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File Documents.110 Coach Rd.0079.2018 (23).ARBK
11)1.1 IvaI IL THE CITY OF ASPEN City of Aspen and Pitkin County FIREPLACE & WOODSTOVE REGISTRATION *Parcel Id number: 2735 -- 023 -- 03 -- 007 Street Address: 110 + 112 Coach Road Owners Name: Oyster Shores LLC *Required—Contact Assessors offices at 920-5160 Registration will not be accepted without a Parcel Id number List all devices in your home (2 are allowed per building, except for gas appliances) Note:If the number, type and location on this registration form do not match what is show on your plans or what is actually installed,your permit or Certificate of Occupancy will be denied. Type of Building (circle one): Residential Other Type of device Room Existing New Make & Model Wood burning fireplace (select one) ?Site-built masonry ?Factory built insert: model number: Gas log fireplace LIVING ROOM 102 x (select one) ?Site-built masonry ?Factory built insert: model number: CUSTOM MASON-LITE FIREPLACE Certified woodstove Gas fireplace appliance MASTER BEDROOM 202 X MONTIGO L52DF (attach spec sheet) If any devices are being removed, please describe here, i.e. "old woodstove removed from living room" Zone 4 Architects LLC / By Jeff McCollum 03/21/18 Signature of applicant Date RECEIVED G:\city\building_dept\Aspen 2004 Checklists\fireplace registration .doc 10/3 0/2 018 over ASPEN BUILDING DEPARTMENT ASPEN/PITKIN COUNTY FIREPLACE AND WOODSTOVE REGULATIONS In order to keep our air as clean as possible,the elected officials of Aspen and Pitkin County have passed ordinances to regulate the number of fireplaces and woodstoves that can be installed in any building. Building permit applicants must file a fireplace/woodstove registration with the City of Aspen Building Department or the Pitkin County Building Department before the building permit is issued. Pitkin County is separated into 2 areas. One is the non attainment area,which includes the City of Aspen and the Metropolitan areas of the county,i.e.Mountain Valley,Red Mountain,Difficult Campground,T Lazy 7 Ranch,and part of Starwood. The other is the attainment area which includes the less densely populated parts of the county,i.e.Brush Creek Village,Holland Hills and Old Snowmass. Decorative gas appliance:A device utilizing natural gas as a fuel gas designed to appear as a real fireplace with a 4 to 5 inch Class B vent or direct vent,fixed glass door and a firebox no deeper than 24 inches. Certified Woodstove: Colorado Phase III certified woodstove or a Phase II EPA certified woodstove. Gas log fireplace:Meet all codes for burning wood but are used with gas logs. They are not allowed in bedrooms. Aspen and Metropolitan Areas of Pitkin County in the non attainment area New buildings in the non attainment area may have either 2 gas log fireplace or 2 certified woodstoves or 1 each. They may also have an unlimited number of decorative gas appliances. Wood burning fireplaces cannot be installed,nor may coal be used as fuel. Remodeling or an addition to an existing home in the non attainment area • If the building has 2 or more fireplaces,gas log fireplaces or