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HomeMy WebLinkAboutFile Documents.395 Thunderbowl Ln.0153.2017 (32).ARBK® C US Read and understand this manual. Improper installation, adjustment, alteration, service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service agency or the gas supplier. DANGER Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. CAUTION Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other gas burning appliance. A fire or explosion my occur causing serious injury, property damage or even death. WARNING Installer: Leave this manual with the appliance. Do not remove. Consumer: Retain this manual for maintenance and future reference. Do not Discard. NOTICE IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. DANGER Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to theEnvironment Danger of harming your hands Irritant CuttingWatch your stepSlippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead craneExplosion risk Oxidising Danger of death BiohazardLaser Radiation Danger of entrapmentHot surfaceGeneral Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts XG0196 160509.4 P52DF Indoor P Series Residential Fireplace Installation & Maintenance Manual Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 City of Aspen Received 07/26/17 Building Department Page 2 You must read and understand this manual prior to installation, operation or troubleshooting this appliance. Please retain this owner’s manual for future reference and maintenance. NOTICE Table of Contents P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Instruction Manual Contents Safety Alerts 3 Introduction 3 Section A: Before You Start 4 Installation Checklist 4 Rating Plate Sample 5 Section 1: Installation Overview and Product Dimensions 6 Section 2: Framing & Clearances 7 Clearances: 8 Section 3: Venting 9 Section 3-1: Converting to Rear Vent 9 Section 3-1-1: Converting to 5"/ 8" Venting 9 Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) for 5"/8" 10 Section 3-2-1: Venting Layout 10 Section 3-3: Installing a Wall Mounted Direct Vent Termination (5"/10") 12 Section 3-3-1: Installing a Wall Mounted Direct Vent Termination (5"/8") 12 Section 3-3-2: Venting Layout: 13 Section 3-4: Venting Components 16 Section 3-3-2.2: Simpson Duravent Venting Components 17 Section 3-3-2.3: ICC Venting Components 18 Section 3-3-2.4: Metalfab Venting Components 18 Section 3-5: Heat Shields 19 Section 4: Wiring 20 CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation 21 Section 5: Installing the Gas Line 22 Section 5-1: Fuel Conversion 22 Section 5-2: Gas Pressure 22 Section 5-3: Gas Connection 22 Section 6: Finishing 23 Section 7: Screen Installation and Removal 24 Section 8: Installing & Removing the Door 25 Section 9: Installing the Accessories 26 Installing the Firestones or optional Fireglass 26 Installing Optional Speckled Stones 27 Installing the Driftwood Log Set 28 Operation 30 SIT Proflame 2 Electronic Ignition 30 Remote Operation 31 Maintenance 36 General 36 Cleaning 36 Replacing Light Bulbs 37 Troubleshooting: 37 Replacement Parts: 38 Appendix A: Venting Terminations 39 Appendix B: Warranty 40 Appendix C: State of Massachusetts 41 City of Aspen Received 07/26/17 Building Department Page 3 Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage. Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage. Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury. Addresses practices that are important, but not related to personal injury DANGER WARNING CAUTION NOTICE P52DF* Indoor Gas Fireplace Safety Alert Key Introduction XG0196 - 160509.4 Young children should be carefully supervised when they are in the same room as the applicance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. CAUTION Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety. This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed. This installation, operation and maintenance manual is applicable to the models described below. Refer to your rating plate to verify included options. Warranty and Installation Information: (See Appendix B) The Montigo warranty will be voided by, and Montigo disclaims any responsibility for the following actions: ► Modification of the fireplace and/or components including Direct-Vent assembly or glass doors. ► Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. ► Installation other than as instructed in this manual. Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor. Safety Alerts MODELNatural GasLiquid PropaneGas Rating(BTU hr)Linear Burner w/ Glass media AccessoriesSIT Electronic IgnitionP52DFN-F X 40,000 X X P52DFL-F X 40,000 X X City of Aspen Received 07/26/17 Building Department Page 4 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section A: Before You Start IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The P Series P52DF* Direct Vent fireplace must be installed in accordance with these Instructions. Carefully read all the Instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes. BEFORE YOU START: Installation Checklist „Determine the desired install location of your fireplace. „See Section 1, Dimensions on Page 6, and refer to the Framing Section 2 for details. „Select the location of your termination and resulting vent run. „Your selected termination location must be the highest point in the Direct Vent installation. „Should it be impossible to meet the venting requirements laid out in Section 4: Venting, please contact a local Montigo dealer regarding the use of a Montigo Power Vent. „Lay out the Vent run; calculating the required elbows and straight runs of 5"/10" (5"/8" if applicable) flex and/or rigid pipe. „Layout Electrical Requirements Refer to Section 5: Wiring, for Details. „Refer to Section 6: Installing the Gas Line, for details on the gas connection and access. „Refer to local codes and guidelines for installation requirements. „Installation and repairs should be done by a qualified contractor and must conform to: • Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and Propane Installation Code, CSA B149. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1 • Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of the National Electrical Code, ANSI/NFPA 70. See Appendix C for installation within the State of Massachusetts. Due to high operating temperatures, this appliance should be located out of traffic & away from furniture and draperies. Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable materials should not be placed on or near the appliance. CAUTION When this appliance is installed directly on any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury, property damage or even death. DANGER Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected before use and at least annually by a professional. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the fireplace are kept clean. NOTICE WARNI N G A barrier designed to reduce the risk of burns from hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. WARNI N G Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. City of Aspen Received 07/26/17 Building Department Page 5 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address:Location of Fireplace: Installer: Model (circle one): P52DFNI P52DFLI Dealer Phone: Serial #: YES NO IF NO, WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained. Venting: Section 3 Venting configuration complies with vent diagrams. Venting installed, fastened, and secured in place maintaining proper clearance. Firestops installed. Exterior wall/roof flashing installed and sealed in compliance with local building code. Terminations installed and sealed in compliance with local building code. Direct vent termination is highest point in vent assembly. Wiring/Electrical: Section 4 Unswitched power provided to the appliance PPO box. Low voltage wire connected to dry contact wall switch (non- powered) Gas: Section 5 Proper appliance for fuel type. Was a conversion performed? Leak check performed & inlet pressure verified. Finishing: Section 6 Only non-combustible materials installed in non-combustible areas. Clearances meet installation manual requirements Mantels and/or projections comply with install manual Appliance Setup: Section 7 through 9 Media, door, and screen installed according to install manual Manual given to home owner. Started apliance and verified no gas leaks exist. Comments: City of Aspen Received 07/26/17 Building Department Page 6 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation  LB1223-V5.1 SIT IPI -with screen DEC06.2014  Teklynx LabelView DemoFigure A: Rating Plate for IPI eletronic ignition Rating Plate Sample City of Aspen Received 07/26/17 Building Department Page 7 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 