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HomeMy WebLinkAboutFile Documents.993 Moore Dr.0192.2019 (37).ARBKG:\city\building_dept\Aspen 2004 Checklists\fireplace registration .doc over City of Aspen and Pitkin County FIREPLACE & WOODSTOVE REGISTRATION *Required—Contact Assessors offices at 920-5160 Registration will not be accepted without a Parcel Id number List all devices in your home (2 are allowed per building, except for gas appliances) Note: If the number, type and location on this registration form do not match what is show on your plans or what is actually installed, your permit or Certificate of Occupancy will be denied. Type of Building (circle one): Reside ntial Other Type of device Room Existing New Make & Model Wood burning fireplace (select one) ?Site-built masonry ?Factory built insert: model number: _____________________ Gas log fireplace (select one) ?Site-built masonry ?Factory built insert: model number: _____________________ Certified woodstove Gas fireplace appliance (attach spec sheet) If any devices are being removed, please describe here, i.e. “old woodstove removed from living room” · __________________________________________________________________________________ · __________________________________________________________________________________ · __________________________________________________________________________________ _______________________________________________________ ____________________________ Signature of applicant Date *Parcel Id number:____ ____ ____ ____ -- ____ ____ ____ -- ____ ____ -- ____ ____ ____ Street Address:_________________________________________________________________________ Owners Name:_________________________________________________________________________ G:\city\building_dept\Aspen 2004 Checklists\fireplace registration .doc over ASPEN/PITKIN COUNTY FIREPLACE AND WOODSTOVE REGULATIONS In order to keep our air as clean as possible, the elected officials of Aspen and Pitkin County have passed ordinances to regulate the number of fireplaces and woodstoves that can be installed in any building. Building permit applicants must file a fireplace/woodstove registration with the City of Aspen Building Department or the Pitkin County Building Department before the building permit is issued. Pitkin County is separated into 2 areas. One is the non attainment area, which includes the City of Aspen and the Metropolitan areas of the county, i.e. Mountain Valley, Red Mountain, Difficult Ca mpground, T Lazy 7 Ranch, and part of Starwood. The other is the attainment area which includes the less densely populated parts of the county, i.e. Brush Creek Village, Holland Hills and Old Snowmass. Decorative gas appliance: A device utilizing natural gas as a fuel gas designed to appear as a real fireplace with a 4 to 5 inch Class B vent or direct vent, fixed glass door and a firebox no deeper than 24 inches. Certified Woodstove: Colorado Phase III certified woodstove or a Phase II EPA certified woodstove. Gas log fireplace: Meet all codes for burning wood but are used with gas logs. They are not allowed in bedrooms. Aspen and Metropolitan Areas of Pitkin County in the non attainment area New buildings in the non attainment area may have either 2 gas log fireplace or 2 certified woodstoves or 1 each. They may also have an unlimited number of decorative gas appliances. Wood burning fireplaces cannot be installed, nor may coal be used as fuel. Remodeling or an addition to an existing home in the non attainment area · If the building has 2 or more fireplaces, gas log fireplaces or woodstoves, they only devices you can add are decorative gas appliances. · If the building has 1 fireplace, gas log fireplace or woodstove, you may add 1 gas log fireplace and an unlimited number of decorative gas appliances. · If a building has more than 2 fireplaces, gas log fireplaces; if one is affected by the remodel it must be removed. · If a building has only 1 or 2 fireplaces, woodstoves or gas log fireplaces, please keep in mind: o If you alter the firebox of a fireplace, it must be converted to gas logs or removed. o If a woodstove is moved, it must be removed or replaced with a department certified woodstove. Attainment Area in Pitkin County New residential buildings in this area may have one wood burning fireplace and one gas log or certified woodstove. If there is no fireplace, you may have either 2 gas log fireplaces or 2 certified woodstoves or 1 each. Buildings may also have an unlimited number of decorative gas appliances. Remodeling or an addition to an existing building in the attainment areas · If the building has 2 or more fireplaces or woodstoves, the only devices you can add are decorative gas appliances. · If you have 1 fireplace or woodstove, you may add 1 gas log or certified woodstove and an unlimited number of decorative gas appliances · If a building has more than 2 fireplaces or woodstoves: if one is affected by a remodel, it must be removed · If a building has on 1 or 2 fireplaces, woodstoves or gas log appliances, please keep in mind: o If a woodstove is moved, it must be removed or replaced with a department certified device. o If you alter the firebox of a fireplace, and already have another fireplace, it must be converted to gas log Non residential buildings (which include commercial buildings, restaurants, lodges, public buildings, and hotels) in the attainment area of Pitkin County are allowed to have gas appliances. Much more than just great looks, we’ve maximized the entire fire experience. • • • • • • • • Designed and Constructed With You In MindDesigned and Constructed With You In Mind  TBaySafe-T-Touch (GL)AINSIDE GLASSTO INSIDE GLASS 2X 1/2 [13]ACCESS PANELFRONT AND REAR5/8[16] 3[76] 3[76] 15[381] 6 21/32[169] BDINSIDE WALLTO INSIDE GLASSC 2X 1/2 [13] 1 7/8 [48] 2X 5/8 [16] ACCESS PANEL FLUEB-VENT* F12[305] G* * E IHINTAKE 6 1/8[156] 12 [305] COLLAR 1 7/8 [48] SPECIFICATIONSDIMENSIONSMINIMUM FRAMING DIMENSIONSModel # BTU’S B-VENT OA REG PVIN-LINE PVA B C D E F G H I WIDTH HEIGHT DEPTH4-BY-2-GL 60,000 8” 10” RSO12 RSIF16048 25/32[1,239]24[610]24[610]18-9/16[471]53-3/4[1,365]26-7/8[683]24[610]42[1,067]50[1,270]52 3/4[1,340]56[1,422]25[635]5-BY-2-GL 80,000 8” 10” RSO12 RSIF16060 25/32[1,544]24[610]24[610]18-9/16[471]65-3/4[1,670]32-7/8[835]24[610]42[1,067]50[1,270]64-3/4[1,645]56[1,422]25[635]6-BY-2-GL 100,000 10” 10” RSO14 RSIF18072 25/32[1,849]24[610]24[610]18-9/16[471]77-3/4[1,975]38-7/8[987]24[610]42[1,067]50[1,270]76-3/4[1,949]56[1,422]25[635]7-BY-2-GL 120,000 10” 10” RSO14 RSIF18084 25/32[2,153]24[610]24[610]18-9/16[471]89-3/4[2,280]44-7/8[1,140]24[610]42[1,067]50[1,270]88-3/4[2,254]56[1,422]25[635]4-BY-3-GL 60,000 8” 10” RSO12 RSIF16048 25/32[1,239]36[914]36[914]18-9/16[471]53-3/4[1,365]26-7/8[683]24[610]54[1,372]62[1,575]52 3/4[1,340]68[1,727]25[635]5-BY-3-GL 80,000 8” 10” RSO12 RSIF16060 25/32[1,544]36[914]36[914]18-9/16[471]65-3/4[1,670]32-7/8[835]24[610]54[1,372]62[1,575]64-3/4[1,645]68[1,727]25[635]6-BY-3-GL 100,000 10” 10” RSO14 RSIF18072 25/32[1,849]36[914]36[914]18-9/16[471]77-3/4[1,975]38-7/8[987]24[610]54[1,372]62[1,575]76-3/4[1,949]68[1,727]25[635]7-BY-3-GL 120,000 10” 10” RSO14 RSIF18084 25/32[2,153]36[914]36[914]18-9/16[471]89-3/4[2,280]44-7/8[1,140]24[610]54[1,372]62[1,575]88-3/4[2,254]68[1,727]25[635]If using an in-line powervent, use a -IN after the model number at time of order.No combustible material within 6” of the top of the fireplace. No combustible material within 1” of the sides and back of the fireplace.Combustible material shall not be placed directly on the face of the fireplace, top and sides. May be covered with a non-combustible. Combustible material allowed on the face of the fireplace below the bottom viewing edge only. IMPORTANT: FRAMING DIMENSIONS ASSUMING 1/2” DRYWALL AND NON-COMBUSTIBLE BOARD USED.Dimensions are in inches and [millimeters]. Air intake collar may be rotated to vent off the side, or from the bottom of the fireplace.All local building codes must by followed.Use UL approved B-Vent pipe and follow all manufacturer installation guidelines. Vent run approved up to 100’ with quantity of 11, 90 degree elbows. 1” clearance to B-Vent must be maintained. Flat covers will cover the component access. Gas and electric inlets are located behind this panel. There is access from the inside of fireplace as well. Refer to complete installation manual PRIOR to installation to verify measurement and clearance requirements.4-BY-2-GL ShownAllowable Finishing Dimension. Do Not Overlap Glass.6”[152]Non-combustible facing material (1/2” [13] min) must be used between the viewing opening and 6” [152] above the top of the unit. Combustible material may cover this.A combustible mantel may be placed at the top of theglass viewing area.A combustible hearth extensionmay be placed at the bottom ofthe glass viewing area.NOTE: 7KHKRRGVKDOOEHVXSSRUWHGDWVSHFL¿F locations using .250-20 UNC threaded rods.See installation instructions for quantity and placement. Temporary supports are provided for installation. Standard Features :Safe-T-Touch Glass - Power Exhaust Vent - LED Media Bed Lighting - Wall Switch - Insulated Firebox - Mechanical Intake Damper - Glacier Ice Glass MediaOptions:Additional Glass Media Choices - Mirrored Walls - Driftwood Log SetSee installation manual for additional clearances. &XVWRP)LUHSODFH3URJUDP &ROLQHDU'LUHFW9HQW*DV)LUHSODFHV *$/$;<6(5,(6%$< ,QVWDOODWLRQDQG2SHUDWLQJ0DQXDO 1* /3 ,QVWDOOHU /HDYHWKLVPDQXDOZLWKWKHDSSOLDQFH &RQVXPHU 5HWDLQWKLVPDQXDOIRUIXWXUHUHIHUHQFH ² 'RQRWVWRUHRUXVHJDVROLQHRURWKHUÀDPPDEOHYDSRUVDQGOLTXLGVLQWKHYLFLQLW\RIWKLVRUDQ\RWKHU DSSOLDQFH ²:+$772'2,)<2860(//*$6  ‡ 'RQRWWU\WROLJKWDQ\DSSOLDQFH  ‡ 'RQRWWRXFKDQ\HOHFWULFDOVZLWFKGRQRWXVHDQ\SKRQHLQ\RXUEXLOGLQJ  ‡ ,PPHGLDWHO\FDOO\RXUJDVVXSSOLHUIURPDQHLJKERU¶VSKRQH)ROORZWKHJDVVXSSOLHU¶VLQVWUXFWLRQV  ‡ ,I\RXFDQQRWUHDFK\RXUJDVVXSSOLHUFDOOWKH¿UHGHSDUWPHQW ² ,QVWDOODWLRQDQGVHUYLFHPXVWEHSHUIRUPHGE\DTXDOL¿HGLQVWDOOHUVHUYLFHDJHQF\RUWKHJDVVXSSOLHU 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FRQVHTXHQFHVWKDWPD\RFFXULILJQRUHGRURIKDQGOLQJWKHSURGXFWVLQDSSURSULDWHO\ 7KLVLQGLFDWHVDGGLWLRQDOLQVWUXFWLRQVWKDW\RXVKRXOGFRQVLGHU GXULQJWKHLQVWDOODWLRQ 7KLVLQGLFDWHVVRPHWKLQJWKDW\RXPXVWQHYHUGR 7KLVGHVLJQDWHVDGDQJHURIULVNRI¿UHRUGDPDJHWRSURSHUW\ 7KLVLQGLFDWHVGDQJHURIVHULRXVERGLO\LQMXU\RUSURSHUW\ GDPDJHLIJODVVLVKDQGOHGZKLOHVWLOOKRW &$87,21 7KLVLQGLFDWHVGDQJHURIVHULRXVERGLO\LQMXU\RUSURSHUW\ GDPDJH 7KLVLQGLFDWHVQRWHVWKDWPD\LQFOXGHUHYLHZLQJZDUQLQJVRQRWKHUSDJHVWKURXJKRXWWKHPDQXDO 7KLV¿UHSODFHFRPSOLHVZLWK$16,=Dā&6$D³9(17('*$6),5(3/$&(´ ,QVWDOODWLRQPXVWFRQIRUPZLWKORFDOEXLOGLQJFRGHVRULQWKHDEVHQFHRIORFDOEXLOGLQJFRGHV ZLWKWKH1DWLRQDO)XHO*DV&RGH$16,=1)3$&XUUHQW(GLWLRQRUWKH1DWXUDORU3URSDQH,QVWDOODWLRQ&RGH&6$% 3DJH,16B*$/$;<6(5,(6B%<5(9% &86720),5(3/$&(63(&,),&$7,216 $%$<',0(16,216 A INSIDE GLASS TO INSIDE GLASS 2X 1/2 [13] ACCESS PANEL FRONT AND REAR5/8 [16] 3 [76] 3 [76] 15 [381] 6 21/32 [169] B FLUE B-VENT F 12 [305] G E J KK 24" 12" F FLUE B-VENT E J L K L K D INSIDE WALL TO INSIDE GLASS C 2X 1/2 [13] 1 7/8 [48] 2X 5/8 [16] ACCESS PANEL I H INTAKE 6 1/8 [156] 12 [305] COLLAR 1 7/8 [48] J & K The hood shall be supported at speci¿ c locations using .250-20 UNC threaded rods. You will ¿ nd the dimensions for J & K on Page 8. 