woodstoves,they only devices you can add are decorative gas appliances. • If the building has 1 fireplace,gas log fireplace or woodstove,you may add 1 gas log fireplace and an unlimited number of decorative gas appliances. • If a building has more than 2 fireplaces,gas log fireplaces;if one is affected by the remodel it must be removed. • If a building has only 1 or 2 fireplaces,woodstoves or gas log fireplaces,please keep in mind: o If you alter the firebox of a fireplace,it must be converted to gas logs or removed. o If a woodstove is moved,it must be removed or replaced with a department certified woodstove. Attainment Area in Pitkin County New residential buildings in this area may have one wood burning fireplace and one gas log or certified woodstove. If there is no fireplace,you may have either 2 gas log fireplaces or 2 certified woodstoves or 1 each. Buildings may also have an unlimited number of decorative gas appliances. Remodeling or an addition to an existing building in the attainment areas • If the building has 2 or more fireplaces or woodstoves,the only devices you can add are decorative gas appliances. • If you have 1 fireplace or woodstove,you may add 1 gas log or certified woodstove and an unlimited number of decorative gas appliances • If a building has more than 2 fireplaces or woodstoves: if one is affected by a remodel,it must be removed • If a building has on 1 or 2 fireplaces,woodstoves or gas log appliances,please keep in mind: o If a woodstove is moved,it must be removed or replaced with a department certified device. o If you alter the firebox of a fireplace,and already have another fireplace,it must be converted to gas log Non residential buildngs(which include commercial buildings,restaurants,lodges,public buildings,and hotels)in the attainment area of Pitkin County are allowed to have gas appliances. RECEIVED G:\city\building_dept\Aspen 2004 Checklists\fireplace registration .doc 10/3 0/2 018 over ASPEN BUILDING DEPARTMENT 7‘1 1 -/7`t\ /LSE \T-J JT1F]E , MASONRY FIREPLACE INDUSTRIES, LLC 1 NOTE:NON- COMBUSTIBLE ONLY WITHIN 18"OF TOP R }"---' S OF OPENING 16" 2" t Jl 16" .I I. 7-7 a � w /./ 27 1/4" .:7F _�: : \--\\___riii , 54" ' F ..„.• ..„.0.3 .• 75" 22.5" .' L l ,^1 27, ,....„. ..„.r.,.. ..., ...... ....., •.a : da ' :.d :. :.a o.f a . 28" ELEVATION 85" '�� I I I I I I I � l I ] I !I I I I 1 I I I 1 I I I I I I I I I I I I I 1 ` ._28° I I 1 1 I 1 I 0,. u�. I I I 1 I I I I. I I I I I I 1 V -:. <• I _ I I I I I I I I I I I I : • . : .4 1 1 1 I I I I I I I I I I I I ::': ..::\ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 t... 72" 85„ , Note:This unit is 100%custom and is built to the masonry code PLAN VIEW NFPA 211.This fireplace is non-refundable and requires a 50% deposit on order and 50%upon shipment.We do not supply the angle iron with these units,but recommend using 4"X 3"X 3/8" Dealer: HHDU angle iron.Any See Through or Multisided units we also recommend the use of an exhaust fan to insure a proper draft. TITLE: Custom M F P Structural Engineering may be required,if so the cost will be $400 that we pay directly to our SE.Please sign and return a copy DWG.NUMBER