1: Installation Overview and Product Dimensions 53 58 " 1362 52" 1321 47" 1194 21 34 " 553 6" 152 7 14 " 185 5" 126 10 [254] 33 14 " 843 36 14 " 919 22 34 " 578 28 34 " 731 Top View Front View Side View Figure 1. Fireplace dimensions (Tolerance ± ⅛"). Please review the Installation Checklist on Page 4 for general information on preparing for a successful installation of your fireplace. The P52DF* fireplace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, should be considered when selecting the fireplace location. Select a location that does not interfere with room traffic, has adequate ventilation and offers an accessible path for Direct Vent installation. The fireplace dimensions are shown below: City of Aspen Received 07/26/17 Building Department Page 8 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 2: Framing & Clearances Figure 2. Framing dimensions (Straight wall & Corner Installation). NOTE: Non-combustible header must be installed after unit installation and before the installation of .nailing flange. Figure 5. Non Combustible Framing for Top Vent or Rear Vent, with alcove. Figure 3. Combustible Framing for shelves over the fireplace, Rear vent.98 ”1" clearance to corners only 52” 69 1/4” 84” Min. Header MIN 1” Alcovearea over Fireplace Top Vent Non-Combustible Materials Only Ceiling 37½” Frame in the enclosure for the unit with framing materials. The framed opening for the assembled fireplace is 52" wide, x 43" high x 24 1/2" deep, see Figure 2. NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. See Figure 21. Figure 4. Combustible Framing for shelves over the fireplace, Top vent. 2 4 1/2 ” 52 ” 43”Noncombustible Stud 37½” Note: When sheetrock is not used behind the fireplace, framing depth 24 1/2" may be reduced by 5/8". 12” Combustible Header shelf Rear Vent 43” Non-combustible Header Top Vent 56” Min. 26” Min 43” 1” Non- combustible Header Combustible Header 1” 7” 20” Max Heat Sheild 6 1/2” Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. City of Aspen Received 07/26/17 Building Department Page 9 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 7 ½” Installation Clearances: When installing a shelf over the top of the fireplaces, the following guidelines must be adhered to: For Rear Vent multi-elbow applications, the minimum clearance is 1" from the elbow off the rear of the fireplace to a wall, or any combustible materials, and 12" clearance from the top of the fireplace to the underside of any combustible shelf materials. For Top Vent applications, the minimum clearance is 1" from the rear of the fireplace to a wall, or any combustible materials, and 26" to the underside of any combustible shelf materials. NOTES: † Clearance from top of fireplace to a ceiling within the fireplace enclosure. †† 2 1/2" clearance is from the main body of the firebox, NOT the insulated flange. Clearance to the insulated flange is 1". ††† Four sided surrounds require a raised installation. Figure 6d. Securing the Nailing Flange Extension. Installing the Nailing Flange Extension (Part No. P52087) The supplied nailing extension must be placed along the top edge of the fireplace and securely fastened into place, as shown in figure 6d. Note: The nailing flange extension can be substituted with a piece of NON-Combustible material of the same size and thermal characteristics, ie: cement board or equivalent. 4" Before installing the supplied nailing flange extension, fold tabs at bottom of nailing flange to a 90 degree angle. Figure 6a. Bottom of Nailing Flange Extension Figure 6b. Bottom of Nailing Flange Extension with tab folded at 90 degree angle Figure 6c. Insert folded tabs into slots above the front of the fireplace Front of Nailing Flange Front of Fireplace Installing The Standoffs To avoid elevated mantel temperatures, all P52DF* gas fireplaces are required to have the supplied standoffs installed. The fireplace is supplied with two standoffs. Bend and install these standoffs on top of the fireplace ensuring that the height of the standoff maintains a 7 ½" clearance. Figure 6. Installing standoffs Do not install nailing flange when installing a Montigo surround, use equivalent non-combustible. NOTICEMODELTop - Rear vent †Top - Top vent †RearSidesFloor††MantelVent PipeP42DF*12"26"1"21/2"0" See Section 6 Finishing around the fireplace 1'' all around2" on the horozontal City of Aspen Received 07/26/17 Building Department Page 10 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 3: Venting Figure 7. Flue cover and collar removal, Top Vented fireplace. Figure 7a Flue cover and collar installation, Rear Vented fireplace. Montigo supplies a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. NOTES FOR PLANNING VENTING: Venting can originate from the unit through the top or through the rear Venting can terminate through the roof or through an exterior wall. Refer to Appendix A - Termination Locations to ensure the planned termination location is acceptable. Once the termination location has been established, refer to the appropriate section below for installation details All fireplaces shipped from the factory are Top vent with 5" and 10" collar installed. Silicone application is not required when joining Montigo vent pipes and components. UNITS CANNOT BE REAR VENTED STRAIGHT THROUGH THE WALL. REAR VENT APPLICATIONS MUST BE MULTI-ELBOW. 5” Inner Flue Collar Outer Flue Collar Flue Gasket Flue Cover Plate 10” Flue Gasket Flue Cover Plate 10”Outer Flue Collar 5” Inner Flue Collar Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Section 3-1: Converting to Rear Vent Use the following instructions to convert a P52DF* for Rear Vent use: 1. Remove the Rear flue cover and gasket (5" and 10") on the flue outlet, as shown in Figure 9. 2. Next, Remove the Top flue collar's (5" and 10") on the flue outlet, as shown in Figure 9 3. Install the (removed) Rear flue cover and gasket material, to the Top vent outlet. Fasten the cover with included hardware, as illustrated Figure 10. Section 3-1-1: Converting to 5"/ 8" Venting (VERTICAL VENT RUNS OVER 8' FROM TOP OF UNIT ONLY) Use the following instructions to convert a P52DF* from 5"/ 10" to 5"/ 8" venting for Top or Rear Vent use outside of 8 feet vertically from the unit: 1. Remove the 10" outer flue collar on the flue outlet, from the desired vent start - TOP or REAR 2. Install the separately ordered 8" reducing collar (RVA108) on the Top or Rear vent outlet. Note: If power venting, vent run must be reduced to 5"/8" or 4"/7". contact your Montigo dealer to discuss power venting options. City of Aspen Received 07/26/17 Building Department Page 11 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Figure 8. (5"/8") Top vent, Roof mounted termination with no offset in vent run. Roof mounted Terminations The following details are some possible configurations for Roof mounted terminations. Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) for 5"/8" This section applies to installations where the direct vent termination will be roof mounted. Section 3-2-1: Venting Layout Selection of components and details of venting lay out should adhere to the following guidelines: „The maximum termination point is 32’ above the fireplace (NOTE: if the maximum termination height is used, the flame pattern may be affected). „The Vertical termination must be a minimum 2’ higher than where the termination exits the roofing materials, (asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials. (see Figures 8 to 8c). „Termination location must be a minimum 6’ from a mechanical air inlet. „1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. „For a more detailed diagram of allowed termination locations, see Appendix A. „A maximum of two offsets (each offset is made up of 2-90° bends) may be made for vertical vent runs. „Firestops must be installed as required by National & local codes „Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. „Install all roof flashing and storm collars as shown. Support ring Support plate Firestop 32’ max. 2’ min. PVTK1 Termination 8’ min. PEXT PXT-10 Adaptor Flue Collar Figure 9a. Top vent, Roof mounted with 1 offset (1 offset= two 90° bends). Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset= two 90° bends). Support ring Support plate Firestop 32’ max. 2’ min 2’ max . Obstacle PVTK1 Termination 2’ max 2’ max Support straps or support plate & rin 2’ min. Firestop Firestop Firestop 32’ max Support plate & ring Obstacle PVTK1 Termination City of Aspen Received 07/26/17 Building Department Page 12 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Figure 8c. (5"/8") Rear vent, Roof mounted venting (1 = 90° bend). Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. 