4' 5' J, K & L The hood shall be supported at speci¿ c locations using .250-20 UNC threaded rods. You will ¿ nd the dimensions for J, K & L on Page 8. 6' 7' SPECIFICATIONS DIMENSIONS Model # B-VENT OA A B C D E F G H I 4-BY-2-GL 8” 10” 48 25/32 [1,239] 24 [610] 24 [610] 18-9/16 [471] 53-3/4 [1,365] 26-7/8 [683] 24 [610] 42 [1,067] 50 [1,270] 5-BY-2-GL 8” 10” 60 25/32 [1,544] 24 [610] 24 [610] 18-9/16 [471] 65-3/4 [1,670] 32-7/8 [835] 24 [610] 42 [1,067] 50 [1,270] 6-BY-2-GL 10” 10” 72 25/32 [1,849] 24 [610] 24 [610] 18-9/16 [471] 77-3/4 [1,975] 38-7/8 [987] 24 [610] 42 [1,067] 50 [1,270] 7-BY-2-GL 10” 10” 84 25/32 [2,153] 24 [610] 24 [610] 18-9/16 [471] 89-3/4 [2,280] 44-7/8 [1,140] 24 [610] 42 [1,067] 50 [1,270] 4-BY-3-GL 8” 10” 48 25/32 [1,239] 36 [914] 36 [914] 18-9/16 [471] 53-3/4 [1,365] 26-7/8 [683] 24 [610] 54 [1,372] 62 [1,575] 5-BY-3-GL 8” 10” 60 25/32 [1,544] 36 [914] 36 [914] 18-9/16 [471] 65-3/4 [1,670] 32-7/8 [835] 24 [610] 54 [1,372] 62 [1,575] 6-BY-3-GL 10” 10” 72 25/32 [1,849] 36 [914] 36 [914] 18-9/16 [471] 77-3/4 [1,975] 38-7/8 [987] 24 [610] 54 [1,372] 62 [1,575] 7-BY-3-GL 10” 10” 84 25/32 [2,153] 36 [914] 36 [914] 18-9/16 [471] 89-3/4 [2,280] 44-7/8 [1,140] 24 [610] 54 [1,372] 62 [1,575] )LJXUH$ ,16B*$/$;<6(5,(6B%<5(9%3DJH &86720),5(3/$&(63(&,),&$7,216 %&/($5$1&(6 )URPXQLWOHIW ULJKWVLGHV  PP 7RÀRRULQJXQGHU¿UHSODFH   8QLWWRSWRFHLOLQJ  FP 8QLWVLGHWRDGMDFHQWVLGHZDOO  PP NO COMBUSTIBLE MATERIAL WITHIN 1” [25] TO BACK OF FIREPLACE NO COMBUSTIBLE MATERIAL WITHIN 6” [152] OF THE TOP OF THE FIREPLACE NO COMBUSTIBLE MATERIAL WITHIN 1” [25] OF B-VENT FLUE OTHER CLEARANCES: DO NOT PLACE ON CARPET, VINYL OR SOFT SURFACES. A COMBUSTIBLE MANTEL MAY BE PLACED AT THE TOP OF THE GLASS VIEWING AREA. DO NOT OVERLAP GLASS. A COMBUSTIBLE HEARTH EXTENSION MAY BE USED AT THE BOTTOM OF GLASS VIEWING. DO NOT OVERLAP GLASS. COMBUSTIBLE FRAMING AND FINISHING MATERIAL ALLOWED ON THE FACE OF THE FIREPLACE BELOW THE BOTTOM VIEWING EDGE ONLY. 1” [25] 6” [152] )LJXUH% :$51,1*121&20%867,%/(=21(86(21/<121&20%867,%/(0$7(5,$/,17+,6$5($)25(17,5(:,'7+2) ),5(3/$&('212786(:22'6+((752&.(7&,17+,6=21( 127(27+(5&/($5$1&(6$33/<$//&/($5$1&(60867%(0$,17$,1(' 5()(5723$*()25025(,1)250$7,21 SPECIFICATIONS MODEL # DESCRIPTION B-VENT OA REG PV IN-LINE PV BTU'S NG ORIFICE LP ORIFICE 4-BY-2-GL 4X2 BAY 8” 10” RSO12 RSIF160 60,000 (3X) #43 (3X) #55 5-BY-2-GL 5X2 BAY 8” 10” RSO12 RSIF160 80,000 (4X) #43 (4X) #55 6-BY-2-GL 6X2 BAY 10” 10” RSO14 RSIF180 100,000 (5X) #43 (5X) #55 7-BY-2-GL 7X2 BAY 10” 10” RSO14 RSIF180 120,000 (6X) #43 (6X) #55 4-BY-3-GL 4X3 BAY 8” 10” RSO12 RSIF160 60,000 (3X) #43 (3X) #55 5-BY-3-GL 5X3 BAY 8” 10” RSO12 RSIF160 80,000 (4X) #43 (4X) #55 6-BY-3-GL 6X3 BAY 10” 10” RSO14 RSIF180 100,000 (5X) #43 (5X) #55 7-BY-3-GL 7X3 BAY 10” 10” RSO14 RSIF180 120,000 (6X) #43 (6X) #55 3DJH,16B*$/$;<6(5,(6B%<5(9% &86720),5(3/$&(63(&,),&$7,216 &,167$//$7,2129(59,(:  )UDPHDQRSHQLQJIRU¿UHSODFHDOORZLQJIRUYHQWLQVWDOODWLRQ  ,IPDVRQU\ RSWLRQDO ZLOOEHXVHGSUHSDUHIRXQGDWLRQIRUWKHPDVRQU\ORDG$OLQWHOLVUHTXLUHGWRVXSSRUWWKHDGGHGZHLJKWDERYHWKH¿UHSODFH  ,QVWDOOKHDUWKLIGHVLUHG  ,QVHUW¿UHSODFHLQWRIUDPLQJ  'RXEOHFKHFNFOHDUDQFHVWRFRPEXVWLEOHV  &RPSOHWHJDVOLQHLQVWDOODWLRQ  &RPSOHWHHOHFWULFDOKRRNXS  &RPSOHWHYHQWLQJLQVWDOODWLRQ  ,QVWDOOIDFLQJPDWHULDOPDQWHORUFDELQHWU\  ,QVWDOOORJVRUJODVVDQGHPEHUPDWHULDORUPHGLD  9HULI\SURSHURSHUDWLRQRI¿UHSODFHDQGDOOFRPSRQHQWV '3/$&(0(17&/($5$1&(5(48,5(0(176 ‡ 7KLV¿UHSODFHPXVWEHLQVWDOOHGRQDOHYHOVXUIDFHFDSDEOHRIVXSSRUWLQJWKH¿UHSODFHDQGYHQWLQJ ‡ )LUHSODFHPXVWEHSODFHGGLUHFWO\RQZRRGRUQRQFRPEXVWLEOHVXUIDFH QRWOLQROHXPRUFDUSHW H[WHQGLQJHQWLUHGHSWKDQGZLGWKRI¿UHSODFH ‡ 'XHWRKLJKVXUIDFHWHPSHUDWXUHV¿UHSODFHVKRXOGEHORFDWHGRXWRIWUDႈFDQGDZD\IURPIXUQLWXUHDQGGUDSHULHV ‡ 7KLV¿UHSODFHPD\EHLQVWDOOHGLQDEHGURRP ‡ 3OHDVHEHDZDUHRIWKHDPRXQWRIKHDWWKLV¿UHSODFHZLOOSURGXFHZKHQGHWHUPLQLQJDORFDWLRQ 127(7KHTXDOL¿HGLQVWDOOHUVKRXOGIROORZWKHSURFHGXUHEHVWVXLWHGIRUWKHLQVWDOODWLRQ ,16B*$/$;<6(5,(6B%<5(9%3DJH 35(3$5(7+(),5(3/$&( &$87,21),5(3/$&(,6127/2$'%($5,1* 127(27+(5&/($5$1&(6$33/<$//&/($5$1&(60867%(0$,17$,1(' $67$1'2)),167$//$7,21 67(3 /RFDWHWKHVWDQGRႇVRQWRSRIWKH¿UHSODFH 6WDQGRႇV 67(3 5HPRYHWKHVFUHZVIROGXSDQGUHSODFHVFUHZVIRUHDFKVWDQGRႇ )LJXUH$ )LJXUH$ 3DJH,16B*$/$;<6(5,(6B%<5(9% 35(3$5(7+(),5(3/$&( %1$,/,1*7$%6 127(1DLOLQJWDEVDUHIRXQGLQWKHSODVWLFLQVWDOODWLRLQPDQXDOEDJZLWKHDFK¿UHSODFH 1DLOLQJWDEV PRXQWKHUHIRU VLQJOHVLGHG VHHWKURXJK DQGSLHU ¿UHSODFHV 67(3 5HPRYHWZRVFUHZV 3ODFHQDLOLQJWDEVDQGUHSODFHWKHWZRVFUHZV 67(3 )ROGRXWVPDOOWDEVWRIRUPVWDQGRႇV 67(3 %HQGRYHUQDLOLQJWDEVDQGVHFXUHWRZDOOVWXG )LJXUH%)LJXUH% )LJXUH%)LJXUH% ,16B*$/$;<6(5,(6B%<5(9%3DJH %$< ,03257$17)5$0,1*127(6 )5$0,1*6+28/'%(%8,/7$)7(57+(),5(3/$&(,6,167$//('25(;75$&/($5$1&(0867 %(3/$11(')25$77+(,17$.(&2//$5 )5$0,1*',0(16,216$6680,1*´>@'5<:$//$1'121&20%867,%/(%2$5'86(' 7+(6(',0(16,2165(35(6(177+()5$0,1*',0(16,216)25&20%867,%/(0$7(5,$/ 121&20%867,%/()5$0,1*$1'),1,6+,1*0$7(5,$/60$<%(86(':,7+,17+(6(',0(16,216 5,*+7837+(81,7 12&20%867,%/(0$7(5,$/:,7+,1>@2)7+(7232)7+(),5(3/$&( 12&20%867,%/(0$7(5,$/:,7+,1>@2)7+(6,'(6$1'%$&.2)7+(),5(3/$&( &20%867,%/(0$7(5,$/6+$//127%(3/$&('',5(&7/<217+()$&(2)7+(),5(3/$&(723 $1'6,'(6 67((/685)$&(0$<%(&29(5(':,7+121&20%867,%/(),1,6+,1*0$7(5,$/ &/($5$1&(727+(%9(170867%(0$,17$,1(' )5$0,1* FLUE B-VENT J J K K FLUE B-VENT J L K J L K 6” A C B NOTE: Make sure fireplace is square in both directions prior to finishing it, or the glass will not fit properly. The hood shall be supported at speci¿ c locations using .250-20 UNC threaded rods. More top view dimensions found on Page 5. MODEL QTY J K 4' 1 5" 8 7/8" 5' 1 5" 11 7/8" The hood shall be supported at speci¿ c locations using .250-20 UNC threaded rods. More top view dimensions found on Page 5. MODEL QTY J K L 6' 2 5" 6 7/8" 26 7/8" 7' 2 5" 6 7/8" 32 7/8" BAY Model # WIDTH HEIGHT DEPTH 4-BY-2-GL 52 3/4 [1,340] 56 [1,422] 25 [635] 5-BY-2-GL 64-3/4 [1,645] 56 [1,422] 25 [635] 6-BY-2-GL 76-3/4 [1,949] 56 [1,422] 25 [635] 7-BY-2-GL 88-3/4 [2,254] 56 [1,422] 25 [635] 4-BY-3-GL 52 3/4 [1,340] 68 [1,727] 25 [635] 5-BY-3-GL 64-3/4 [1,645] 68 [1,727] 25 [635] 6-BY-3-GL 76-3/4 [1,949] 68 [1,727] 25 [635] 7-BY-3-GL 88-3/4 [2,254] 68 [1,727] 25 [635] 127( 7+(),5(3/$&( ,6127 /2$'%($5,1* )LJXUH 3DJH,16B*$/$;<6(5,(6B%<5(9% 0$17(/5(48,5(0(176 121&20%867,%/(=21( 1/2” [13mm] MIN NON-COMBUSTIBLE FACING MATERIAL MUST BE USED BETWEEN THE TOP OF THE FIREPLACE AND 6“ ABOVE. COMBUSTIBLE MATERIAL MAY COVER THIS.6” [152 mm] MINIMUM GLASS VIEWING AREA BOTTOM 3” TRIM TOP 3” TRIM 1/2” [13mm] MIN NON-COMBUSTIBLE FACING MATERIAL COMBUSTIBLE MANTEL COMBUSTIBLE HEARTH APPLIES TO BOTH SIDES AND ENDS IF USING A MULTI-SIDED FIREPLACE COMBUSTIBLE FACING MATERIAL TOP OF FIREBOX GALAXY SAFE-T-TOUCH SINGLE SIDED: RIGHT SIDE VIEW)LJXUH )5$0,1* 127()UDPLQJGLPHQVLRQVVKRXOGDOORZIRUZDOOFRYHULQJWKLFNQHVVDQG¿UHSODFHIDFLQJPDWHULDOV:KHQXVLQJDKHDUWK DGMXVWURXJKRSHQLQJVL]HDVQHFHVVDU\WRPDLQWDLQDWOHDVWPLQLPXPFOHDUDQFHUHTXLUHPHQWV ,IPDVRQU\LVWREHXVHG RSWLRQDO SUHSDUHWKHQHFHVVDU\IRXQGDWLRQIRUWKHPDVRQU\ORDG:KHQPDVRQU\FRQVWUXFWLRQLVEHLQJXVHGDOLQWHOPXVWEH XVHGRYHUWRSRI¿UHSODFHWRVXSSRUWWKHDGGHGZHLJKW%XLOGKHDUWKWRGHVLUHGVL]HDQGKHLJKW,IDKHDUWKH[WHQVLRQLVGHVLUHGFRPEXVWLEOHPDWHULDO PD\EHXVHG &$87,21,QVWDOO¿UHSODFHRQPHWDOFRQFUHWHRUKDUGZRRGVXUIDFHH[WHQGLQJWKHIXOOZLGWKDQGGHSWKRI¿UHSODFH &$87,219HQWFDSORFDWLRQPXVWEHLQFRPSOLDQFHZLWKJXLGHOLQHVRQSDJHVRIWKLVPDQXDO ,16B*$/$;<6(5,(6B%<5(9%3DJH */$66)5$0($66(0%/< 6$)(7728&+81,76 Upper Groove Quality Suction Cup Lower Groove $*/$66)5$0($66(0%/<,'(17,),&$7,21 )LJXUH$ REFER TO THE REPLACEMENT PARTS IN THE ADDENDUM FOR EXACT GLASS SIZES APPLICABLE TO YOUR FIREPLACE. %*/$663$1(/6,=(6 &$87,217235(9(17*/$66)5$0($66(0%/<)520)$//,1*)520),5(3/$&($1'%(&20,1*'$0$*(' )2//2:7+(,16758&7,216(;$&7/<:+(15(029,1*$1',167$//,1**/$66)5$0($66(0%/< 6723'212723(5$7(7+,6),5(3/$&(:,7+7+(*/$665(029('&5$&.('25%52.(15(3/$&(0(172) */$66$66(0%/<6+28/'%('21(%<$/,&(16('2548$/,),('6(59,&(3(5621 :$51,1*'21275(029(*/$66$66(0%/<:+(1+27 127(*/$665(029$/$1',167$//$7,210867%(3(5)250(':,7+7:23(23/( 127(*ODVVPXVWEHUHPRYHGXVLQJTXDOLW\VXFWLRQFXSV '2127DWWHPSWWRUHPRYHWKHJODVVZLWKRXWXVLQJSURSHUVXFWLRQFXSV 3DJH,16B*$/$;<6(5,(6B%<5(9% &5(029(*/$66)5$0($66(0%/< ',167$//*/$66)5$0($66(0%/<  $SSO\WKHVXFWLRQFXSVWRWKHRXWHUJODVVSDQHOIROORZLQJWKHLQVWUXFWLRQVLQFOXGHGZLWKWKHVXFWLRQFXSV  *HQWO\OLIWWKHJODVVXQWLOWKHERWWRPHGJHLVFOHDURIWKHJURRYHLWVLWVLQ  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&$87,21&RQVXOWWKHORFDODQGQDWLRQDOLQVWDOODWLRQFRGHVWRDVVXUHDGHTXDWHFRPEXVWLRQDQGYHQWLODWLRQDLULVDYDLODEOH 127()ODPHKHLJKWDQGDSSHDUDQFHZLOOYDU\GHSHQGLQJXSRQYHQWLQJFRQ¿JXUDWLRQDQGW\SHRIIXHOXVHG9HQWLQJ UHTXLUHPHQWVDSSO\WRERWK1DWXUDODQG/3JDV 67230$,17$,1$//&/($5$1&(6$667$7(',17+,6,167$//$7,210$18$/ 127($OOMRLQWVPXVWEHVHDOHG+LJK7HPS5796LOLFRQHDQGRUIRLOWDS0867EHXVHGRQHDFKMRLQW)DLOXUHWRGRVRPD\ FDXVHODFNRIYDFXXPDQGPD\QRWWULJJHUWKHYDFXXPVZLWFK SPECIFICATIONS MODEL # DESCRIPTION B-VENT OA REG PV IN-LINE PV VOLTS AMPS HP 4-BY-2-GL 4X2 BAY 8” 10” RSO12 RSIF160 120 5.8 .35 5-BY-2-GL 5X2 BAY 8” 10” RSO12 RSIF160 120 5.8 .35 6-BY-2-GL 6X2 BAY 10” 10” RSO14 RSIF180 120 5.8 .35 7-BY-2-GL 7X2 BAY 10” 10” RSO14 RSIF180 120 5.8 .35 4-BY-3-GL 4X3 BAY 8” 10” RSO12 RSIF160 120 5.8 .35 5-BY-3-GL 5X3 BAY 8” 10” RSO12 RSIF160 120 5.8 .35 6-BY-3-GL 6X3 BAY 10” 10” RSO14 RSIF180 120 5.8 .35 7-BY-3-GL 7X3 BAY 10” 10” RSO14 RSIF180 120 5.8 .35 ,16B*$/$;<6(5,(6B%<5(9%3DJH '9(57,&$/7(50,1$7,216 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MIN (610MM) 24” MIN* (610MM) * = 24” TO A COMBUSTIBLE SIDE WALL 12” TO A NON-COMBUSTIBLE SIDE WALL IMPORTANT: ALL DIMENSIONS ARE FROM THE EDGE OF THE CAP )LJXUH) 9(17,1* 3DJH,16B*$/$;<6(5,(6B%<5(9% *522)7(50,1$7,21&$3,167$//$7,21:,7+$1':,7+287'$03(5 9(17,1* POWERVENT MOUNTING BRACKETS OR DRILL MOUNTING HOLES TO MATCH BASE INSULATION PAD STEEL CHIMNEY ADAPTER POWERVENT MOUNTING BRACKETS OR DRILL MOUNTING HOLES TO MATCH BASE INSULATION PAD MECHANICAL FLUE DAMPER 5RRI7HUPLQDWLRQ:LWKRXW'DPSHU 5RRI7HUPLQDWLRQ:LWK'DPSHU )LJXUH* )LJXUH* ,16B*$/$;<6(5,(6B%<5(9%3DJH +:$//7(50,1$7,21:,7+$1':,7+287'$03(5 9(17,1* USE APPROPRIATE HEAVY DUTY FASTENERS TO SECURE POWER VENT DRILL 1/4” HOLES TO MATCH POWER VENT BASE USE APPROPRIATE HEAVY DUTY FASTENERS TO SECURE POWER VENT DRILL 1/4” HOLES TO MATCH POWER VENT BASE ACCESS PANEL NEEDED FOR FUTURE DAMPER SERVICE :DOO7HUPLQDWLRQ:LWKRXW'DPSHU :DOO7HUPLQDWLRQ:LWK'DPSHU )LJXUH+ )LJXUH+ 3DJH,16B*$/$;<6(5,(6B%<5(9% ,,17$.