RELEASE DATE REV.DATE of this drawing when submitting your order.The quoted price will be valid for 6 months from the day it was quoted. C Q2867 2/5/1 8 J XY Date 10/30/2018 ASPEN BUILDING DEPARTMENT IALA\.ss(o)NL:nnE Instructions by MFI•Masonry Fireplace Industries,LLC NOTE: IT IS Z4A's UNDERSTANDING THAT THIS IS USED FOR A CUSTOM GAS LOG INSERT PER THE PREVIOUS PAGE. - � 1�- II►�I I/_II11111�1 11��\I/�I 1 ►III\I Masonry Firebox Models MFP-33/39/44/49/63 THIS WOOD-BURNING FIREPLACE COMPLIES WITH UL127 STANDARD AS A FACTORY-BUILT APPLIANCE. AWARNING: THIS FIREPLACE IS APPROVED FOR USE AS A WOOD BURNING FIREPLACE. IT HAS NOT BEEN TESTED OR APPROVED FOR UNVENTED GAS LOGS. A WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY, PROPERTY DAMAGE OR LOSS OF LIFE. REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION. CONSULT A QUALIFIED INSTALLER OR LOCAL DISTRIBUTOR. IMPORTANT: DO NOT BURN WITHOUT FIREBRICK LINING. FIREBRICK NEEDS TO BE RATED ASTM-C1261. PROVIDE CLEARANCE FOR HEAT EXPANSION WITHIN HEARTH AREA. SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep with your other important papers. NATIONAL We recommend that our woodburning FIREPLACE INSTITUTEhearth products be installed and serviced PFL b rofessionals who are certified in the U.S.NFI bytheNationalFireplaceInstitute (NFI)as NFI Woodburning Specialists or who are US certified in Canada by 0 CERTIFIED Wood Energy Technical wood Energy Technical Training Report No. 08-154 wwwnecenaled.org Training(WETT). ....<<,n . Do not store gasoline or other flammable vapors and ICC Evaluation Services liquids in the vicinity of this or any other appliance. Report No. 2401 REV OCT2016 10/30/2018 ASPEN BUILDING DEPARTMENT THIS PAGE INTENTIONALLY BLANK RECEIVED 10/30/2018 ASPEN BUILDING DEPARTMENT CONTENTS MFP-33 Fireplace Parts Diagrams Pg. 2, 3 MFP-39/44/49 Fireplace Parts Diagrams Pg. 4, 5 MFP-63 Fireplace Parts Diagrams Pg. 6, 7 Fireplace Overall Dimensions: MFP-33 and MFP-63 Pg. 8 Fireplace Overall Dimensions: MFP-39/44/49 Pg. 9 Fireplace Framing Dimensions Pg. 10 — 12 Safety Information Pg. 13 Product Overview Pg. 14 Clearances to Combustibles Pg. 15 Combustible Floor Clearances Pg. 15 Mason-Lite Fireplace & Chimney System Pg. 15 Chimney System Heights P.g 15 Supporting Floor Systems Pg. 16, 17 Combustible Floor Installations Pg. 18 What You Will Need Pg. 19 Fireplace Assemblies Pg. 20-25 Installing Damper and Chimney System Pg. 26 Firestop Radiation Shield Pg. 27 Mason-Lite Firebrick Liners Pg. 27, 28 Fireplace Finishes and Combustible Trim Clearances Pg. 28 Installing Outside Air Pg. 28, 29 Chimney Pipe Pg. 29 Adding a Gas Pipe Pg. 30 Adding Electrical Connection Pg. 30 Fireplace Grates and Screens Pg. 30 Mason-Lite Owner's Operation & Precautions Pg. 30 Starting A Fire and Basic Operation Pg. 31 Annual Fireplace Maintenance Pg. 31 Customer Service & Parts Replacement Pg. 31 Appendix I Pg. 32 Appendix II Pg. 33 Limited Warranty Pg. 34 Below is a sample picture of the rating plate that is located inside the lower dome side of your fireplace. Model Number, Date Of Manufacture and Serial Number should be stamped on the plate where indicated. Masonry