8’ min. Support ring Support plate 32’ max Termination 12” Max. PVTK1 PEXT Sections Component Part Number Reducing Collar RC108 Rigid straight pipe PXT or PEXT Termination PVTK1 Heat Shield*RHS101 This configuration allows for 5" and 8" piping and termination FOR USE OF 5"/ 8" PIPING YOU MUST HAVE A MINIMUM VERTICAL RISE OF 8 FEET FROM THE TOP OF THE UNIT. * Heat Shield RHS101 required if vent passes through wall or ceiling Min. 8’ vertical rise 2’ Min. PVTK1 Termination Storm collar Roof Flashing City of Aspen Received 07/26/17 Building Department Page 13 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 3-3: Installing a Wall Mounted Direct Vent Termination (5"/10") This section applies to installations where the direct vent termination will be wall mounted with 5" and 10" pipe. 1). Installation of Termination with built in frame under 8' from the top of the unit. A Termination with a Built-In Frame is installed during framing of a structure. 1. Frame the termination opening to 17" x 17". 2. Install exterior sheathing to the structure framing. 3. Fasten the termination to the sheathing using a minimum of 4 screws. RTO-4F (5"/10") Termination Figure 9. Installing a RTO-4F termination. RTKOG (5"/10") Installing Heat Guards over Terminations is recommended in installations where the termination is located within 7' feet above grade, or above a pedestrian walkway, and may be Required by code in Public areas. 1. Ensure that the two long mounting brackets are facing the bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest. 2. Attach to the faceplate of the termination using four sheet metal screws. Figure 9a. Installing a RTO termination heat guard. Framing Exterior Sheathing Fastening Hardware, minimum 4-screws ”17 17” RHS 104 (Not shown) Section 3-3-1: Installing a Wall Mounted Direct Vent Termination (5"/8") This section applies to installations where the direct vent termination will be wall mounted with 5" and 8" pipe. 1). Installation of Termination with built in frame above 8' from the top of the unit. A Termination with a Built-In Frame is installed during framing of a structure. 1. Frame the termination opening to 14" x 14". 2. Install exterior sheathing to the structure framing. 3. Fasten the termination to the sheathing using a minimum of 4 screws. PTO-4F (5"/8") Termination Figure 10b. Installing a RTO-4F termination. MTKOG (5"/8") Installing Heat Guards over Terminations is recommended in installations where the termination is located within 7' feet above grade, or above a pedestrian walkway, and may be Required by code in Public areas. 1. Ensure that the two long mounting brackets are facing the bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest. 2. Attach to the faceplate of the termination using four sheet metal screws. Figure 10c. Installing a RTO termination heat guard. Framing Exterior Sheathing Fastening Hardware, minimum 4-screws RHS 101 (Not shown) ”14 14” City of Aspen Received 07/26/17 Building Department Page 14 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Figure 11. 5"/8" Top Vent Venting Graph for wall mounted terminations. 84 ” 132” A CB Unacceptable vent run within shaded area. Acceptable vent run within non-shaded area. If your installation does not fall within the venting graph parame- ters, please contact a local Montigo Dealer for Power Venting options. 198 216 18 36 54 72 90 108 126 144 162 180 Figure 11a. 5"/8" Top Vented, wall mounted installation with one 90° bend. The vent run must comply with Venting Graph for Top vent, wall mounted terminations, Figure 11. Section 3-3-2: Venting Layout: Wall mounted termination. Selection of components and details of venting layout should adhere to the following guidelines: „Vent terminations must not be recessed in walls or siding. „For Heat Shield requirements see Section 3-3-3. „Once the proposed venting layout has been determined refer to Figure 11 or 12 to ensure the layout is acceptable. Notes Wall Mounted Terminations: 5"/8" TOP VENT „All measurements for vertical or horizontal runs are measured from center of the vent pipe. „Venting runs must fall within the limits set by the venting graph, see Figure 11 Wall mounted Terminations The following details are some possible configurations for Wall mounted terminations. Heat Shield Termination Hearth Exterior Wall Flex section 7’ Max. for min Vertical 8’ Min. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. 11' The Venting Graph: Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 11 with an 'X'. If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 180" and the horizontal run to the wall flange of the vent termination is 120", this would be an acceptable installation. Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 126" and the horizontal run to the wall flange of the vent termination is 54", this would not be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 125" and the horizontal run to the wall flange of the vent termination is 130", this would not be an acceptable installation. City of Aspen Received 07/26/17 Building Department Page 15 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation 20 ” 56” A C B Unacceptable vent run within shaded area. Acceptable vent run within non-shaded area. If your installation does not fall within the venting graph parame- ters, please contact a local Montigo Dealer for Power Venting options. Notes Wall Mounted Terminations: 5"/10" Top & Rear Vent ■ All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. ■ Venting runs must fall within the limits set by the venting graphs, see Figure 12. ■ Fireplace must be converted to Rear Vent configuration prior to running vent, see Figure 7 and 7a. The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph Figure 12 with an 'X'. If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120" and the horizontal run to the wall flange of the vent termination is 138", this would be an acceptable installation. Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 48" and the horizontal run to the wall flange of the vent termination is 72", this would not be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144", this would not be an acceptable installation. Figure 12. 5"/10" Top or Rear Vent Venting Graph for wall mounted terminations. Figure 12a. 5"/10"Top Vented, wall mounted installation with one 90° bend. The vent run must comply with Venting Graph for Top vent, wall mounted terminations, Figure 12. Figure 12b. 5"/10" Rear Vented, wall mounted Multi-elbow termination installation. The vent run must comply with the Venting Graph for Rear vent, wall mounted terminations, Figure 12. 8” Max. 56” Min. 12” Max. Flex or Rigid Section 27” Min. 28 3/4” Heat Shield Termination Hearth Exterior Wall Flex section 20” Max. for min Vertical 56” Min. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Note: If power venting, vent run must be reduced to 5"/8" or 4"/7". contact your Montigo dealer to discuss power venting options. City of Aspen Received 07/26/17 Building Department Page 16 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Figure 13. Corner installation. Figure 13a. Flex installation. 45° Corner Installation. Attach an REL-45 (45° elbow) directly onto the flue collar. Cut the RXT-20 to suit, and attach it to the REL-45. Slide the fireplace into position and attach to the termination. 45° or less Corner Installation. Use an RTO-4 termination and an RFL-4 (48" compressed length) and a frame, if appropriate. Flex may be turned to obtain desired degree of angle required but must not exceed 45°. Flue Collar REXT - 1 REL - 90 Elbow REL - 45 Elbow RXT 20 104 RTO-4F RFL4 RTO-4F 104 Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. IMPORTANT: Corner Installation is available for P52DF Top Vent Units Only. Ensure minimum Vertical Venting Height of 56" is maintained in corner installations. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Note: The PFVK01F kit is available for top vent corner FLEX application (NG only). The Kit includes a heat shield, a RFL-2 (f/f) flexible pipe, and a termination with or without a mounting frame. City of Aspen Received 07/26/17 Building Department Page 17 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation „Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement. „Firestops must be installed as required by National & local codes. „Montigo recommends that all exterior corners and joints be sealed with exterior caulking. However, we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. „Use any combination of rigid and flex pipe as required and in any orientation (Male connectors can face in any direction). „Flex sections may be stretched up to 50% of their total length (e.g. a 24” section maybe stretched to 36”). „Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue. „Ensure the pipe ends male to female slide in a minimum of 1 1/2” of overlap. „Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. „When hanging/ supporting venting, ensure that 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. „Rigid pipe may be cut less than half way from the female end only. „Ensure when cutting sections of rigid pipe to maintain integrity of internal supports. „Place the springs, supplied with the pipe kit, between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots. IMPORTANT: Please Refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof. A - Termination RTO4F (5/10 Vent) PVTK1SS (5/8 Vent) B - Frame Kits MSR (Stucco Frame) MOSR (Stucco Frame)BSR-4 (4" Brick Frame) BSR-6 (6" Brick Frame) C - Flex Sections (5/8 Vent) PFL - 1 (12" f/f Section) PFL - 18 (18" f/f Section)PFL - 2 (24" f/f Section) PFL - 3 (36" f/f Section)PFL - 4 (48" f/f Section) PFL - 6 (72" f/f Section) D - Rigid Sections (5/8 Vent) PXT - 5 (5" f/f Section) PXT - 10 (10" f/f Section) PXT - 20 (20" f/f Section) PEXT - 1 (12" f/m Section) PEXT - 2 (24" f/m Section) PEXT - 3 (36" f/m Section) PEXT - 4 (48" f/m Section) PEXT - 6 (72" f/m Section) (5/10 Vent)RXT - 10 (10" f/f Section)RXT - 20 (20" f/f Section) REXT - 1 (12" f/m Section)REXT - 2 (24" f/m Section) REXT - 3 (36" f/m Section)REXT - 4 (48" f/m Section) REXT - 6 (72" f/m Section) E - Elbows (5/8 Vent) PEL-90MM (m/m 90º Elbow) PEL-90FF ( f/f 90º Elbow) PEL-90FM ( f/m 90º Elbow) PEL-45FM ( f/m 45º Elbow) (5/10 Vent)REL-90MM (m/m 90º Elbow) REL-90FF ( f/f 90º Elbow)REL-90FM ( f/m 90º Elbow) REL-45FM ( f/m 45º Elbow) F - Wall Penetration Kit RFVK01F (5/10 venting only) G - Support Ring & Plate PSPXT-8 H - Firestop FS-8 I - Roof Flashing PRF-7 (1/12 - 7/12 pt.) PRF-12 (7/12 - 12/12 pt.) J - Heat Shield RHS101 (5"/8")RHS102 (5"/10") RHS104 (5"/10") K - Heat Guard MTKOG L - Reducing Collar RVA108 Section 3-4: Venting Components The following components and associated Montigo part numbers for installation of a roof or wall mounted termination. Use only Montigo Vent Components. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace. City of Aspen Received 07/26/17 Building Department Page 18 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Component Montigo Part Number Simpson Duravent Part Number Termination PTO4 (3" Length) PTO4F (3" Length) PVTK1SS (5/8 Vent) 58DVA-HC (Horizontal 5/8 vent) 58DVA-VCH (Vertical 5/8 Vent) Rigid Sections (5/8 Vent) PXT - 5 (5" f/f) PXT - 10 (10" f/f)PXT - 20 (20" f/f) PEXT - 1 (12" f/m)PEXT - 2 (24" f/m) PEXT - 3 (36" f/m)PEXT - 4 (48" f/m) PEXT - 6 (72" f/m) 58DVA-06 (6") 58DVA-09 (9")58DVA-12 (12") 58DVA-18 (18")58DVA-24 (24") 58DVA-36 (36")58DVA-48 (48") 58DVA-60 (60") Rigid Pipe Extension 58DVA-08A (12") 58DVA-16A (20") Rigid Telescopic Pipe 58DVA-17TA58DVA-24TA E - Elbows(5/8 Vent)PEL-90MM (m/m 90º)PEL-90FF ( f/f 90º) PEL-90FM ( f/m 90º)PEL-45FM ( f/m 45º) 58DVA-E30 (30°)58DVA-E45 (45°) 58DVA-E60 (60°)58DVA-E90 (90°) Support Ring & Plate PSPXT-8 58DVA-DC Firestop FS-8 58DVA-WFS 58DVA-FS Roof Flashing 58DVA-FF (flat roof) 58DVA-F6 (0/12 - 6/12 pt.)58DVA-F12 (7/12 - 12/12 pt.) Metal/Tile Roof Flashing PRF-7 (1/12 - 7/12 pt.) PRF-12 (7/12 - 12/12 pt.) 58DVA-F6DS (0/12-6/12 pt.) 58DVA-F12DS (7/12-12/12 pt.) Heat Shield RHS101 58DVA-WTU 58DVA-WT Attic Radiation Shield 58DVA-IS Vinyl Siding Heat Shield 58DVA-VSK (Vinyl Siding Standoff Kit) Wall Support 58DVA-WS Offset Support 58DVA-ES Vaulted Ceiling Support 58DVA-CS Storm Collar 58DVA-SC Montigo Fireplace Adapter 58DVA-AD-M1 Montigo Termination Adapter 58DVA-AD-M2 Section 3-3-2.2: Simpson Duravent Venting Components The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. City of Aspen Received 07/26/17 Building Department Page 19 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Component Montigo Part Number ICC Part Number Rigid Sections (5/8 Vent) PXT - 5 (5" f/f) PXT - 10 (10" f/f) PXT - 20 (20" f/f) PEXT - 1 (12" f/m) PEXT - 2 (24" f/m) PEXT - 3 (36" f/m) PEXT - 4 (48" f/m) PEXT - 6 (72" f/m) 5DL6 (6") 5DL9 (9") 5DL1 (12") 5DL2 (24") 5DL3 (36") 5DL4 (48") Rigid Pipe Extension 5DLT (12")5DLS1 (12") 5DLT2 (20")5DSL2 (20") Rigid Telescopic Pipe 5DLA30 E - Elbows (5/8 Vent) PEL-90MM (m/m 90º) PEL-90FF ( f/f 90º)PEL-90FM ( f/m 90º) PEL-45FM ( f/m 45º) 5DE45 (45°) 5DE90 (90°) Support Ring & Plate PSPXT-8 5CS Firestop FS-8 5CS Heat Shield RHS101 5WT 5WTE Attic Radiation Shield 5AS5RDS Wall Support 5WS Offset Support 5OS Vaulted Ceiling Support 5SS Storm Collar 5SC 5SQSC Montigo Fireplace Adapter TM-5AA6 Montigo Termination Adapter TM-5TA1 Section 3-3-2.3: ICC Venting Components* The following ICC venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Montigo Part Number MetalFab Part Number Rigid Sections (5/8 Vent) PXT - 5 (5" f/f) PXT - 10 (10" f/f) PXT - 20 (20" f/f) PEXT - 1 (12" f/m) PEXT - 2 (24" f/m) PEXT - 3 (36" f/m) PEXT - 4 (48" f/m) PEXT - 6 (72" f/m) 5D6 (6") 5D12 (12") 5D18 (18") 5D24 (24") 5D36 (36") 5D48 (48") Rigid Pipe Extension 5DAL (3" to 10") E - Elbows (5/8 Vent) PEL-90MM (m/m 90º) PEL-90FF ( f/f 90º) PEL-90FM ( f/m 90º) PEL-45FM ( f/m 45º) 5D45L (45°) 5D90L (90°) Firestop FS-8 5DFS Roof Flashing PRF-7 (1/12 - 7/12 pt.) PRF-12 (7/12 - 12/12 pt.) 5DF (0/12 - 6/12 pt.) 5DF-12 (7/12 - 12/12 pt.) Wall Support 5DWS Vaulted Ceiling Support DRS Storm Collar 5DSC Montigo Fireplace Adapter 5DNA Montigo Termination Adapter 5DMTA Section 3-3-2.4: Metalfab Venting Components* The following Metalfab venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. * Must use Montigo termination, see section 3-4 City of Aspen Received 07/26/17 Building Department Page 20 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 3-5: Heat Shields Installing a Wall Mounted RHS 102 Heat shield The RHS102 Heat Shield (Figure 16 and 16a) MUST be used in all cases where the venting passes through a wall. To install the RHS 102, frame an opening in combustible construction. Slide the Heat shield in place over the vent pipe which attaches to the fireplace. After the fireplace and vent pipe has been installed, clearances should match the dimensions in Figure 14. Figure 14. RHS102 Installation. Installing a Wall Mounted RHS 104 Heat shield. The RHS104 Heat shield MUST be used in conjunction with the RTO-4 Termination (Figure 16 and 16a). To install the RHS104, Slide the Inner Section over the vent pipe. From the outside slide the RHS104 outer section on (see Figure 15a). To complete the installation fasten the Heat Shield Outer Section & Termination frame to the structure. Figure 16. RHS 102 & RHS 104 Installation. (Minimum requirements). Combustibleframing Termination Drywall / sheetrockOuter Section Vent pipe RHS 104 Heat Shield RHS 104 Heat Shield Inner Section Figure 16a. RHS 102 & RHS 104 Installation. (Minimum requirements). Figure 15a. RHS104 Installation. RHS104 Heat Shield 27” Min. RTO-4Termination 36” Min RHS 102Heat Sheild 60 Min” 5”/10” Figure 14a. RHS102 Installation. RHS 104 Heat Shield RTO - 4 Termination27” Min RHS 102 Heat Shield 36” Min 60” Min 5”/10” Figure 15. RHS104 Installation. Combustibleframing Drywall / sheetrockOuter Section Vent pipe RHS 102 Heat Shield RHS 102 Heat Shield Inner Section Outer Shield 10 5/8” 1/4” Min. Both sides Typical 1/4” Min. 1/4” Min .Combustible Framing Inner Shield 11 1/2” Outer Shield 10 5/8” 1 1/4”” Min. Both sides Typical 1 1/4” Min. 1 1/4” Min.Combustible Framing Inner Shield 11 1/2” Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. City of Aspen Received 07/26/17 Building Department Page 21 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 4: Wiring Installations in Canada must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes. Installations in the USA must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. NOTE: If any of the original wire supplied with the appliance is replaced, it must be replaced with the same type, or its equivalent. Models P52DFN-F P52DFL-F Figure 18. Electrical connection access. 