($,5 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2SHQ$LU5HTXLUHPHQW  &)0 6T,QFKHV  &)0 6T,QFKHV  &)0 6T,QFKHV  &)0 6T,QFKHV -&+$1*,1*)5206,'(,17$.($,572%27720,17$.($,5 ,16B*$/$;<6(5,(6B%<5(9%3DJH BLACK TO FAN GREEN WHITE WHITE BLACK RED BLACK *Cap shown is from the RS0 Series JUNCTION BOX WITH CAPACITOR Junction Box With Capacitor Note: The fireplace has a pre and post timer set at 30 seconds. 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+(5(,1%,*:22'6+($57+352'8&766+$//127%(/,$%/()25,1&,'(17$/25&216(48(17,$/'$0$*(6 6RPHVWDWHVDQGSURYLQFHVGRQRWDOORZWKHH[FOXVLRQRUOLPLWDWLRQRILQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVVRWKHVHOLPLWDWLRQVDQG H[FOXVLRQVPD\QRWDSSO\WR\RX7KLVZDUUDQW\JLYHV\RXVSHFL¿FOHJDOULJKWVDQG\RXDOVRPD\KDYHRWKHUULJKWVWKDWYDU\IURP VWDWHWRVWDWHRUSURYLQFHWRSURYLQFH ,IRXWVLGHWKH8QLWHG6WDWHVDQG&DQDGDFRQWDFW\RXUDXWKRUL]HG%LJ:RRGV+HDUWK3URGXFWV,QFGHDOHUWRGHWHUPLQHLI DQRWKHUZDUUDQW\DSSOLHV ,I\RXWKLQN\RXQHHGUHSDLUVHUYLFH¿UVWVHHWKH³7URXEOHVKRRWLQJ´VHFWLRQRIWKH8VH &DUH*XLGH,I\RXDUHXQDEOHWR UHVROYHWKHSUREOHPDIWHUFKHFNLQJ³7URXEOHVKRRWLQJ´DGGLWLRQDOKHOSFDQEHIRXQGE\FDOOLQJ %LJ:RRGV+HDUWK3URGXFWV,QFDW 3932001 05.12 Product Information Use The RS Chimney Fan is an exhaust fan used to maintain proper draft in a chimney or stack system. Typical uses include venting of fireplaces, BBQ’s, pizza ovens and stoves. Description The RS Fan should be installed at the termination point of the chimney or stack section. It is typically mounted in the vertical position but may be side-wall vented as well. The fan assures a negative pressure is maintained in the entire chimney or stack system. The fan discharges horizontally (vertically, if side-wall vented) at a high velocity. The fan housing is hinged and the top can be opened for easy service and access to stack. Material Housing is 3/16” thick cast aluminum. Finished with one coat of grey hammerpaint for added corrosion resistance. Axial vanes are stainless steel, dynamically and statically balanced to assure low noise level and vibration-free operation. Motor Split capacitor, totally enclosed. Class H insulated, IP54 Protection Class. Sealed ball bearings. Variable Speed. Thermal overload protection. Standard Equipment 2”x4” or 4”x4” Junction Box with Cover and Conduit Fiber Mat and Mounting Brackets Bird Screen 5 Amp Fan Speed Control Optional Equipment ADC 100 Fan Control EFC 211 Fan Control EW 40 Wireless Control Proven Draft Switch Listings ETL Listed to: UL378, Standard for Draft Equipment (for gas installations only) CSA-CAN3-B255-M81, Standard for Mechanical Flue Gas Exhausters (for gas installations only) Approvals CE Compliant The Commonwealth of Massachusetts City of Los Angeles, CA (RR 8474) Warranty 2-year factory warranty on entire fan. 10-year warranty against corrosion perforation. Manufactured at ISO9001 certified plant. Chimney Fan RS 009-016 Specifications are subject to change without notice. 3932001 05.12 Product Information ENERVEX Inc. 1685 Bluegrass Lakes Pkwy. Alpharetta, GA 30004 P: 770.587.3238 F: 770.587.4731 T: 800.255.2923 info@enervex.com www.chimneyfans.com Specifications Capacity Sound Data 1 Junction Box 2 Conduit/cord 3 Motor 4 Motor Housing 5 Cooling Plates 6 Bird Screen 7 Base Plate 8 Locking Nut 9 Inlet 10 Axial Vane 11 Hinges 12 Capacitor (inside junction box) Model RS 009 RS 012 RS 014 RS 016 Discharge Horizontal Fan Type Axial Vane Motor Type Totally enclosed, Variable speed, Class H Voltage V AC 1x120 RPM 1600 CFM 0.0 Ps 450 950 1400 1950 Amperage Amps 0.5 1.2 1.4 3.9 Motor Output HP 1/30 1/10 1/7 1/3 kW 0.025 0.08 0.1 0.25 Weight lbs 29 37 47 61 kg 13 17 21 28 Dimensions A in 10.2 11.5 13.1 16.0 mm 259 292 334 407 B x B in 11.7 14.3 16.6 18.8 mm 296 364 422 478 C in 10.8 13.5 15.5 17.4 mm 275 344 395 441 D in 3.0 3.3 3.9 3.9 mm 75 85 100 100 E in 9.4 11.6 13.5 15.4 mm 238 294 342 391 Temperature Rating Interm.575°F/300°C Cont.482 °F/250°C Model Lw dB (measured in accordance with ISO 3744)Lp dB(A)125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz RS 009 54 50 47 43 38 31 25 21 RS 012 64 60 55 52 48 42 34 30 RS 014 75 69 65 62 57 51 44 41 RS 016 81 76 72 69 64 58 52 47 Please retain these instructions after installation. This device MUST be installed by a qualifi ed agency in accordance with the manufacturer's installation instructions. The defi nition of a qualifi ed agency is: any individual, fi rm, corporation or company which either in person or through a representative is engaged in, and is responsible for, the installation and operation of solid or gas-fuel burning fi replace appliances, who is experienced in such work, familiar with all the precautions required, and has complied with all the requirements of the authority having jurisdiction. READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION.READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION. Installation Date:Installed By:Phone: MFG BY: CHIMNEY TOP INDUCER Model: FSGD Series Chimney Inducer Fan with Integral Damper The FSGD series Chimney top Inducer Fan with integral Damper is designed for use with non-condensing gas and oil-fi red equipment, and for gas fi replace installations where adequate ventilation cannot be achieved with a naturally vented chimney; due to building de-pressurization, wind loads, low chimney height, and oversized or undersized chimney vent sizing. The system includes a fl ue damper to close off the chimney to stop infi ltration or exfi ltration of air when the fi replace is not used, and a draft-proving pressure switch. The FSGD Series Chimney top Inducer system is not designed to vent multiple fi replaces, so if a multiple fl ue vents more than one fi replace, separate inducers must be used on each fi replace fl ues. ITEMS INCLUDED IN KIT: 1 – FSGD Chimney Top Inducer Fan 1 – Chimney Top Fan Control * CAU Combustion Air Damper/ FAD fresh air damper - not included* WARNING:WARNING: • Read the installation instructions carefully and save for future reference.• Read the installation instructions carefully and save for future reference. • • The installation of this equipment shall be in accordance with all Existing Codes and Regulations.The installation of this equipment shall be in accordance with all Existing Codes and Regulations. • For continued safe operation, the Inducer and vent system combination is required to be cleaned, • For continued safe operation, the Inducer and vent system combination is required to be cleaned, inspected and maintained annually by a qualifi ed agency. inspected and maintained annually by a qualifi ed agency. • Failure to properly maintain the Inducer and vent system combination can lead to Death, Personal • Failure to properly maintain the Inducer and vent system combination can lead to Death, Personal Injury and or Property Damage. Injury and or Property Damage. • A Carbon Monoxide alarm MUST be installed when venting gas fi red fi replaces. Refer to the• A Carbon Monoxide alarm MUST be installed when venting gas fi red fi replaces. Refer to the appliance manufacturer’s installation instructions. appliance manufacturer’s installation instructions. • In fi replace applications, the FSGD Series Chimney top Inducer system is only for use as a vent• In fi replace applications, the FSGD Series Chimney top Inducer system is only for use as a venting ing option or 24-volt or 750 mV powered gas log fi replace applications. Refer to the appliance option or 24-volt or 750 mV powered gas log fi replace applications. Refer to the appliance manufacturer’s instructions for proper application, wiring and installation. manufacturer’s instructions for proper application, wiring and installation. • This fl ue gas exhaust equipment is not to be used with incinerators, incinerating toilets, or con• This fl ue gas exhaust equipment is not to be used with incinerators, incinerating toilets, or condensing densing type or solid-fuel burning appliance. DO NOT use this equipment with wood or type or solid-fuel burning appliance. DO NOT use this equipment with wood or solid-fuel burning fi replaces. solid-fuel burning fi replaces. P/N 46668900 Rev C 11/16 Page 2 of 16 SYSTEM OPERATION The FSGD Series Chimney Top Inducer systems are designed for chimney vented 24-volt or 750 mV powered gas log fi replace appliances, and non-condensing gas and oil-fi red heating equipment. 1. Fireplace operation is started by switching an ON/OFF wall switch or through a fi replace remote control switch to the “ON” position. The Chimney Top Fan Control starts the inducer fan at full speed, after 20-30 seconds the Chimney Top Fan Control lowers to a fan speed set by the installer; the fan speed is set to the minimum amount of airfl ow needed to ventilate the fi replace installation. During the fan start-up period, the damper blades are rotating into the open position. Once the damper has opened fully and the fan operation has closed the pressure switch, located within the FSGD wiring compartment, the fi replace burner will light. 