DO NOT REMOVE THIS LABEL Tested& 4, MFIFireplace See MFI's installation and operating instructions for Listed By Report Industries,LLC this model.Contact local building officials about C v US No.08-154 6391 Jurupa Ave. restrictions and installation specifications in your area. Riverside,CA 92514 ICC Evaluation DATE SERIAL ES Services Report - LARR No.25924 OF MFG. No. �- No.2401 MODEL ■ MFP33 II MFP39 • MFP44 ■ MFP49 • MFP63 No.: 0 WARNING:THIS FIREPLACE BWARNING:Use only approved, FIREPLACE CLEARANCES TO COMBUSTIBLES: listed Chimney Pipe as follows: UNIT FRONT,SIDES,REAR 2"(51 mm) HAS BEEN TESTED FOR USE ONLY COMBUSTIBLE FLOOR(MFP33/39/44/49) 6"(203 mm) WITH APPROVED GLASS DOORS. MFP33/39/44: UL103-12"-Class A COMBUSTIBLE FLOOR(MFP63) 8"(203 mm) TO REDUCE THE RISK OF FIRE OR (DM12-12",FMI 12"chimneys). COMBUSTIBLE SHEATHING ABOVE OPENING TOP...18"(457 mm) INJURY,CONSULT OWNER'S MANUAL. MFP49: UL103-14"-Class A SHEATHING OR TRIM TO OPENING SIDES 8"(203 mm) THIS FIREPLACE IS MFP63:UL103-16"-Class A MANTLE ABOVE OPENING 12"(305 mm) DESIGNED FOR USE ONLY Please refer to pipe manufacturer's OPENING TO SIDE WALL 24"(610 mm) WITH SOLID WOOD LOGS, installation instructions. HEARTH EXTENSION BEYOND FRONT 20"(508 mm) PLUMBED LPG OR NG LOG HEARTH EXTENSION BEYOND SIDES 12"(305 mm) LIGHTERS OR PLUMBED ANSI Chimney Height: INSULATION FROM FIREBOX 2"(51 mm) Z21.60 DECORATIVE GAS LOGS. Max.:40 ft. MANTEL CLEARANCES MANTEL ABOVE OPENING: Consult instructions included with 0"- 3": 1-1/2"MAX.PROJ. MIN.-3"SHEATHING OR this firebox for further information. Min.:14 ft.(17 ft.with 1 or 2 offset TRIM TO OPENING SIDES 8" sections maximum) 3"-12": 1-1/2"-8"MAX.PROJ. i THIS APPLIANCE NEEDS FRESH AIR FOR SAFE OPERATION AND MUST BE INSTALLED z SO THERE ARE PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR. > LISTED MASONRY FIREPLACE SYSTEM COMPLIES WITH APPLICABLE REQUIREMENTS OF UL127 AND ULC610. N g Fireplace is designed for installation per the National Fire Protection Association Standard for Chimneys,Fireplaces,Vents and Solid Fuel-Burning Appliances(NFPA 211). RNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. AOR DU E THE RISK OF FI E OR INJURY,DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE. 0/30/2018 1 ASPEN BUILDING DEPARTMENT MFP-33 Fireplace Parts Diagrams Combustible Floor Systems Non-Combustible Floor Systems Figure 1 0 0 0 Figure 20 0 41) 11 �` 11 \% 0 �% 0 V '� • �, 13 ' ���' 13 CI �� / .�� �� CI v� / otp0 0 411 \t$ C' 0 _ _ ,,_ - —. w. . „ C' 0 0 I�111 1 0 i 'll 111 ��11 � 0 �111 ��111 � CO o I/ � 4:1 I 1 I Il l/ I. 111 I�wI )'" 0 I� 11 ,. - 0 i® 0,- fiD I 170 0 1 ° 0 ...-- _../ 4111 .) *- 19 CO ED c; ' -°° - .' pr , ; ? 0 0 0 0 0,77,, 0 I See Page 16 thru 18 for combustible floor DETAIL A RECEIVED and framing anchoring illustrations. SCALE 1 : 8 10/30/2018 2 ASPEN BUILDING DEPARTMENT MFP-33 Fireplace Parts List ITEM P/N DESCRIPTION QTY 1 MFP33-1 HEARTH BTM 2 2 MFP33-2 REAR WALL 2 3 MFP49-3 SIDE WALL 5 4 MFP49-3A SIDE WALL W/04 1 5 MFP33-4 DOWNDRAFT DIVERTER 1 6 MFP33-5 LOWER DOME 1 7 MFP33-6 LINTEL 1 8 MFP33-6A LINTEL, FRONT 1 9 MFP33-6B I T-BAR, STEEL 1 10 MFP49-7 DOME, SIDE-LOWER 2 11 MFP49-8 