5” 5½” 8” 2½” 0.8” 5½” 2½” 8” 0.8” 5” Figure 17. Wiring Diagram for P52DF with SIT Proflame 2 Electronic Ignition 1.5V AA type 1.5V AA type 1.5V AA type 1.5V AA type BLACK WHITE WHITE BLACK BLACK WHITE GREEN VARIABLE SPEED COMFORT FANS Lights ON/OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR RED BLACK BATTERY PACK MAIN ON/OFF SWITCH YELLOW/GREEN 5 PROFLAME PILOT BRNE R ORANGE GREEN BLACK BROWN YELLOWORANGE 6 10 6 B B Wht Wht OPTIONAL CPI/IPI SWITCH BLEWHITE 10 11 12 1 1 6 5 2 LED Lights LED1 - Red LED LED2 Amber LED .15A FSESW1 jumper City of Aspen Received 07/26/17 Building Department Page 22 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable Installation “Why use CPI mode”? There are several reasons why you may choose to use CPI mode. When a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall vents) to initialize vent action. This can result in “lifting” or “ghosting” of the flames during the first two to three minutes of operation. It is also possible to encounter times when the fireplace fails to light successfully. The fireplace will then attempt to re-light a second or third time depending on prevailing temperatures or altitude. When in CPI mode the pilot also keeps the system warm. During a “cold” start, condensation will normally form on the inner glass surface of the door. This condensation will quickly dry, however, the condensation tends to run down the glass and cause some streaking. CPI mode helps to resolve this issue. If CPI mode is used during the winter months the energy it takes to run the pilot is partially recovered as heat into the building, so it does not waste as much energy as running a pilot in the off season. A connector is supplied with this unit that can be plugged into the wire harness connected to the controller. This Jumper Cable gives the Remote Control the ability to operate the CPI / IPI switch and set the unit to operate in either condition. CPI means “Continuous Pilot Ignition” or “Standing Pilot” as it is commonly known. IPI means “Intermittent Pilot Ignition”, which only initializes the pilot when you are going to be using the appliance. The difference between IPI and CPI: IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode in which the pilot is only used when the main burner is on. CPI (Continuous Pilot Ignition) Mode: The Pilot runs continuously even when the main burner is off. Installing the CPI Jumper Cable Figure 19. Figure 19a. Figure 19b. 1). Remove the door and valve blind. 2). Remove the bag containing the Jumper Cable from the wire harness connected to the controller as shown in Figure 19. 3). Find the corresponding plug attached to the control wire harness and connect the CPI jumper. 4). See operation section to turn remote into CPI mode. City of Aspen Received 07/26/17 Building Department Page 23 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation WARNING When installing the replace - gas lines, ttings, accesso - ries or any other objects cannot impede the proper movement of the door buckles. Section 5-1: FUEL TYPE „Verify that your fireplace is compatible with your available gas type. (Natural Gas or Propane shown by "N" or "L" in your model number „If gas type is not compatible, contact your local Montigo dealer. Section 5-2: GAS PRESSURE „Optimum appliance performance requires proper input pressures. „Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. Pressure requirements are: Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in. w.c.11in. w.c. Manifold pressure 3.5in. w.c.10in. w.c. „The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified. „To check pressures, control valves have a provision to remove a 1/8” N.PT. plug to be fitted with a hose barb. „Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. „Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed. Section 5-3: GAS CONNECTION „See Figure 21 for location of gas line access. „Flexible gas connectors must not exceed 3 feet in length, unless allowable within local regulations. „Connect incoming gas line to the 1/2"or 3/8" gas inlet port. „Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution. DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. Section 5: Installing the Gas Line NOTE: After gas line is connected, each appliance connection, valve and valve train must be checked while under normal operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. WARNING! When pressure testing the fireplace, Gas line, and input system follow the appropriate local codes or your area. DO NOT connect the fireplace to pressures in excess of 1/2lb. This will damage the gas control valve. Figure 20. Gas line access. 1¼” 2” 10½” An inspection of the explosion relief flappers and door MUST be made prior to lighting the fireplace. A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. WARNING: City of Aspen Received 07/26/17 Building Department Page 24 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 6: Finishing Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. Side wall clearances are 3". Combustible surrounds may be installed with 3" clearance to the side of the fireplace as shown in Figure 22a. 4”Non-Combustible Facing Material Non-combustible Header Drywall/Sheetrock 4” 3” WARNING Do not place any materials or objects on top of the valve blind. Doing so could result in failure of door relief system or heat dissipation. WARNING Fireplaces cannot be recessed into a wall cavity. Figure 23a. Combustible surrounds. Figure 21. Combustible mantles and facings. Finishing Around the Fireplace Non-combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 21. Fireplace Facing When sizing the finish material for your fireplace, it is important to remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN ANY WAY - to do so restricts the air supply for the control compartments and heat exchanger it also prevents access for servicing controls. The face of the fireplace may be painted to match the room decor, provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door. WARNING! We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discolouration or premature failure of T.V. radio, and other electronic components. Horizontal Run (in.)Vertical Height (in.)Combustible construction allowed in shaded area Combustible facing material Combustible header Non-combustible header Top of fireplace Non-combustible facing We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. radio, and other electronic components. CAUTION City of Aspen Received 07/26/17 Building Department Page 25 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. CAUTION Section 7: Screen Installation and Removal Screen BottomTabs Screen TabReceptacles Upper ScreenStudsUpper ScreenStud Catch Left Side Detail Left Side Detail Removing / AttachingThe Safety Screens To Remove the screen(s) Simply grasp each top outer corner of the screen with your thumb and finger and pull towards you. Once the upper Screen Studs are free, at an angle, lift the screen from the lower slots in which the Screen Bottom Tabs are held. Place the screen in a safe place. To Install the Screen(s).Holding the screens at an angle away from the fireplace, locate the Screen Bottom Tabs at the lower corners of the screen into the Screen Tab Recepticles in the lower section of the fireplace. Make sure the tabs and screens are lowered all the way down into the Screen Tab Recepticles on the fireplace. Then push each Upper Screen Stud at the top corners of the screen into the Upper Screen Stud Catchs in the fireplace. Removing / Attaching Screens: To Remove Screens: Grasp each top outer corner of the screen with your thumb and finger and pull towards yourself. When the upper Screen Studs are free, lift the screen at an angle from the lower slots from which the Screen Bottom Tabs are held. Place the screen in a safe place. To Install Screens: Hold the screens at an angle away from the fireplace, and locate the Screen Bottom Tabs at the lower corners of the screen. Place the screen into the Screen Tab Receptacles in the lower section of the fireplace. Make sure the tabs and screens are lowered all the way down into the Screen Tab Receptacles on the fireplace. Then, push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptacles in the fireplace. Figure 22b. Screen Installation and Removal Figure 22a. Screen Door Numbers (Replacement Parts) 1:12 DWG. NO. SHEET 1 OF 1WEIGHT: P52DF-SCREEN Finish MATERIAL DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONAL 1/32"TWO PLACE DECIMAL .015" THREE PLACE DECIMAL .005"ALL BENDS ARE ASSUMEDTO BE 90 UNLESS NOTED OTHERWISE. Revision / Date Drawn by DATENAME THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PROPRIETARY AND CONFIDENTIALY:\CADD\52\P52\P52DFJanuary-22-15 2:18:27 PMSCALE PC Description P52DF SCREEN Revision A 01/22/2015 Replacement Screens: For replacement part order numbers, please refer to section "Replacement Parts:" on page 36. Note: Do not operate fireplace without all screens in place. City of Aspen Received 07/26/17 Building Department Page 26 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Section 8: Installing & Removing the Door Removing the door: The P52DF* doors are removed in a few simple steps. Follow these below to remove the Horizontal access panel, unlatch the door buckles and, remove the door. Replace in reverse order. Remove the Horizontal Access Panel: Figure 23a. Locate the door buckles. Door Latch Hook Door Latch SlotHand-hold Release the Door Buckles Figure 23. Removing and installing the Horizontal ....... Access Panel Figure 23b. Door buckle Tool 1 Step 4: Firmly grasp hand- hold end of Door buckle tool and place the machined end in the slot under door frame. (as shown) Figure 23c. Step 3: Step 1: Remove the Horizontal cover by placing fingers in both finger holes, then pushing away from you and lifting out. Place it aside during maintenance or cleaning. Install in reverse order. Remove the Horizontal Access Panel: 2 Step 5: Ensure the tool is firmly in the lower end of the slot, (as shown), Then pull toward you (Caution: hold the tool securely). 