system. Check local codes or contact
your Montigo dealer.
With the system in "off" position press the Mode Key, see Figure
28, to index to the CPI mode icon, see Figure 28n. Pressing the
Up Arrow Key will activate the Continuous Pilot Ignition mode
(CPI). Pressing the Down Arrow Key will return to IPI. A single
"beep" will confirm the reception of the command.
NOTE:
- Requires CPI/IPI jumper cable installed, see page 19.
Key Lock
This function will lock the keys to avoid unsupervised operation.
To activate this function, press the Mode and Up Keys at the
same time, see Figure 28o. To de-activate this function, press the
Mode and Up Keys at the same time.
Remote Control
When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see Figure 28p, before all battery power is lost. When the batteries are replaced this icon will disappear.
Control Module
When the back-up batteries are low, a "double-beep" will be
emitted from the IFC when it receives an On/Off command from
the Remote Control. This is an alert for a low battery condition of
the receiver and after that no more commands will be accepted.
When the batteries are replaced the "beep" will be emitted from
the receiver as soon as powered.
Low Battery Power Detection
The life span of the batteries depends on various factors: quality
of the batteries used, the number of ignitions of the appliance,
the number of changes to the room thermostat set point, etc.
Figure 28n. Continuous Pilot / Intermittent Pilot Selection
Figure 28o. Key Lock
Figure 28p. Low Battery Power Detection
City of Aspen
Received
07/26/17
Building Department
Page 38
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Maintenance
Lighting Instructions See page 29.
General
Have the fireplace and installation inspected yearly. The inspection
must include, but is not limited to, the following:
A visual check of the entire vent system and termination.
An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal.
An inspection of the burner, vent run, and primary air openings.
An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection
Inspection of all equipment; fans, thermostats, etc.
For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C.
For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C.
Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapours and liquids.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Inspection of glass doors and screens for damage and proper
installation.
Cleaning
When the fireplace is first activated, there may be some smoke and
a visible film may be left on the glass. This is a normal condition,
and is the result of burning of protective coatings on new metal.
Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible. Film can easily be removed by removing the door, as shown on Page 23. Handle the door carefully, and clean it with nonabrasive glass cleaners. One of the most effective products is Kel Kem.
Silicone seals on inner door during initial firing will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed from the chamber walls using normal household products.
Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint.
Figure 29. 'Hi-Lo' Adjustment on the SIT Proflame 2 gas valve.
Pilot Burner Adjustment.
1. Locate Pilot Adjustment Screw. (See figure 29)
2. Adjust pilot screw to provide properly sized flame as shown.
3. After installing or servicing, leak test with a soap solution with main burner on. Coat pipe and tubing joints, gasket etc. with soap solution. Bubbles indicate leaks. Tighten any areas where the bubbles appear until the bubbling stops completely.
Inlet Pressure
Test Connection Pilot Adjustment Screw
Manifold Pressure
Test Connection
Do not use ammonia based or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off.
NOTICE
Maintenance
City of Aspen
Received
07/26/17
Building Department
Page 39
P38DF* Indoor Gas Fireplace
XG0193 -160509.2
Maintenance
Troubleshooting:
SIT Proflame 2:
The following is a troubleshooting chart of possible problems:
PROBLEM SOLUTION
Pilot won't ignite or
spark.
- Check the on the batteries on the
remote or the receiver.
- Check the green LED on AC adaptor
-Check the green ground wire under
the valve
Main burner will not light. - Check the wiring on the valve as
per diagram
One or more light bulbs are not working - Contact the local dealer for repairs or service
Fan not working - Make sure the fan speed control is on.
- 10 minute delay to turn on.
If your fireplace still does not operate correctly, consult your local Montigo dealer.
All service and repairs should be performed by a qualified Technician.
All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer.
Figure 30. Remove the up-lighting glass from the burner tray.
Replacing Light Bulbs
The P38DF* light bulbs can be replaced in a few simple steps.
Follow the directions for removing the door on page 23. Once the
door has successfully been removed, proceed with figures 30 - 30b.
Figure 30a. Wear gloves when handling light bulbs. To remove
a light bulb, pull connecting wire away from bulb and pull
light bulb up. Replace with new light bulb.
Figure 30b. Rotate newly replaced bulbs in a full circle. Place
glass cover back in the burner tray.