2. To stop the fi replace operation, the ON/OFF wall switch or the fi replace remote control is switched to the “OFF” position. De-activating either switch removes power to the inducer motor and to the damper drive; this allows the damper to rotate to the closed position, which seals the chimney to reduce continual airfl ow in or out through the chimney. TO THE HOME OWNER For continued safe operation, It is recommended that the gas log set, vent and inducer be examined annually by a qualifi ed service agency for deterioration or corrosion. The inspection should be performed prior to each heating season. INSTALLATION SAFETY INSTRUCTIONS WARNING: WARNING: The Field Controls FSDG Chimney top Inducer system must be installed by a qualifi ed agency in accor-The Field Controls FSDG Chimney top Inducer system must be installed by a qualifi ed agency in accor- dance with the manufacturer’s installation instructions. dance with the manufacturer’s installation instructions. The defi nition of a qualifi ed agency is “...Any individual, fi rm, corporation, or company whom either in The defi nition of a qualifi ed agency is “...Any individual, fi rm, corporation, or company whom either in person or through a representative is engaged in, and is responsible for installation and operation of solid person or through a representative is engaged in, and is responsible for installation and operation of solid or gas-fuel burning fi replace appliances, who is experienced in such work, familiar with all the precau-or gas-fuel burning fi replace appliances, who is experienced in such work, familiar with all the precau- tions required, and has complied with the requirements of the authority having jurisdiction”. tions required, and has complied with the requirements of the authority having jurisdiction”. 1. Safety inspection of a venting system must be performed before and after installing a FSDG Chimney Top Inducer system on an existing chimney or vent. Procedures to follow are those recommended latest version of: • NFPA 211 Standard for Fireplaces, Vents and Solid Fuel-Burning Appliances, The International Mechanical Code and / or International Residential Code, NFPA 58, NFPA 54/ANSI Z223.1 or refer to the General Installation Inspection section of this manual. 2. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. 3. This equipment is designed to overcome minor negative pressure conditions. To ensure extreme negative pressure does not exist, A COMPLETE GENERAL INSTALLATION INSPECTION MUST BE PERFORMED!A COMPLETE GENERAL INSTALLATION INSPECTION MUST BE PERFORMED! See the General Installation Inspection section of this manual. 4. Airfl ow adjustment MUSTMUST be made to ensure proper operation and appliance effi ciency. This should be done at the fi replace hearth opening using a velocity meter, match or smoke stick. Adjust the airfl ow by reducing the fan speed down while still maintaining airfl ow into the hearth opening. WARNING: WARNING: DO NOT burn wood, coal, wax logs, trash or any other fuel beside natural, LP, or propane gas in theDO NOT burn wood, coal, wax logs, trash or any other fuel beside natural, LP, or propane gas in the fi replace, unless the Flue Sentinel FSGD is removed from the chimney. Use of unintended fuels may createfi replace, unless the Flue Sentinel FSGD is removed from the chimney. Use of unintended fuels may create a serious fi re and safety hazard, and severely damage the chimney and/or FSGD!a serious fi re and safety hazard, and severely damage the chimney and/or FSGD! P/N 46668900 Rev C 11/16 Page 3 of 16 GENERAL GUIDELINES FOR SELECTING THE FSDG CHIMNEY TOP INDUCER FAN 1. Measure the total opening area of the hearth in square inches. If the fi replace is open on more than one side, make sure to include all open areas, by measuring the total open length (or perimeter for round) and multiply by the height for each opening to obtain area in square feet. Example 1: Single sided fi replace Measured hearth width (W) = 40 inches Measured hearth height (H) = 36 inches Calculated opening square feet = (W x H) = 40 X 36 = 1440 square inches 2. Determine if the fi replace is vented with a single or a double fl ue system. A chimney top transition will be required to connect the two fl ues to a single inducer. The rated venting capacity is reduced to account for the typical transition pressure drop, see Table 1. 3. D e t e r min e i f t h e in s t a l l e d s i z e o f t h e fl ue is oversized or undersized, based on the 1/10th Rule of Thumb method for sizing the fl ue size for a given fi replace opening. Flue sizing rule of thumb, fl ue effective open area = 1/10TH of the fi replace opening area Example 2: From example 1 the fi replace opening = 1440 square inches Rule of thumb the desired fl ue area = 1440 ÷ 10 = 144 square inch fl ue area 4. Determine if the installed fl ue is undersized or oversized. An oversized fl ue sizing will have no effect on selecting the proper chimney top inducer, but if the actual fl ue size is less than 75% of the rule of thumb desired fl ue area, the next large size inducer will be required. To determine the actual installed fl ue area, measure the inner diameter (ID) of a round fl ue tile or vent pipe. For rectangular fl ue tile, measure the inside length (L) and width (W) of the opening of the title. If a fl ue liner is installed measure the ID of the fl ue liner. Using the fl ue size measurement values, use Table 2 to determine the area of the fl ue pipe. If the chimney has a double fl ue use the measurement of both fl ues combined to determine the total fl ue area. Compare the calculated rule of thumb sizing area to the measured actual fl ue area. If the measured area is less than 75% of the Rule of thumb sizing area, use the next larger model FSGD when selecting the fan. Example 3: Determine size ratio of a single round installed fl ue pipe. (Measured fl ue pipe area (Table 2) ÷ rule of thumb fl ue area (step 3) x 100 = Percentage of fl ue size Measured installed round fl ue pipe ID = 12 inches Area from Table 2 for round pipe = 113 square inches for 12” ID pipe Rule of thumb fl ue area from Example 2 = 144 square inches (113 sq in ÷ 144 sq in) x 100 = 78%: measured fl ue pipe is 78% of the desired fl ue size The ratio is larger than 75%, therefore the next size larger chimney fan is not required Example 4: Determine size ratio of a double rectangular installed fl ue pipe system. Measure installed rectangular tile inside dimensions: 8-3/8” length x 8-3/8” width x 2 fl ues From measured inside dimensions, determine that tiles are nominal 10 x 10 size Area from Table 2 for rectangular tile = 55 square inches for nominal 10 x10 size Total area - 2 x 55 sq in = 110 square inches (two 10 x 10 fl ues) Rule of thumb fl ue area from Example 2 = 144 square inches (110 sq in ÷ 144 sq in) x 100 = 76%: installed fl ue pipe is 76% of the rule of thumb fl ue size The ratio is larger than 75%, but since this is a double fl ue installation the next size larger chimney fan will be required, due to the resticting effect of the required double-fl ue transition (max capacity of FSGD-8 is less than the hearth opening for the double-fl ue systems, see Table 1). P/N 46668900 Rev C 11/16 Page 4 of 16 MAXIMUM FIREPLACE HEARTH OPENING (SQUARE INCHES)MAXIMUM FIREPLACE HEARTH OPENING (SQUARE INCHES)MODELMODELSINGLE FLUE INSTALLATIONSINGLE FLUE INSTALLATION DOUBLE FLUE INSTALLATIONSDOUBLE FLUE INSTALLATIONS 17281728 12961296 FSGD-8FSGD-8 36003600 25922592 FSGD-12FSGD-12 Venting capacity is based on 36 CFM per square foot of hearth opening for gas log venting applicationsVenting capacity is based on 36 CFM per square foot of hearth opening for gas log venting applications Table 1- Unit sizing chart SELECTING CHIMNEY INDUCER FAN Compare the calculated fi replace opening area (sq in) calculated in step 1 to either the single fl ue installation or double fl ue installation column on Table 1. Select the chimney top inducer fan from the model column that corresponds to the value of the Maximum fi replace hearth column that is equal to or less than the calculated hearth opening (step 1). Example 5: Select chimney inducer fan for example 3 Fireplace opening sq in (step 1) = 1440 sq in. Single round tile = 78 % of rule of thumb fl ue area. Increased unit size not required Referring to Table 1 under the single fl ue installation column, the FSDG-8 has a maximum capacity of 1728 sq inches. With the installation having a 1440 sq inch fi replace opening the FSDG-8 would be selected. Table 2 - Flue Area Sizing Chart Sizing rectangular clay chimney linerSizing rectangular clay chimney liner Nominal size (OD)Nominal size (OD)Approximate (ID)Approximate (ID)Effective openEffective open area (in²)area (in²)WIDTHWIDTH LENGTHLENGTH WIDTHWIDTH LENGTHLENGTH 4.5 8.5 3 7 19 4.5 13 3 11 31 886.8756.875 37 8.5 8.5 7 7 38 8126 10 52 8.5 13 6.5 11 62 8.5 18 6.5 15.5 92 10 10 8.375 8.375 55 12 12 9.75 9.75 75 12 16 9.25 13 102 13 13 11 11 95 13 18 10.75 15.5 142 16 16 13.5 13.5 143 18 18 15 15 177 16 20 13 17 185 20 20 16.5 16.5 214 20 24 16.25 20.25 272 24 24 20.5 20.5 330 Sizing round clay chimney liner or metal vent Sizing round clay chimney liner or metal vent pipepipe Nominal size (ID)Nominal size (ID) inchesinches Approximate (OD)Approximate (OD) inchesinches Effective openEffective open area (in²)area (in²) 6828 7938 81050 10 12 79 12 14 113 14 16 154 15 17 177 16 18 201 18 20 254 20 22 314 22 24 380 24 26 452 P/N 46668900 Rev C 11/16 Page 5 of 16 1. The FSGD Series Chimney Top Inducer unit is designed to mount on top of the chimney. The damper housing will allow the fl ue to mount inside the damper section if the fl ue tile or vent pipe is not higher than ¾” above the chimney cap (see Figure 1 for illustration of mounting clearances). The other installation consideration is whether the Chimney Top Inducer is to vent a single fl ue or double fl ue fi replace. The FSGD Series Chimney top Inducer system is not designed to vent multiple fi replaces, so if a multiple fl ue vents more than one fi replace, separate inducers must be used on each fi replace fl ues. 2. Remove Chimney Top Inducer Fan from its box and inspect unit for damage. If the carton has been crushed or mutilated, check unit very carefully for damage. Rotate blower wheel to ensure that the motor and blower wheel rotate freely. DO NOT install if any damage is apparent. Before mounting the Chimney Top Inducer loosen the screws that secure the housing fl ashing covers that enclose the damper assembly (see Figure 5). Remove the fl ashing covers to allow easier access to the mounting fl anges for fastening the Chimney Top Inducer. 