3 Step 6: Pull hard if necessary to release the spring tension. (Caution: The latch springs back with force, hold the tool securely). 4 Step 7: Remove the tool from the latch slot. Ensure the latches are hanging freely, the hook end is released from the bottom of the door. (Repeat all 4-steps for the remaining latches). Figure 23d. Figure 23e. Figure 23f. Locate the Door Buckles:Step 2: Finger Holes Installed Gas Valve Cover WARNING When reinstalling door(s), always make sure all door buckles are properly hooked and fully engaged. City of Aspen Received 07/26/17 Building Department Page 27 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation To install the door, hook the top edge of the door frame into place. Lower the door into position and follow the previous steps shown in reverse order. Installing the Door: Step 8: Grasp the Door on either side, usually midway and lift upward, lift the door carefully up and away from the front of the fireplace. See Figures 23g. Place the Door aside in a safe place while maintenance and / or cleaning is being performed. Figure 23g. Removing and installing the glass doors. Removing the Door: WARNING When installing the replace - gas lines, ttings, accesso - ries or any other objects cannot impede the proper movement of the door buckles. City of Aspen Received 07/26/17 Building Department Page 28 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation If the firestones are not placed properly (ONE LAYER ONLY), on burners excessive sooting will result. The firestones will get very hot while the fireplace is in operation, and should not be handled until cool. Figure 24d. Completed firestone installation. Figure 24e. Completed firestone installation. (Note: DO NOT place ANY firestones on top of the pilot cover). Figure 24f. Gas fireplace with firestones. CAUTION! If the pilot cover is covered with firestones it may result in delayed ignition and/or damage to the appliance and/or surrounding property. WARNING! Section 9: Installing the Accessories Installing the Firestones or optional Fireglass The P52DF* is supplied with firestones. Optional fireglass may be purchased from the factory. Remove the Door as shown in the previous Instruction. Follow these instructions to ensure all parts are removed or replaced as required. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 24 to 24f. Note: Only cover the burner with one layer of designer firestones or fireglass. Figure 24b. Installation of the firestones. (Ensure ONLY one layer of firestones cover the surface). Figure 24c. Spreading the firestones evenly and make sure there are no firestones covering the pilot . Figure 24. Up-lighting glass in package. Figure 24a. Place the up-lighting glass in the burner tray. City of Aspen Received 07/26/17 Building Department Page 29 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Installing Optional Speckled Stones [RR300SS + RR50SS] Once the glass door has been removed as shown in the previous section, place the speckled stones evenly across the pan and burner. Ensure stones do not overlap too much as this will effect the flame pattern, see figure 25. DO NOT cover the pilot with stones, see figure 25a. Figure 25. Evenly placed speckled stones Figure 25a. Ensure the stones DO NOT cover the pilot. WARNING: This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. City of Aspen Received 07/26/17 Building Department Page 30 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Installing the Driftwood Log Set Step 1. Remove the glass door as described in the previous section. LGS58 1 2 3 4 5 6 Step 3. Unpack the logs and handle with care. Step 2. Ensure selected media is installed per instruction as per Figures 24 - 24f or 25 - 25a. Step 4. Place Log 3 from LGS58 in the back right corner of the burner tray. Ensure log does not cover ports. Place Log 2 of LGS58 on top of log 3.See Figure 26b. Step 5. Place Log 5 from LGS58 on top of Log 2. Place Log 1 from LGS58 on top of log 2, see figure 26c 32 15 LGS59 1 2 3 4 5 6 The P52DF* has the option of installing a drift wood log set. Once the firestones or speckled stones have been installed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Remove media where logs touch the burner tray to ensure a more secure position. Lean the logs against the back panels. NO LOGS SHOULD LAY ACROSS OR OVER TOP OF THE BURNER PORTS ON THE SURFACE OF THE BURNER. Figure 26. Figure 26a. Ports Figure 26b. Ports Pilot Step 6. Place log 6 of LGS59 across of log 1 of LGS58, see figure 26e. Figure 26c. Figure 26d. 6 Figure 26e. Ports Ports City of Aspen Received 07/26/17 Building Department Page 31 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Installation Pilot Step 8. Place log 2 from LGS59 in front of pilot. Place log 3 from LGS59 on top of log 2. 5 4 2 3 Pilot Step 9. Place log 4 from LGS59 in front of ports just to the right of log 3 from LGS59. Place log 1 from LGS59 behind ports in the middle of the tray. See figure 26i. 1 4 Step 10. Place log 6 of LGS58 across log 4 from LGS58 and log 4 from LGS59, see figure 26j. 6 Step 11. Watch for sooting for 30 minutes. If sooting is present, adjust media and/or logs to eliminate. Step 7. Place log 5 from LGS59 in the back left corner of the burner, behind the pilot. Place Log 4 from LGS58 on top of log 5. Use stones to help stabilize log 4. See figure 26f. Figure 26f. Figure 26g. Figure 26h. Figure 26i. Figure 26j. Figure 26k. Figure 26L. Ports Ports Ports Ports Ports City of Aspen Received 07/26/17 Building Department Page 32 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation SIT Proflame 2 Electronic Ignition To Turn Off Gas To Appliance: 1. Turn off fireplace using wall switch or remote control. 2. Remove the lower Horizontal access panel. 3. Turn the incoming gas control valve to "Off". 4. Replace the lower Horizontal access panel. with American Flame Electronic IgnitionFor Your Safety - READ BEFORE LIGHTING: Lighting Instructions: phone. Follow the gas supplier's instructions. „ If you cannot reach your gas supplier, call the Fire De- partment. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water. A. This appliance is equipped with an ignition system that lights the pilot burner automatically. Do not attempt to light the pilot by hand.B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. What To Do If You Smell Gas: „ Do not try to light any appliance. „ Do not touch any electrical switch; do not use any phone in your building. „ Immediately call your gas supplier from a neighbour's 1. STOP! Read the safety information above on this label. 2. Remove the lower Horizontal access panel. 3. Turn "ON" manual "ON/OFF" switch located below the hori- zontal access panel (if available). 4. Turn Incoming gas valve to the ON" position. 5. Wait 5 minutes to clear out any gas. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 6. Turn fireplace "ON" using wall switch or remote control. 7. If the Fireplace does not light, the System will cycle through two trials, (one minute audible clicking, thirty seconds of silence, and then another one minute of audible clicking). If the system locks out due to inadequate gas flow, refer to "Troubleshooting" in instruction guide. 8. After completion of the information in the Troubleshooting section, Repeat step 5. 9. If the system will not function correctly, follow the instruc-tions "To Turn Off Gas To Appliance" and call your service technician or gas supplier. If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. WARNING WARNING/ CAUTION: Hot while in operation. Do not touch. Severe burns may result. Keep children, clothing, furniture, gasoline and other liquids having flammable vapours away. See installation and operating instructions accompanying this appliance. Typical Control Module shown Gas Valve Manifold Pressure Test Connection Pilot Adjustment Screw Hi Lo Adjustment Inlet Pressure Test Connection SW1 LED1 LED2 SW1 = Programing Button LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Power3.15A Fuse Stepper Motor Main Harness Main ON/OFF Switch SensorIgniter Operation City of Aspen Received 07/26/17 Building Department Page 33 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going be attended for any length of time. . CAUTION . WARNING Do not expose remote control to temperatures below 0°C (32°F) or above 50°C (122°F) SW1 LED1 LED2 SW1 = Programing Button LED1 = Red Diagnostic Light LED2 = Amber Programing Remote Control Light Blue Back lit LCD display On/Off Key Thermostat KeyUp/Down Arrow Key Mode Key Fans Not Used Figure 27. Figure 27a. Proflame 2 Control Module Figure 27b. Remote Control LCD Display The Proflame 2 Transmitter controls the following fireplace functions: 1. Main Burner On/Off 2. Main Burner flame modulation (6 levels). 