City of Aspen
Received
07/26/17
Building Department
Page 40
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Appendix
Replacement Parts:
Replacement Parts List - SIT IPI Proflame 2
P38DF
NG Gas Valve (with stepper motor)RGC3033
LP Gas Valve (with stepper motor)RGC3034
NG Pilot Assembly RPA035
LP Pilot Assembly RPA036
Ignitor Probe Assembly RGC3075
Flame sensor rod assembly RGC3076
Pilot Tubing RPTA03
Door RDRP38
Control Module RGC3095
Proflame Transmitter RGC3063
Tungsten Halogen Lamp REC1319
Replacement Screen RSCP38
Accessories:
Optional Accessory List
DGB03 Ebony Firestones HW1092 x 4
DGB04 Opal Firestones HW1106 x 4
DGB07 Melon Firestones HW1109 x 4
DGB08 Sapphire Firestones HW1110 x 4
DGB09 Ivory Firestones HW1111 x 4
DGB10 Frost Firstones HW1112 x 4
DGM21 Black Ice Fireglass HW1113 x 4
DGM23 Copper Ice Fireglass HW1143 x 4
DGM24 Platinum Ice Fireglass HW1144 x 4
DGM25 Star Ice Fireglass HW1157 x 4
Designer Speckled Stones RR250SS
Driftwood Log Set LGSPseries
City of Aspen
Received
07/26/17
Building Department
Page 41
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Appendix
Appendix A: Venting Terminations
Location Canada*USA**
A clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches
B clearance to top of doors or operable windows 12 inches 12 inches
C clearance to sides or bottom of door or operable windows 12 inches 9 inches
D clearance to permanently closed window when installed with approved glass penetration termination 0 0
E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches
F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline
of termination
22 inches 22 inches
G clearance to unventilated soffit 30 inches to combustibles16 inches to non-combustibles 30 inches to combustibles16 inches to non-combustibles
H clearance to outside corner 9 inches 9 inches
I clearance to inside corner 12 inches 12 inches
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum
vertical distance of 15ft
3 feet 3 feet
K clearance to service regulator vent outlet 3 feet 3 feet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other
appliance for appliance <= 100.000 BTU/H (30 KW)
12 inches 12 inches
M clearance to forced air supply inlet 6 feet 3 feet above air inlet
N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet
P clearance under veranda, porch, deck, or balcony 22 inches to combustibles16 inches to non-combustibles 22 inches to combustibles16 inches to non-combustibles
Q clearance above roof 2 feet 2 feet
R clearance to adjacent walls and neighboring buildings 2 feet 18 inches
S clearance from corner in recessed location 12 inches 12 inches
T Maximum depth of recessed location 4 feet 4 feet
U Maximum width for back wall of recessed location 2 feet 2 feet
V Horizontal clearance between two terminations that are level 0 0
W Horizontal clearance (centre to centre) between two terminations that are not level 18 inches 18 inches
Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both
dwelling.
Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floorNote 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary.
* Based on CGA B149.1 Natural Gas and Propane installation code. Local codes may vary, please check with local regulatory agency.
** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency.
City of Aspen
Received
07/26/17
Building Department
Page 42
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Appendix
Appendix B: Warranty
The Warranty
The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo
fireplace, there is a ten-year warranty on the firebox and its components, a five-year warranty on the main burner and pilot burner, and a one-year warranty on the gas control valve, fibre logs and Power Vent Module. The Glass, plated / painted finishes, and refractory lining are exempt from the warranty.
Remedy And Exclusions
The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies.
This Warranty only covers Montigo Gas Appliances installed in the United States or Canada.
If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated (see The Companies right of
investigation outlined below). The Companies will, at its option, replace or repair defective components of the Gas Appliance manufactured by The
Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components. If repair or replacement is not
commercially practical, The Companies will, at its option, refund the purchase price of the Montigo Gas Appliance.
This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials, components, or construction
which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or
construction. All replacement or repair components will be shipped F.O.B. the nearest The Companies factory.
Qualifications To The Warranty
The Gas Appliance Warranty outlined above is further subject to the following qualifications:
(1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this
Montigo Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies,
and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies
(2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the Gas Appliance, will produce excessive temperatures and will result in
a fire hazard.
Limitations On Liability
It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other
warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products, whether such damage
occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some states do
not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of
any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation
on how long an implied warranty lasts, so the above may not apply to you.
Investigation Of Claims Against Warranty
The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
The Companies Are Not Responsible For Work Done Without Written Consent
The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent.
Dealers Have No Authority To Alter This Warranty
The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with
those stated above.
How To Register A Claim Against Warranty
In order for any claim under this Warranty to be valid, The Companies must be notified of the claimed defect in writing or by telephone, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description
of the defect.
Other Rights
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
NOTE: The Companies as stated above refer to - Canadian Heating Products Inc. and/or Montigo Del Ray Corp.
Canadian Heating Products Inc. and/or Montigo DelRay Corp. reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
City of Aspen
Received
07/26/17
Building Department
Page 43
P38DF* Indoor Gas Fireplace
XG0193 - 160509.2
Appendix
Appendix C: State of Massachusetts Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually
reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by
the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed
professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monox-
ide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provi-
sions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of
eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the instal-
lation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248
CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted
by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, build-
ing or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special
venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts
list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the
installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent
installation shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
City of Aspen
Received
07/26/17
Building Department
XG0193 - 160509.2
P38DF
Single Sided
Gas Fireplace
City of Aspen
Received
07/26/17
Building Department