3. Installing the Chimney Top Inducer system over a single fl ue, if the fl ue does not extend over ¾” above the chimney cap (see Figure 1): a. Place Chimney Top inducer over the chimney fl ue and mark the location of the mounting holes. b. Pre-drill the mounting holes sized for the type of fasteners being used to secure the inducer. c. Apply a generous amount of high temperature silicone or equivalent sealant on the mounting fl anges on the bottom of the inducer. d. Position the Inducer over the chimney fl ue and secure with appropriate fasteners. e. Install tie straps or safety cables to secure the FSGD inducer to the chimney if fasteners are of insuffi cient strength to prevent the FSGD from being dislodged from the chimney. 4. Installing the Chimney Top Inducer system over a single fl ue, if the fl ue FIG 1 INSTALLING FSGD CHIMNEY TOP INDUCER SYSTEM WARNING: Failure to install, maintain and/or operate the Chimney Top Inducer vent system in accordance WARNING: Failure to install, maintain and/or operate the Chimney Top Inducer vent system in accordance with manufacturer's instructions can result in conditions, which may cause Death, Bodily Injury with manufacturer's instructions can result in conditions, which may cause Death, Bodily Injury and/or Property Damage. and/or Property Damage. extends over ¾” above the chimney cap (see Figure 2), or will not fi t inside the FSGD damper housing. a. Measure the chimney tile size and height of fl ue above the chimney cap and fabricate a corrosion b. Cut a hole in the center of the mounting adapter equal to the size of the chimney tile or equal to the inside dimensions of the Chimney Top Inducer damper section (see Figure 3). Do not make the hole larger than the damper opening. c. Place mounting adapter over the chimney fl ue and mark the location of the mounting holes. d. Pre-drill the mounting holes sized for the type of fasteners being used to secure the mounting bracke t. e. Apply a generous amount of high temperature silicone or equivalent sealant on the mounting fl anges on the bottom of the mounting adapter and secure with appropriate fasteners. f. Apply a generous amount of high temperature silicone or equivalent sealant on the mounting fl anges of the Chimney Top Inducer, then position the Inducer over the center hole in the bracket and secure with appropriate fasteners. g. Install tie straps or safety cables to secure the FSGD inducer to the chimney if fasteners are of insuffi cient strength to prevent the FSGD from being dislodged from the chimney. FIG 2 P/N 46668900 Rev C 11/16 Page 6 of 16 5. Installing the Chimney Top Inducer system over a double fl ue system, serving a single fi replace. (See Figure 4). a. Measure the chimney tile size and height of fl ue above the chimney cap and fabricate a corrosion resistant mounting adapter that fi ts over the top of both fl ues. The height above the top of the fl ue tile must be increased by at least 5” above the fl ue outlet; this is needed to allow both fl ues to vent (See Figure 4). b. Cut a hole in the center of the mounting adapter equal to the size of the inside dimensions of the Chimney Top Inducer damper section (See Figure 3). Do not make the hole larger than the damper opening. c. Place the fabricated mounting adapter over the chimney fl ues and mark the location of the mounting holes. d. Pre-drill the mounting holes sized for the type of fasteners being used to secure the mounting adapter. e. Apply a generous amount of hightemperature silicone or equivalent sealant on the mounting fl anges on the bottom of the mounting adapter and secure with appropriate fasteners. f. Apply a generous amount of hightemperature silicone or equivalent sealant on the mounting fl anges on the damper section of the Chimney Top Inducer, then position the Inducer over the center hole in the mounting adapter and secure with appropriate fasteners. g. Install tie straps or safety cables to secure the FSGD inducer to the chimney if fasteners are of insuffi cient strength to prevent the FSGD from being dislodged from the chimney. FIG 3 FIG 5 FIG 4 FIG 6 P/N 46668900 Rev C 11/16 Page 7 of 16 Installation Preparations:Installation Preparations: 1. Turn off the gas supply to the fi replace. 2. If externally powered, disconnect power to the fi replace. FSGC Fan Controller Installation:FSGC Fan Controller Installation: 1. The controller is for intended for indoor installation only. Protect from moisture and install in a location with maximum ambient temperature not to exceed 104°F, with adequate ventilation/volume to allow heat dissipation from the internal transformer. 2. Attach the two mounting brackets to opposite ends of the controller, using the four supplied blunt-tipped self-tapping screws, in any of the three attachment locations on either end of the controller (See Figure 7) CAUTION! CAUTION! DO NOT USE LONGER SCREWS THAN THOSE SUPPLIED (3/8”), OR SHARP-POINTED SCREWS DO NOT USE LONGER SCREWS THAN THOSE SUPPLIED (3/8”), OR SHARP-POINTED SCREWS TO TO ATTACH THE MOUNTING BRACKETS!ATTACH THE MOUNTING BRACKETS! Interior wiring/components may be damaged. 3. Mount the controller to a surface using appropriate fasteners. CAUTION! CAUTION! USE CAUTION TO AVOID DRILLING OR INSTALLING SCREWS INTO OBSCURED WIRING, USE CAUTION TO AVOID DRILLING OR INSTALLING SCREWS INTO OBSCURED WIRING, GAS PIPING, GAS PIPING, OR OTHER HAZARDS WHEN INSTALLING MOUTNING SCREWS! OR OTHER HAZARDS WHEN INSTALLING MOUTNING SCREWS! 4. Remove the FSGC wiring compartment cover. (Fig 8) 5. Complete wiring of FSGC control box to the FSGD chimney fan, fi replace, and optional CAU or FAD combustion air device, following wiring diagrams as appropriate for the installation. FSGC CONTROL BOX INSTALLATION 6. Remove the FSGD wiring compartment cover, as shown in Figure 6. 7. Install liquid-tight or other approved conduit from the building along the outer surface of the chimney to the wiring compartment on the FSGD (see Figure) and complete the wiring procedure as directed in the FSGC control box installation procedure. Note that the FSGD draft inducer requires both 120VAC and 24VAC control wiring to be connected from the FSGC control box; most building codes require low voltage wiring to be installed in conduit separately from 120V wiring. 8. Replace the fl ashing covers on the sides of the Inducer after wiring is complete. 6. Permanently install the warning tag in a prominent location on the gas valve wiring near the fi replace gas valve (See Figure 10). This warning tag MUST be installed as a warning for maximum fl ue temperature and that the FSGD chimney fan & damper MUST be removed before burning wood, coal, trash, or any fuel besides those for which it is intended. FIG 7 FIG 8 P/N 46668900 Rev C 11/16 Page 8 of 16 FSGD CHIMNEY TOP INDUCER SETUP AND OPERATION 1. Set the FSGC Control Box speed control knob to the maximum speed position (see Figure 9). Open the gas supply valve and light the pilot on the gas log set. Set the valve to the operation position (refer to gas log set manufacturers instruction for pilot setup procedure) if the fi replace has a standing pilot. 2. Prepare to start the fi replace. Switch on the fi replace ON/OFF switch and the fi replace remote control (if used) to the “ON” position. The FSGD fan will start operating at maximum speed and the damper will start rotating to the open position. After 15-30 seconds, the fi replace gas log set will light and begin operating. 3. Allow the fi replace to operate for 10 to 15 minutes to allow the chimney to warm up. Reduce the fan speed by rotating the control knob clockwise and check the air fl ow along the top edge of the hearth opening (see Firgure 15). Use a airfl ow meter, smoke stick or match to ensure airfl ow is going into the hearth. Continue to lower the fan speed until spillage or airfl ow into the hearth slows. Then increase the fan speed by rotating the control knob counter-clockwise 2 or 3 dial tick marks and recheck for airfl ow into the hearth. NOTE: If the burner goes out as the fan speed is reduced, rotate the speed contol knob counter-clockwise until the burner starts. This position will be the minimum air fl ow setting for the fan. NOTE: The FSGC speed control has a minimum fan speed adjustment that may be adjusted if desired. Access the adjustment screw by inserting a small Phillips screwdriver through the hole behind the small circle at the 4 o’clock position on the speed scale (see Figure 11). 4. Switch the fi replace ON/OFF switch or remote controlto the “OFF” position; the burner will shut off. Wait 60 seconds for the inducer to stop and the damper to fully close. 5. Recheck the system operation by switching the ON/OFF or remote switch to the “ON” position. The inducer will start at maximum speed and the damper will start rotating to the open position. After 15-30 seconds the fi replace burner will light and after a short period the fan speed will lower to the lower adjusted speed preset in step 3. Wait for 10 to 15 minutes to allow the chimney to warm up, then check for air fl ow along the top edge of the hearth opening. If the observed airfl ow is less than seen in step 3 or if spillage occurs rotate the speed control knob counter-clockwise to increase the airfl ow of the fan. 6. Replace the FSGC Control Box wiring cover after completing speed control adjustment and all general inspection checkout procedures are complete. FIG 9 FIG 10 FIG 1 WARNING: Replace the FSGC wiring compartment cover after wiring is complete.WARNING: Replace the FSGC wiring compartment cover after wiring is complete. P/N 46668900 Rev C 11/16 Page 9 of 16 WARNING: GENERAL INSTALLATION INSPECTION MUST BE PERFORMED!WARNING: GENERAL INSTALLATION INSPECTION MUST BE PERFORMED! GENERAL INSTALLATION INSPECTION Follow all recommended procedures for a safety inspection of an appliance, in accordance with National Codes. The following procedure will help evaluate the venting system. It is intended as a guide to aid in determining whether the venting system is properly installed and is in a safe condition for continuous use. This procedure should be recognized as a generalized procedure which cannot anticipate all situations. Accordingly, in some cases, deviation from this procedure may be necessary to determine safe operation of the equipment. If it is deter- mined that a condition exists which could result in unsafe operation, the appliance should be shut off, tagged or locked out, and the owner advised of the unsafe condition. Corrections must be made before the appli- ance is put into continuous operation. The following steps should be followed in making a safety inspection. 