3. Choice of standing or intermittent pilot (CPI/IPI). 4. Thermostat and Smart thermostat functions. 5. Accent light On/Off. 6. Comfort fan speed modulation (6 levels). The Proflame 2 Transmitter uses a streamline design with a simple button layout and informative LCD display, see figure 1. A Mode Key is provided to index between the features and a Thermostat Key is used to turn On/Off or index through Thermostat functions, see figure 1 & 3. Additionally, a Key Lock feature is provided, see figure 15. Remote Operation The Proflame 2 System consists of the following elements: 1. Pilot Assembly 2. Proflame Gas Valve. 3. Proflame 2 Control Module 4. Wiring Harness 5. Variable Speed comfort fan * 6. Accent Lights * 7. Proflame 2 remote control 8. Battery Pack (not applicable for power vented units) 9 Manual override switch * Not available on all fireplace models. Refer to the fireplace instruction guide for available features. City of Aspen Received 07/26/17 Building Department Page 34 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation Initializing the System for the first time 1. Set master override switch to off position. 2. Install four (4) AA batteries into the battery holder. 3. Install three (3) AAA batteries in the back of the remote control. Note the polarity of batteries and install them as indicated by the silk screen (+/-) on the holder. 4. Connect AC Power (115 volts, 60 Hz) to fireplace. Operating the System for the first time 5. Press SW1 button on the control module. The control module will beep three (3) times and an amber LED is illuminated to indicate that the IFC is ready to synchronize with a remote control within 10 sec. Push the ON button. The control module will "beep" four (4) times to indicate transmitter's command is accepted. The System is now initialized. Temperature indication Display With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Remote Control to verify that a C or F is visible to the right of the Room Temperature display. Turn On the Fireplace With the system Off, turn the master override switch to on and press the On/Off Key on the Remote Control. The Remote Control display will show some other active Icons on the screen. At the same time the Control Module will activate the fireplace. A single "beep" from the Control Module will confirm reception of the command. Turn Off the Fireplace With the system On, press the On/Off Key on the Remote Control. The Remote Control LCD display will only show the room temperature. At the same time the Control Module will turn off the fireplace. A single "beep" from the Receiver confirms reception of the command. Battery operated device. Read the battery instructions before installing them . WARNING into the system. Do not expose any battery, or its holder, or a device in which batteries are installed, to a working temperature greater than 54°C / 129°F. Figure 28c. Remote Control Battery Compartment Figure 28d. Remote Control display in Fahrenheit & Celsius. Figure 28e. Remote Control Display Please note leaving batteries installed in the backup system when not in use may cause the batteries to drain and/or corrode. NOTICE City of Aspen Received 07/26/17 Building Department Page 35 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation Remote-Flame Control When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key once the flame height will reduce by one step. You can continue this until the main burner flame turns off. You can still operate the accent lights and fans in this mode. If the main burner flame is off and you press the up arrow key once, the flame will automatically go to high. Room Thermostat (Remote Control .............. Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate the function, press the Thermostat Key, see Figure 27h. The LCD display on the remote control will change to show that the room thermostat is "On" and the set temperature is now displayed. To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter. Smart Thermostat (Remote Control .............. Operation) The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate the function, press the Thermostat Key, see Figure 27, until the word "SMART" appears to the right of the temperature bulb graphic, see Figure 27i. NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled. Figure 27f. Flame Off and Flame Level 1. Figure 27g. Flame Level 5 and Flame Level Maximum. Figure 27h. Setting Room Thermostat Figure 27i. Smart flame function City of Aspen Received 07/26/17 Building Department Page 36 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation Fan Speed Control The fireplace is equipped with optional hot air circulating fans. The speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key, see Figure 27, to index to the fan control icon, see Figure 27l. Use the Up/Down Arrow Keys to turn on, off, or adjust the fan speed. A single "beep" will confirm reception of the command. Disabling Thermostat Some jurisdictions and bedroom installations require the thermostat to be disabled. 1. Partially take out one battery, see Figure 27j. 2. Insert the battery while holding down the thermostat button. The remote screen will display 'Clr' while the button is held .... down. See Figure 27k. 3. To enable thermostat repeat steps 1-2. The remote screen ..... will display 'set' while the thermostat button is held down. Figure 27j. Figure 27k. Figure 27l. Fan Speed Control Figure 27m. Light Control Accent Light Control The fireplace may be equipped with accent lights. The auxiliary function controls the Accent Lights. To activate this function use the Mode Key, see figure 28, to index to the AUX icon, see figure 27m. Pressing the Up Arrow Key will turn the light on. Pressing the Down Arrow Key will turn the light off. A single "beep" will confirm the reception of the command. City of Aspen Received 07/26/17 Building Department Page 37 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Operation Continuous Pilot (CPI) Selection (Optional) In cold weather climates, the pilot burner can stay on continuously to prevent condensation or cold air temperatures near the fireplace glass. Note, some jurisdictions do no permit use of continuous pilot system. Check local codes or contact your Montigo dealer. With the system in "off" position press the Mode Key, see Figure 27, to index to the CPI mode icon, see Figure 27n. Pressing the Up Arrow Key will activate the Continuous Pilot Ignition mode (CPI). Pressing the Down Arrow Key will return to IPI. A single "beep" will confirm the reception of the command. NOTE: - Requires CPI/IPI jumper cable installed, see page 19. Key Lock This function will lock the keys to avoid unsupervised operation. To activate this function, press the Mode and Up Keys at the same time, see Figure 27o. To de-activate this function, press the Mode and Up Keys at the same time. Remote Control When the Remote Control batteries are low, a Battery Icon will appear on the LCD display of the Remote Control, see Figure 27p, before all battery power is lost. When the batteries are replaced this icon will disappear. Control Module When the back-up batteries are low, a "double-beep" will be emitted from the IFC when it receivers an On/Off command from the Remote Control. This is an alert for a low battery condition of the receiver and after that no more commands will be accepted. When the batteries are replaced the "beep" will be emitted from the receiver as soon as powered. Low Battery Power Detection The life span of the batteries depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. Figure 27n. Continuous Pilot / Intermittent Pilot Selection Figure 27o. Key Lock Figure 27p. Low Battery Power Detection City of Aspen Received 07/26/17 Building Department Page 38 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Maintenance General Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following: • A visual check of the entire vent system and termination, where accessible. • An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal. • An inspection of the burner, vent run, and primary air openings. • An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. • Inspection of all optional equipment; fans, thermostats, remote control lights, etc. ■ For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C. ■ For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C. ■ Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids. ■ Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. „Inspection of glass doors and screen for damage and proper installation. Do not use ammonia based or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off. NOTICE Cleaning When the fireplace is first activated, there may be some smoke and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal. ■ Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible. Film can easily be removed by removing the door, as shown on Page 23. Handle the door carefully, and clean it with non-abrasive glass cleaners. One of the most effective products is Kel Kem. ■ Silicone seals on inner door during initial firing will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed from the chamber walls using normal household products. ■ Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint. Figure 28. Pilot Adjustment on the SIT Proflame 2 gas valve. Pilot Burner Adjustment. 