I DOME, SIDE, UPPER 2 12 MFP33-9 DOME TOP 1 13 MFP33-10 DOME, FRONT-REAR 2 14 MFP521 RATING PLATE 1 15 NOTSUPPLIED2 12 INCH DAMPER/ANCHOR PLATE 1 16 NOTSUPPLIED2 ANCHOR PLATE INSULATION 1 17 MFP4-AK 1 OUTSIDE AIR KIT,4" DIA 1 18 MFPB33' METAL BASE 6 INCH HIGH 1 19 NOTSUPPLIED2 CEMENT BOARD 1 20 MFPSB 1 ASSY, FLOOR JOIST BRACE 4 21 REBAR #3 REBAR(03/8")x 36" 6 22 MFP364 ALLTHREAD 1/2-13 x 12" 4 23 NOTSUPPLIED2 Wide FW 0.5625 16 24 NOTSUPPLIED2 1/2-13 UNC HEX NUT 16 25 NOT SUPPLIED 2 1" FIBERGLASS INSULATION BLANKET 1 I ITEMS NOTED ARE SOLD SEPARATELY. 2 ITEMS INDICATED AS "NOT SUPPLIED" CAN BE OBTAINED FROM YOUR LOCAL HARDWARE STORE. Optional Outside 04" ,41-00 Only Mason-Lite MFP33-GD Glass Doors have been tested Combustion Air Kit r v0 d / 6 , and approved for use with this Model No.: MFP4-AK I 4 �� life \ fireplace. 0�� (����I %,' ,4 4 For installation Instructions,see I ��� LE // // separate instructions included / / �� p �/ ��� � '/' �' with doors. III' / k (04" Ducting not included) " \`\\ MFP33SHBL- Herringbone MFP33FRBL- Running Bond Refractory Firebrick Liners RECEIVED (Herringbone Pattern shown,also available in Running Bond-see Pg.27) 10/30/2018 3 ASPEN BUILDING DEPARTMENT MFP-39/44/49 Fireplace Parts Diagrams Combustible Floor Systems Non-Combustible Floor Systems Figure 3 Figure 4 o CI ID 0 wir 0 0 .,- o;..:-,,<1'.1>:_ , i,,r1-411Wia 0 0 0 iarlio _ i IN 1 0 ri# 11111W%se 0 0 I 1. tf. 11 I 1-1 0 0 4... ............... 0 4,1... ............. c:::? 0 l'"%lilli 00 0 o• o Oil CI 01 , . .,. CI I ou �� 0 I ,, . P/ 0 111 _I� 1/ 0 11.--0- I 10 CO Iwo- ,I��, 0 0 - . - 0 0 4 °r%1 il i P, 11"; CIO 1 44%.,...illio 0 _� 0oe .i .1 Ho---,--kw---- 0 � ® ® m 71z + C;›110 i 22 p ® -- See Page 16 thru 18 1 DETAIL A CEIVED for combustible floor Q SCALE 1 . 8 RE and framing anchoring 10/30/2018 illustrations. 4 ASPEN BUILDING DEPARTMENT MFP-39/44/49 Fireplace Parts List ITEM P/N DESCRIPTION QTY ITEM P/N DESCRIPTION QTY MFP39-1 2 11 MFP521 RATING PLATE 1 1 MFP44-1 HEARTH(Left or Right) s ANCHOR PLATE 1"FIBERGLASS INSU MFP49-1 12 NOT SUPPLIED 1 LATION BARRIER MFP39-2 2 13 NOT SUPPLIED 3 DAMPER/ANCHOR PLATE(012 OR 1 2 MFP44-2 REAR WALL 014) MFP49-2 14 MFP4-AK' 4 INCH DIA.OUTSIDE AIR KIT 1 MFP39-3 5 3 MFP44-3 SIDE WALL 15 NOT SUPPLIED 3 1"FIBERGLASS INSULATION BLANKET 1 MFP49-3 MFPB39' 1 MFP39-3A SIDE WALL(with 04"Outside Com 1 16 MFPB44' 6"METAL BASE 3A MFP44-3A bustion Air Hole) MFPB49' MFP49-3A 17 NOT SUPPLIED 3 CEMENT BOARD 1 MFP39-4 1 4 MFP44-4 SMOKE SHELF(Downdraft Diverter) 18 MFPSB 1 ASSY, FLOOR JOIST BRACE 4 MFP49-4 19 REBAR #3 REBAR(03/8")x 34"L. A/R 2 MFP39-5 1 5 MFP44-5 DOME REAR-LOWER 20 MFP364 ALL-THREAD BAR, 1/2-13 UNC X 12" 4 MFP49-5 21 NOT SUPPLIED 3 NUT, 1/2-13 UNC 8 6 MFPMFP39-6-6 LINTEL 1 22 NOT SUPPLIED 3 WASHER,01/2"X 1/16 8 MFP49-6 MFP39-6A 1 6A MFP44-6A LINTEL FRONT MFP49-6A MFP39-6B 6B MFP44-6B T-BAR 1 MFP49-6B MFP39-7 2 7 MFP44-7 DOME SIDE-LOWER MFP49-7 MFP39-8 2 8 MFP44-8 DOME SIDE-UPPER MFP49-8 MFP39-9 DOME TOP 012" 1 9 MFP44-9 DOME TOP 012" MFP49-9 DOME TOP 014" MFP39-10 2 10 MFP44-10 DOME FRONT/REAR-MIDDLE MFP49-10 ' ITEMS NOTED ARE SOLD SEPARATELY. 