1. Visually inspect the venting system for proper size and determine that there is no fl ue gas spillage, blockage, restriction, leakage, corrosion or other defi ciency which could cause an unsafe operation. 2. Insofar as practical, close all building doors, fi replace dampers, windows and all doors in area in which the appliance is located. Turn on clothes dryers, any exhaust fans, such as range hoods and bathroom exhausts so they operate at maximum speed. Do not operate a whole-house exhaust fan. If, after completing Steps 3 through 7 it is believed suffi cient combustion air is not available, refer to the National Flue Gas Code A.N.S.I.Z223.1, or any applicable local codes for guidance. 3. Place in operation the appliance being inspected. Follow the lighting instructions and adjust thermostat (if applicable) so appliance will operate continuously. 4. Determine that the burner is operating properly and that the main burner ignition operates satisfactorily, by interrupting and re-establishing the electrical power or on-off switch of the appliance in any convenient manner. Test the safety circuits to determine if they are operating properly by disconnecting the FSGD & CAU (if used) wire(s) from fi rst T5 and then T7 independantly. 5. Visually determine that the burner is burning properly; i.e., no fl oating, lifting or fl ashbacks. This can indicate reduced available combustion air to burner. 6. If appliances are equipped with high and low fl ame control or fl ame modulation, check for proper burner operation at low fl ame. 7. Test for spillage at the barometric draft control opening (if applicable) and burner inlet air location or fi replace hearth opening after 30 minutes of burner operation. Use a draft gauge, fl ame of a match or candle, smoke from a cigarette, cigar or pipe. If spillage occurs, adequate air is not available. Shut off heating appliance thermostat and check for spillage around the barometric draft control, burner inlet air location or fi replace is occurring and make up air is required. 8. Turn on all fuel burning appliances within the same room so that they will operate at their maximum input. Then repeat Steps 5 through 7. 9. Return doors, windows, exhaust fans, fi replace dampers and any other fuel-burning appliances to their previous condition of use. P/N 46668900 Rev C 11/16 Page 10 of 16 WIRING THE OPTIONAL CAU COMBUSTION AIR UNIT OR THE FAD FRESH AIR DAMPER TO THE CHIMNEY TOP CONTROL (DIAGRAMS 3 & 4) Install the CAU or FAD Combustion Air Damper following instructions included with the device. Install appropriate 24 VAC wiring from the FSGC control box to the pig tail connection wiring supplied with the CAU or FAD units. Refer to wiring diagram 3 or 4: 1. Remove the jumper wire from terminals “T5” and “T7”. 2. Connect terminal “T1” to the “BROWN” or “RED” wire on the pig tail wire assembly of the CAU or FAD damper units. 3. Connect terminal “T3” to the “BLACK” or “WHITE” wire on the pig tail wire assembly of the CAU or FAD damper units. 4. Connect terminal “T6” to the “ORANGE” or “BLUE”wire on the pig tail wire assembly of the CAU or FAD 5. Connect terminal “T7” to the “YELLOW” wire on the pig tail wire assembly of the CAU or FAD damper units. DIAGRAM 1: FSGC with 24V Log Set P/N 46668900 Rev C 11/16 Page 11 of 16 DIAGRAM 2: FSGC with 750mV Log SetDIAGRAM 3:FSGC with 24V Log Set & CAU-FAD COMBUSTION AIR DAMPERP/N 46668900 Rev C 11/16 Page 12 of 16 DIAGRAM 4: FSGC with 750mV Log Set & CAU-FAD COMBUSTION AIR DAMPER P/N 46668900 Rev C 11/16 Page 13 of 16 DIAGRAM 5: FSGC Internal Wiring Diagram P/N 46668900 Rev C 11/16 Page 14 of 16 FSGD Internal Wiring, DIAGRAM 6 TROUBLESHOOTING • No Fireplace operation: • No Fireplace operation: o Inducer Fan does not activate. Refer to No Inducer fan motor operation o Inducer Fan operates but the burner does not light. Refer to Burner does not light • No Inducer fan motor operation: • No Inducer fan motor operation: o Make sure the fan speed control knob is not set to “OFF” position. o Check for voltage on terminal block • Voltage reading of 120v (building voltage can vary between 108v to 132v) between terminals “L1” and “N”. o If reading is, lower voltage or zero check supply power from circuit breaker. • Voltage reading of 24v (if 120v present between “L1” and “N”) between terminals “T1 and “T3”. o If reading is, lower voltage or zero; check internal 24v transformer connections and transformer output. • Voltage reading of 24v (if 24v present between “T1” and “T3”) between terminals “T2 and “T3”. o If reading is, lower voltage or zero; check wall switch or remote control wiring or switch operation. o If reading is 24v; • Check voltage reading between terminals “M” and “N” o If 120v is not present between “M” and “N”, check wire connections on “RELAY 1” and “RELAY 2” and the condition of the relays (see Diagram 5). o If 120v is present between “M” and “N”, check wire connection or power to the motor connection at the Inducer wiring block P/N 46668900 Rev B 11/16 Page 15 of 16 Fan RunsFan Runs but Burner does not light: follow these diagnostic procedures but Burner does not light: follow these diagnostic procedures in the order listed belowin the order listed below. • Turn on the fi replace switch and verify nominal 24V AC exists from T2 to T3 terminals on the FSGC.• Turn on the fi replace switch and verify nominal 24V AC exists from T2 to T3 terminals on the FSGC. • Check for nominal 24V from T3 to T4 on the FSGC control box:• Check for nominal 24V from T3 to T4 on the FSGC control box: o If no voltage is present, check 24V transformer and wiring to T3 and T4, check FSGC Control o If no voltage is present, check 24V transformer and wiring to T3 and T4, check FSGC Control Relay #1 operation and wiring. Relay #1 operation and wiring. o If low voltage is present, check line voltage and 24V transformer. Disconnect wire from T4, if volt o If low voltage is present, check line voltage and 24V transformer. Disconnect wire from T4, if voltage age increases to nominal 24VAC, check damper actuator motor. increases to nominal 24VAC, check damper actuator motor. • Check for nominal 24V from T3 to T5 terminals on the FSGC control box:• Check for nominal 24V from T3 to T5 terminals on the FSGC control box: o If low or no voltage: o If low or no voltage: • Check for FSGD damper operation. If Damper does not open: • Check for FSGD damper operation. If Damper does not open: • Check for nominal 24VAC on the FSGC fan terminals T3 and T4. If voltage is nominal, • Check for nominal 24VAC on the FSGC fan terminals T3 and T4. If voltage is nominal, check internal wiring to damper actuator, see Diagram 6. check internal wiring to damper actuator, see Diagram 6. • Remove the actuator motor cover (see Fig. 14); if the damper actuator terminals have nomi • Remove the actuator motor cover (see Fig. 14); if the damper actuator terminals have nominal nal 24VAC from terminals 1 to 3 and damper does not open, check dampers for binding or 24VAC from terminals 1 to 3 and damper does not open, check dampers for binding or damage: disconnect or turn off power to the actuator terminals 1 &3, press upward on the damage: disconnect or turn off power to the actuator terminals 1 &3, press upward on the yellow button on bottom of the damper actuator, and operate dampers manually by rotat yellow button on bottom of the damper actuator, and operate dampers manually by rotating the ing the shaft coupling back and forth. DO NOT manually operate damper with power to termi shaft coupling back and forth. DO NOT manually operate damper with power to terminals nals 1 & 3. 1 & 3. • Verify that the red actuator motor DIP switches 1, 2, & 3 are all in the OFF position (see • Verify that the red actuator motor DIP switches 1, 2, & 3 are all in the OFF position (see Fig. 14).Fig. 14). • Replace damper actuator if necessary. • Replace damper actuator if necessary. • If the damper opens, check for nominal 24V AC from T3 to T5, if no voltage: • If the damper opens, check for nominal 24V AC from T3 to T5, if no voltage: • Check wiring and operation of the FSGD pressure switch, connection of the rubber pres • Check wiring and operation of the FSGD pressure switch, connection of the rubber pressure sure tube to the switch, and to the pressure tap fi tting in the side wall of the FSGD inside the tube to the switch, and to the pressure tap fi tting in the side wall of the FSGD inside the wiring compartment. Pull the rubber tube off of the pressure switch and blow through the wiring compartment. Pull the rubber tube off of the pressure switch and blow through the tube to clear moisture and debris. Replace pressure switch if necessary. tube to clear moisture and debris. Replace pressure switch if necessary. • Remove the actuator motor cover (see Fig. 14) and check continuity from damper actuator • Remove the actuator motor cover (see Fig. 14) and check continuity from damper actuator motor terminals 6 & 8. Replace actuator if there is no continuity with the damper fully motor terminals 6 & 8. Replace actuator if there is no continuity with the damper fully open.open. o If nominal 24VAC is present, check voltage from T3-T7 as described below. If no fault is found, o If nominal 24VAC is present, check voltage from T3-T7 as described below. If no fault is found, check wiring and operation of FSGC Control Relays #3 & #4. check wiring and operation of FSGC Control Relays #3 & #4. • Check for nominal 24VAC from T3 to T7:• Check for nominal 24VAC from T3 to T7: o If no voltage is present: o If no voltage is present: • If CAU or FAD combustion air damper is not used, check T5-T7 jumper wire for continuity. • If CAU or FAD combustion air damper is not used, check T5-T7 jumper wire for continuity. • If CAU or FAD damper is used, check for nominal 24VAC from T3 to T6:• If CAU or FAD damper is used, check for nominal 24VAC from T3 to T6: • If voltage is present, check CAU or FAD for proper wiring and operation.