1. Locate Pilot Adjustment Screw. (See figure 28) 2. Adjust pilot screw to provide properly sized flame as shown. 3. After installing or servicing, leak test with a soap solution with main burner on. Coat pipe and tubing joints, gasket etc. with soap solution. Bubbles indicate leaks. Tighten any areas where the bubbles appear until the bubbling stops completely. Inlet Pressure Test Connection Pilot Adjustment Screw Manifold Pressure Test Connection Maintenance City of Aspen Received 07/26/17 Building Department Page 39 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Maintenance Figure 29. Remove the up-lighting glass from the burner tray. The P52DF* light bulbs can be replaced in a few simple steps. Follow the directions for removing the door on page 23. Once the door has successfully been removed, proceed with figures 29 - 29b. Figure 29a. Wear gloves when handling light bulbs. To remove a light bulb, pull connecting wire away from bulb and pull light bulb up. Replace with new light bulb. Figure 29b. Rotate newly replaced bulbs in a full circle. Place glass cover back in the burner tray. SIT Proflame 2: The following is a troubleshooting chart of possible problems: If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. PROBLEM SOLUTION Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch (typically located below the valve cover) and turn ON 2. Ensure main power is ON or new batteries are installed in the remote control and backup battery pack (if available). 3. Check the 3.15A fuse in the control box and replace if necessary Pilot Igniter sparking, but Pilot burner will not light 1. Verify the Inlet and Manifold Gas Pressure are within acceptable limits 2. Check all connections to gas valve 3. Check connection to stepper motor (if available) Pilot lights , but Main burner will not Light 1. Check and verify all wiring connections as per the wiring diagram. 2 . Verify the inlet and Manifold Pressure are within acceptable limits Pilot lights , but Main burner will not Light and igniter continues to spark 1. Check the Pilot Flame Sensor Rod and clean with steel wool or similar. 2 . Check the Pilot hood and clean with steel wool if dirty. 3. Adjust pilot flame using the pilot adjustment screw if the pilot flame is too long or too short (Flame should fully engulf the sensor rod and must be stable). 4. Check and make sure the ground wire from the pilot is connected to the fireplace body. Fans not working 1. Ensure main power is ON (fireplace may be operating on back up batteries). 2. Check the 3.15A fuse in the control box and replace if necessary One or more light bulbs are not working - Contact the local dealer for repairs or service Replacing Light Bulbs Troubleshooting: City of Aspen Received 07/26/17 Building Department Page 40 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Maintenance If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. Replacement Parts: Replacement Parts List - Proflame 1 P52DF* NG Gas Valve with Stepper Motor RGC3033 LP Gas Valve with Stepper Motor RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Igniter Probe Assembly RGC3075 Flame Sensor Rod Assembly RGC3076 Burner Contact Dealer Pilot Tubing - 18"RPTA03 Control Module RGC3035 Wiring Harness RGC3041 DC Adapter RGC3043 Tungsten Halogen Lamp REC1319 Door Assembly RDTP52 Replacement Screen RSCP52 Designer Speckled Stones RR350SS Driftwood Log Set LGSPseries Replacement Parts List - SIT IPI Proflame 2 P52DF NG Gas Valve (with stepper motor)RGC3033 LP Gas Valve (with stepper motor)RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDTP52 Control Module RGC3095 Proflame Transmitter RGC3063 Tungsten Halogen Lamp REC1319 Replacement Screen RSCP52 Designer Speckled Stones RR350SS Driftwood Log Set LGSPseries City of Aspen Received 07/26/17 Building Department Page 41 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Appendix Appendix A: Venting Terminations Location Canada*USA** A clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches B clearance to top of doors or operable windows 12 inches 12 inches C clearance to sides or bottom of door or operable windows 12 inches 9 inches D clearance to permanently closed window when installed with approved glass penetration termination 0 0 E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline of termination 22 inches 22 inches G clearance to unventilated soffit 30 inches to combustibles16 inches to non-combustibles 30 inches to combustibles16 inches to non-combustibles H clearance to outside corner 9 inches 9 inches I clearance to inside corner 12 inches 12 inches J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum vertical distance of 15ft 3 feet 3 feet K clearance to service regulator vent outlet 3 feet 3 feet L clearance to non mechanical air supply inlet to the building or combustion air inlet to other appliance for appliance <= 100.000 BTU/H (30 KW) 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda, porch, deck, or balcony 22 inches to combustibles16 inches to non-combustibles 22 inches to combustibles16 inches to non-combustibles Q clearance above roof 2 feet 2 feet R clearance to adjacent walls and neighboring buildings 2 feet 18 inches S clearance from corner in recessed location 12 inches 12 inches T Maximum depth of recessed location 4 feet 4 feet U Maximum width for back wall of recessed location 2 feet 2 feet V Horizontal clearance between two terminations that are level 0 0 W Horizontal clearance (centre to centre) between two terminations that are not level 18 inches 18 inches Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling.Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor Note 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary. * Based on CGA B149.1 Natural Gas and Propane installation code. Local codes may vary, please check with local regulatory agency. ** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency. City of Aspen Received 07/26/17 Building Department Page 42 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Appendix Appendix B: Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo fireplace, there is a ten-year warranty on the firebox and its components, a five-year warranty on the main burner and pilot burner, and a one-year warranty on the gas control valve, fibre logs and Power Vent Module. The Glass, plated / painted finishes, and refractory lining are exempt from the warranty. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated (see The Companies right of investigation outlined below). The Companies will, at its option, replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its option, refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials, components, or construction which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the Gas Appliance, will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you. Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid, The Companies must be notified of the claimed defect in writing or by telephone, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description of the defect. Other Rights This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to - Canadian Heating Products Inc. and/or Montigo Del Ray Corp. Canadian Heating Products Inc. and/or Montigo DelRay Corp. reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.City of Aspen Received 07/26/17 Building Department Page 43 P52DF* Indoor Gas Fireplace XG0196 - 160509.4 Appendix Appendix C: State of MassachusettsAmendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 City of Aspen Received 07/26/17 Building Department XG0196 - 160509.4 P52DF Single Sided Gas Fireplace City of Aspen Received 07/26/17 Building Department