• If voltage is present, check CAU or FAD for proper wiring and operation. MAINTENANCE Vent System: Vent System: Inspect vent annually for looseness, for evidence of corrosion and build up of soot; clean if necessary. FSGD Chimney Fan/Damper: FSGD Chimney Fan/Damper: 1. Remove the FSGD housing fl ashing covers as instructed in the Installation Section (Fig 5). 1. Remove the FSGD housing fl ashing covers as instructed in the Installation Section (Fig 5). 2. Remove the FSGD wiring compartment cover, see Fig 6. 2. Remove the FSGD wiring compartment cover, see Fig 6. 3. Loosen the fan assembly hinge screws and retaining screws underneath each side of the fan assembly 3. Loosen the fan assembly hinge screws and retaining screws underneath each side of the fan assembly as as shown in Figure 12, and rotate the fan assembly back from the damper assembly (Fig 13).shown in Figure 12, and rotate the fan assembly back from the damper assembly (Fig 13). 4. Inspect the Fan and Damper Assemblies and clean/repair as necessary. No lubrication to fan motor 4. Inspect the Fan and Damper Assemblies and clean/repair as necessary. No lubrication to fan motor or or damper assembly is required.damper assembly is required. 5. Pull the rubber tube off of the pressure switch and blow through to clear moisture and debris. Push the 5. Pull the rubber tube off of the pressure switch and blow through to clear moisture and debris. Push the tube tube back onto the pressure switch port, no clamp is required.back onto the pressure switch port, no clamp is required. P/N 46668900 Rev C 11/16 Phone: 252.522.3031 • Fax: 252.522.0214 www.fieldcontrols.com © Field Controls, LLC P/N 46668900 Rev C 11/16 MFG BY: This manual may be downloaded and printed from the Field Controls website (www.fi eldcontrols.com)This manual may be downloaded and printed from the Field Controls website (www.fi eldcontrols.com) WARRANTYWARRANTY For warranty information about this or any Field Controls product, visit:For warranty information about this or any Field Controls product, visit: www.fi eldcontrols.comwww.fi eldcontrols.com Part NumberPart Number DescriptionDescription 46701000 FSDG-8 Motor 46701000 FSDG-12 Motor 46701100 FSDG-8 Blower Wheel 46701200 FSDG-12 Blower Wheel 46701300 24V Damper Actuator 46525700 Pressure Switch REPLACEMENT PARTSREPLACEMENT PARTS CAUTION: CAUTION: Avoid applying excess pressure on the blower wheel when cleaning off any build-up Avoid applying excess pressure on the blower wheel when cleaning off any build-up of material. This will cause an imbalance of the blower wheel which results in excessive vibration andof material. This will cause an imbalance of the blower wheel which results in excessive vibration and premature motor failure.premature motor failure. Gas Log Set:Gas Log Set: Refer to the manufactures instruction for annual maintenance requirements. Refer to the manufactures instruction for annual maintenance requirements. FIG 12 FIG 13 FIG 14 1 Wireless Wall Thermostat (TS-2R) Wireless Wall Switch (WS-2R) Wireless Wall Timer (30/60/120 Minutes) (WT-2R) Wireless On/Off Remote (SR-2R) Wireless On/Off Remote with Thermostat (THR-2R) RPK3E PARTS LIST REV: RPK3E-0410 Last Printed 4/28/2010 8:33 AM RPK3E - Remote Ready “EASY” Control General Assembly, Installation, and Operation Instructions for use with Natural Gas Burners; F, FX, CS, CXF, TNA or Propane Gas Burners: FA, FAX, CA, CXFA, TNA/LP REQUIRED TOOLS AND MATERIALS Adjustable Wrench, Pipe Wrench, Flat Head Screwdriver, Phillips Screwdriver, Pipe Sealing compound (Only required if fittings not already prepared with pre-wrapped Teflon thread tape). 1. Air Mixer for LP Gas Burner Inlet Assembly (MA2) 2. Burner Orifice #53,49 and 45 (01-XX) 3. Internally Tapped 3/8 Flared x 3/8 MIP Elbow (A2T) 4a. Pilot Support Bracket for F & TNA burners (PB-1) 4b. Pilot Support Bracket for CS & CXF burners (PB-2) 4c. Thermocouple Heat shield for left side gas supply (PB-4) 5. 10-32 x 3/8 bolts (qty. 3) 6. 10-32 Hex nut (qty 1) 2 8 (Green mark indicates Natural Gas, Red indicates Propane Gas) 10 1 3 4B 4A 11 13 ATTENTION! READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE ● CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE What sets Rasmussen Safety Pilot Kits apart from those of other manufacturers, aside from quality, is the ease and affordability with which our valve can be upgraded from manual operation to one of several remote control devices! WIRELESS REMOTE OPTIONS (each sold separately) HI/LO DC Motor Drive (STV-VMD) Variable Flame Height Remote Control Transmitter (STR-RMD) Battery Pack/Receiver (BPR3) “RE” “Variable Flame Height” Remote Control Upgrade Kit (RE-UP1) Kit to upgrade from “ME” or “SE” to “RE” functionality. Includes: DC Motor Drive, Receiver, Transmitter and batteries. 12 6 7 UPGRADE OPTION 7. Valve Plug ( used when replacing, servicing or upgrading Motor Drive) (VALVE PLUG EASY). 8. Valve Knob Extender (STV-KE2) 9. “EASY” Safety Valve (STV-10) & Heat shield (HS-ST1) 10. Pilot Thermocouple Assembly (J95R -NG or -LP) 11. 10” flex Connector (SSCB-10) 12. Remote Receiver (BPR3) 13. Ceramic Log House (RH2) (Sold Separately) 9 4c 5 (Thermocouple Lead Fitting) Owner’s Manual ® 12028 E. PHILADELPHIA ST. WHITTIER, CA 90601 U.S.A. www.rasmussen.biz THE GAS LOG COMPANY Report # 10-38 2 With the PILOT THERMOCOUPLE ASSEMBLY (Figure 2A) attached to the PILOT SUPPORT BRACKET (Figure 2B), insert the 10-32 BOLTS (Figure 2C) through the pre-drilled holes of the Pilot Support Bracket and into the threaded holes of the Pilot Thermocouple Assembly (Figure 2A). Tighten with flathead screwdriver. STEP TWO: ATTACH PILOT (Figures 2 thru 5) NOTE: The following pilot attachment instructions apply to each burner model shown in Figures 2 thru 5. FIGURE 2 (F, FX, FA and FAX Burners) B) Pilot Support Bracket E) 10-32 nut C) 10-32 bolts F) Burner Pipe FIGURE 3 CS/CA Burners 10-32 bolts ASSEMBLY STEP ONE: BURNER PAN FITTINGS (Figure 1) NOTE: If fittings do not come pre-wrapped with Teflon threaded tape, pipe compound must be applied to the non-flared threads. 1. Ensure that the BURNER PLUG (Figure 1A.) is inserted into the opposite end of the BURNER PIPE (Figure 1B) and wrench tightened. 2. Thread the Natural Gas or Propane Burner Pan Inlet Assembly into the BURNER PAN (Figure 1C). • Natural Gas Burners (NG) (F, FX, CS, CXF, TNA) Insert the BURNER ORIFICE (Figure 1D) into the INTERNALLY TAPPED 3/8 FLARED x 3/8 MIP ELBOW (Figure 1E) and wrench tighten. (Orifices and Fittings are provided with the Burner Pan) • Propane Burners (LP) (FA, FA-X, CA, CXFA, TNA/LP) requires MA (Figure 1F) or MA-2 (Figure 1G) AIR MIXER ASSEMBLY. Insert the Internally Tapped 3/8 Flared x 3/8 MIP Elbow and wrench tighten. Thread the Air Mixer onto the 3/8 Flared x 3/8 MIP Elbow and wrench tighten with air intake hole positioned horizontally and parallel with the floor. A) Burner Plug B) Burner Pipe C) Burner Pan E) Internally Tapped 3/8 Flared x 3/8 MIP Elbow FIGURE 1 G) Air Mixer For CA Burner Inlet Assembly (MA) (Supplied with burner only) F) Air Mixer For LP Gas Burner Inlet Assembly (MA2) D) Orifice Propane Burner Inlet Assembly Natural Gas Burner Inlet Assembly A) Pilot Thermocouple Assembly Pilot Thermocouple Assembly 3 FIGURE 4 (CXF AND CXFA Burners Pilot Thermocouple Assembly 10-32 bolts FIGURE 5 (TNA / TNA-LP Burners) 10-32 nuts & bolts Pilot Thermocouple Assembly A) 10” FLEX CONNECTOR B) VALVE OUTPUT 3/8 FLARED FITTING C) BURNER INPUT 3/8 FLARED x 3/8 MIP ELBOW VALVE INPUT VALVE OUTPUT 3/8 FLARED FITTING WITH 10” FLEX CONNECTOR ATTACHED VALVE INPUT 3/8 FLARED FITTING (Attach to Gas Supply) PILOT INPUT FIGURE 6 Connect 10” FLEX CONNECTOR (Figure 6A) between the flared ends of the VALVE OUTPUT 3/8 FLARED FITTING (Figure 6B) and the BURNER INPUT 3/8 FLARED 3/8 x MIP ELBOW (Figure C). Bend the 10” Flex Connector to the optimum Valve position (forward and to the side of the Burner pan, low to the floor). STEP THREE: CONNECT BURNER AND PILOT GAS SUPPLY 4 FIGURE 7 10-32 nut 10-32 bolt 10-32 bolts Thermocouple Heat Shield (PB4) LEFT SIDE GAS SUPPLY CONNECTION Attach the Pilot Support Bracket (PB-1) to the left side of the burner pan using a 10-32 nut and bolt (Figure 7A), then place the Pilot Thermocouple Assembly over the bracket aligning the two screw holes (Figure 7b). Place the Thermocouple Heat Shield over the Thermocouple Assembly and bolt onto the Pilot Support Bracket using the supplied 10-32 nuts and bolts (Figure 7C). A) Pilot Support Bracket (PB-1) B) C) Pilot Thermocouple Assembly Burner Plug Gas Supply Pipe Pilot Support Bracket bolted onto burner pan 5 Internally Tapped 3/8 Flared x 3/8 MIP Elbow Burner Plug Burner Pipe Air Mixer For LP Gas Burner Inlet Assembly 10” Flex Connector Burner Pan Pilot Thermocouple Assembly Burners B) “EASY” Safety Valve Heat Shield A) C) Remote Receiver E. The “EASY” Safety Valve (Figure 8B) and Remote Receiver (Figure 8C) are both adversely affected by heat and must be placed as far forward and to the side of the burner pan as possible (bottom right). The “EASY” Safety Valve may also be placed open face side down with heat shield up as shown in Figure 8D. Our optional Ceramic Log House accessory (Figure 8E), offers heat protection for the Remote Receiver while being pleasing to the eye. When connecting receiver to “EASY” Safety Valve be sure to match red and black connectors (Figure 8F, red to red and black to black). WARNING • DO NOT remove Heat Shield (Figure 8A) . It is intended to prevent premature valve failure and voiding of warranty. Replace immediately if removed for any reason. • The “EASY” Safety Control Valve must be protected to a maximum ambient temperature of 225° F. Excessive heat to the valve is indicated by melted plastic or wiring on the valve body and is not warrantable. • Allow an adequate period of cooling after use before closing glass doors. • NEVER operate your gas log set with glass doors closed. • DC POWER FROM THE RECEIVER OPERATES THIS UNIT. DO NOT CONNECT TO A 115V AC LINE. SAFETY CONTROLS DAMAGED BY HEAT OR AC ARE NOT COVERED BY WARRANTY. SUGGESTED FIREBOX LAYOUT AND REQUIRED PARTS FIGURE 8 D.F. 6 FURTHER SAMPLES OF FIREBOX LAYOUT TNA STYLE BURNER CXF AND CXFA STYLE BURNER CS AND CA STYLE BURNER Burners Burner Plug Burner Pipe Flex Connector Heat Shield Internally Tapped 3/8 Flared x 3/8 MIP Elbow Burners Burner Pipe Burner Pan Pilot Thermocouple Assembly Flex Connector Heat Shield Burner Pipe Burner Pan Pilot Thermocouple Assembly Flex Connector Heat Shield Each shown with “EASY” Safety Valve and Receiver placed as far forward and to the side of the burner pan as possible. “EASY” Safety Valve Remote Receiver “EASY” Safety Valve Remote Receiver Pilot Thermocouple Assembly “EASY” Safety Valve Remote Receiver 7 1. Turn VALVE KNOB to “ON” position (Figure 11A). 2. Slide switch on the RECEIVER (Figure 11B) to “REMOTE” position. 3. Consult Operating Instructions for Accessory Control. 4. Adjust the burner flame height by turning the valve knob clock- wise to lower and counter-clockwise to raise up to full on. During the heating season leave valve knob in “PILOT” position for convenience. Otherwise, turn to “OFF” position for any prolonged non-use. Variable flame height can only be achieved via the hand held remote. ON/OFF SOLENOID B) PILOT ADJUSTMENT SCREW A) VALVE KNOB C) KNOB POSITION INDICATOR LIGHTING AND OPERATION IMPORTANT! YOUR GAS LOG SET SHOULD BE OPERATED FOR THE FIRST 2-3 HOURS AT A LOW FLAME SETTING TO ALLOW TEMPERING OF THE REFRACTORY LOGS. TO SHUTDOWN OVERNIGHT OR FOR ANY PROLONGED PERIOD, SLIDE RECEIVER SWITCH TO “OFF” POSITION (Figure 11B) FIGURE 11 STEP THREE: BURNER OPERATION 1. The Pilot flame should be steady, surrounding the THERMOPILE TIP (Figure 10B). 2. If pilot flame adjustment is necessary, use a narrow long stem flathead screwdriver to turn PILOT ADJUSTMENT SCREW (Figure 9B) above. 3. Turn clockwise for less flame, counter-clockwise for more. 4. If after pilot adjustment the burner begins to shutdown, re-adjust for a longer pilot flame. STEP TWO: PILOT ADJUSTMENT THERMOCOUPLE ASSEMBLY FIGURE 10 A) PILOT B) THERMOCOUPLE TIP NOTE: The VALVE KNOB has complete control of gas to the pilot and burner. It cannot be turned to “OFF” without first de-pressing dial to the “PILOT “ position and then rotating clockwise to “OFF” (see figure 8A). IMPORTANT! CHIMNEY DAMPER MUST BE WIDE OPEN! THE FLUE MUST VENT ALL PRODUCTS OF COMBUSTION. DAMPER AND GLASS DOORS MUST BE FULLY OPEN BEFORE LIGHTING OR BURNING FOR PROPER VENTILATION AND TO PREVENT HEAT DAMAGE TO VALVE. FIGURE 9 “EASY” SAFETY VALVE STEP ONE: PILOT LIGHTING 1. Turn VALVE KNOB (Figure 9A) to “PILOT” position. 2. Depress and hold until air is bled and gas flows to Pilot (Figure 10A). 3. Light Pilot with a Match or Lighter. 4. Once Pilot is lit, continue to depress and hold until the Pilot flame remains lit (approximately 30 to 60 seconds). 5. If Pilot does not remain lit, depress and turn Valve Knob clockwise to “OFF” position and wait at least 5 minutes to allow gas to dissipate. Repeat steps 1 thru 4. A) VALVE KNOB TURNED COUNTER CLOCKWISE TO “ON” POSITION B) RECEIVER SLIDE SWITCH IN “REMOTE” POSITION KNOB POSITION INDICATOR THE RECEIVER HAS 3 POSITIONS; “OFF”, “FULL ON” AND “REMOTE ACCESS ON” 8 “RPK3E / SE” Troubleshooting Guide Complaint: Pilot flame fails to light / Pilot burner releases no gas. Is the gas supply turned on? Is the gas tank empty? Comment: Hold gas valve knob in until all the air has dissipated. A) Volcanic rock may be impeding full depression of the valve knob. B) Gas valve knob should be depressed for a full 30 to 60 seconds. Complaint: Pilot lights, but fails to remain lit after releasing valve knob. Is the pilot adjustment correct? (see figure 10 page 7) A) If pilot flame is low, turn pilot adjustment screw counter clockwise for a longer pilot flame. B) If set to high, turn valve adjustment screw clockwise to lower pilot flame. Comment: The ideal pilot flame characteristic is steady and soft blue surrounding 1/8 inch of the thermocouple. (See “Pilot Flame Adjustment”, figure 10 page 7 in the RPK3E (-SE) (-N/P) instruction manual. Is thermocouple lead making electrical contact with the valve body? (see page 1, number 10) A) The thermocouple lead fitting might be over tightened (damaging the thermocouple lead) or under tightened. B) The correct torque is achieved by hand tightening the thermocouple lead fitting, then one half turn with a 3/8” wrench. Is gas pressure too low? Comment: The minimum required W.C. pressures are: 5” W.C. natural gas and 11” W.C. for propane gas. Complaint: My remote will not work Is the gas valve knob in the on position? The “SE” model requires a Variable Remote Transmitter Device. (Call your supplier) Is the receiver button in the remote position? Try re-installing the batteries in the receiver (connected to valve) as well as the transmitter (remote) Press the learn button once to set frequency. (see remote receiver instructions page 1, or RPK3E (-SE) (-N/P) instructions page 7, figure 11) Comment: If you have pressed the learn button too many times it can be reset by holding the learn button down for ten seconds, then press the learn button once to re-learn the frequency. Note: When installing more than one unit into the same home; 1) Install batteries into one transmitter and receiver at a time. 2) Once the unit is operating correctly turn receiver to “OFF” position and continue with next installation. 3) Only after each unit has been programmed can they all be turned to the “ON” position and operated. Note: Two wireless remote devices cannot operate the same receiver, however they may be interchanged by re-learning the radio frequency. Complaint: Why is there a beeping sound coming from the fireplace? Is the receiver properly located? (See “Firebox layout” pg. 5 of the RPK3E (-SE) (-N/P) instruction manual.) Is the receiver positioned where ambient temperatures do not exceed 130 F°? Do batteries need replacing? (check and replace batteries annually.) Complaint: Why is my burner turning on by itself? Comment: The system can be affected by radio frequencies (RF) within a 20’ range using non-directional signals, therefore unknown ultra sound sources are capable of turning the burner on and off. When shutting down for the night, vacation or a prolonged period place receiver in the off position. Note: In the event of failure in the field, the “EASY Safety Pilot Kit” may be operated manually. A “Valve Plug Easy” is included in every RPK3E (-SE) (-N/P) (page 1, number 7). Follow instructions carefully: 1) Place gas valve knob in the off position (page 7 RPK3E (-SE) (-N/P) instructions) 2) Remove motor drive and replace with valve plug. Call your supplier for the information needed to repair your remote. When sending to your supplier for testing pack these items : Motor Drive, Receiver, and Transmitter. CHIMNEY TOP DRAFT INDUCER Model: Type “C” The Type “C” Chimney Top Draft Inducer is designed for installation on smoke pipes, Type” B” vents, Type “L” vents and factory built Class “A” chimneys. The Type “C” Draft Inducer is installed on the top of the vent system outside of the building. English .......Page 1 Français .....Page 4 Espanıl ......Page 6 Page 2 INSTALLATION SMOKE PIPE, TYPE “B” VENTS AND TYPE ”L” VENTS 1. Insert the Type “C” housing directly into the vent pipe. (See Figure 1) 2. Fasten housing to vent pipe using three (3) sheet metal screws, located 120º apart. 3. Seal joint with a high temperature silicone adhesive sealant MASONRY CHIMNEYS 1. Measure the size of the chimney liner and compare this dimension to the diameter of the base plate on the inducer. Allow for at least ½ inch overlap of the base plate. If this overlap cannot be maintained, refer to Installation with Chimney Cap Section. 2. Apply a bead of high temperature silicone adhesive sealant around the edge of the masonry top or chimney liner. 3. Install the draft inducer on top of the chimney with the unit resting on the base plate. Make sure the unit is sealed. Fasten the inducer to the chimney using anchor bolts and securing wires or cables. (See Figure 2) WITH CHIMNEY CAP 1. Construct a chimney cap that completely covers the outside of the chimney. (See Figure 3) 2. Apply a bead of high temperature silicone adhesive sealant around the hole cut in the center of chimney cap. Fasten chimney cap onto draft inducer base plate with three (3) sheet metal screws. 3. Apply a bead of high temperature silicone adhesive sealant around edge of the masonry top and fasten chimney cap onto chimney. (See Figure 4) Figure 1 Figure 2 Figure 3 Figure 4 Page 3 WIRING 1. Remove the four (4) screws that hold the conical rain cover in place.This will expose the motor juction box. CAUTION: Disconnect electrical power when wiring draft inducer. 2. Wire the draft inducer in accordance with the National Electrical Code and applicable local codes. UNIT MUST BE GROUNDED! Check ground circuit to make certain the unit has been properly grounded. The wiring should be protected by an overcurrent protection circuit, such as a fuse or circuit breaker rated at 15 amperes. (See Diagram A) 3. After wiring, replace conical rain cover. Diagram A Page 8 OPTIONAL RAIN SHIELD INSTALLATION INSTRUCTIONS: As an optional accessory to the Type C Draft Inducer, a rain shield has been provided to further prevent water from wind driven rain from entering the chimney. To install please follow the instructions below. 1. Remove cap on Type C unit by removing the four mounting screws as shown in figure 1. 2. Apply a bead of the provided silicone sealant along the edges of the first three sections. (See Figure 2) 3. Then using the provided #8x3/8 screws, join the three sections by screwing each section together at the first 3 holes. (See Figure 3) 4. Apply a bead of silicone sealant around the top of the unit at the approximate position shown in Figure 4. 5. Center the assemble three sections of the rain shield over the Type C unit so that the opening allows for the electrical box as shown in Figure 5. 6. Apply two strips of silicone sealant the the edges of the assembled section to seal the fourth section. (See Figure 6) 7. Insert fourth section under electrical box and on top of the assembled three sections. Using the remaining #8x3/8 screws, complete the four piece assembly. (See Figure 7) 8. Using the #10x5/8 self drilling screws provided, mount the shield to the Type C unit using the two holes at the top of each section. (See Figure 8) 9. Re-attach the cap of the Type C unit. (See Figure 9) PN 04052900 Rev C 10/06 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9