2 MFP39 requires 6, MFP44/49 requires 8 \1\L ITEMS INDICATED AS"NOT SUPPLIED"CAN BE OBTAINED FROM t(�l`l YOUR LOCAL HARDWARE STORE. ii IOnly Mason-Lite MFP39-GD, Optional Outside 04" MFP44-GD and MFP49- Combustion Air Kit / GD Glass Doors have been Model No.: MFP4-AK tested and approved for use '' ', with this fireplace. MFP(33,39,44,49)SHBL- Herringbone i ;;' For installation Instructions, MFP(33,39,44,49)FRBL- Running Bond see p r str Refractory Firebrick Liners V � ncludedr .� ' (Herringbone Pattern shown, also available �� in Running Bond -see Pg.27) - )- 10 30 2018 (04" Ducting not included) 5 ASPEN BUILDING DEPARTMENT MFP-63 Fireplace Parts Diagrams Combustible Floor Systems Non-Combustible Floor Systems Figure 6 Figure 6 411) / y 0 / ) 41) Aa, / : 4 \: , 401) 15 , 0 4 0 e 0 �111. . �, I� 7 0 �111 t �°111 1111 0 o I� �111. O or � ��111 0 ��111 42j L \I1 I/ � Ili II � 0 I� I/ III O II I h 1/ 15 © �' /I © i� � II O (11) 4gilirr-‘410. I I Y � � I � ` 15 °' O ' i 0 A O \O 4 4 CVO 0 m 21 0 O DETAIL A RECEIVED See Page 16 thru 18 for combustible floor and framing anchoring illustrations. 10/3 0/2 018 6 ASPEN BUILDING DEPARTMENT MFP-63 Fireplace Parts List ITEM P/N DESCRIPTION QTY 1 MFP63-1 HEARTH (Left or Right) 2 1A MFP63-1A HEARTH CENTER 1 2 MFP63-2 REAR WALL(2 PIECES) 3 sets 3 MFP63-3 SIDE WALL 7 3A MFP63-3A SIDE WALL(with 04"Outside Combustion Air Hole) 1 4 MFP63-4 DOWN-DRAFT DIVERTER(2 PC) 1 set 5 MFP63-5 DOME REAR- LOWER 1 6 MFP63-6 I LINTEL 1 7 MFP63-7 I DOME SIDE-LOWER&UPPER 4 8 MFP63-8 DOME SIDE-MIDDLE 2 9 MFP63-9 DOME TOP FOR 16"CLASS A CHIMNEY 1 10 MFP63-10 DOME FRONT/REAR- MIDDLE 2 11 MFP63-11 DOME FRONT/REAR- UPPER 2 12 MFP521 RATING PLATE, MFP63 1 13 NOT SUPPLIED 2 016" DAMPER/ANCHOR PLT --- 14 NOTSUPPLIED2 INSULATION BLANKET --- 15 MFP4-AK' 4 INCH DIA. OUTSIDE AIR KIT 1 16 MFPB63' STEEL SUPPORT PLATFORM 8 INCH HIGH 1 17 NOTSUPPLIED2 CEMENT BOARD, MFP63 --- 18 NOTSUPPLIED2 FIBERGLASS INSULATION BLANKET --- 19 MFPSB ' ASSY, FLOOR JOIST BRACE 4 20 REBAR #3 REBAR(03/8")x(LENGTHS VARY) A/R 21 MFP364 ALL-THREAD BAR, 1/2-13 UNC X 12" 4 22 NOTSUPPLIED2 NUT, 1/2-13 UNC 8 23 NOTSUPPLIED2 WASHER,01/2"X 1/16 8 ' ITEMS NOTED ARE SOLD SEPARATELY. 2 ITEMS INDICATED AS "NOT SUPPLIED"CAN BE OBTAINED FROM YOUR LOCAL HARDWARE STORE. Optional Outside 04" t '0�0� job` Combustion Air Kit VA/4 Oi � �OO� I!% Model No.: MFP4-AK ��a� I��t�i ilo vs t# tit lt (04" Ducting not included) MFP63SHBL- Herringbone MFP63FRBL- Running Bond Refractory Firebrick Liners RECEIVED (Herringbone Pattern shown, also available in Running Bond -see Pg.27) 10/30/2018 7 ASPEN BUILDING DEPARTMENT Fireplace Overall Dimensions: MFP-33 and MFP-63 Mason-Lite MFP33 Fireplace Overall Dimensions 37" Figure 7 32 0 0 11" 28" II 22 1/2" I 21" 23" _Q I I— 33" b 12 1/4" 18 1/2" SECTION A-A 04"OUTSIDE AIR ACCESS CAN ALSO BE INSTALLED ON TB=4.122" THE LEFT SIDE OF THE UNIT. il 16„ 1 41/2"� 7 3/4" 53 3/4" I `MIN 1 III III 30" 24" I IF— L A i3� A L3„ SECTION B-B Mason-Lite MFP63 Fireplace Overall Dimensions 67" 62" Figure 8 _L L LC 1 o o ( _ j 1.--) 11" } 28" 52 1/2" I 21" 11 1 ° r i 23 • 1 016" 33 1/2"---163, SECTION A-A 04"OUTSIDE AIR ACCESS 46" CAN ALSO BE INSTALLED ON THE LEFT SIDE OF THE UNIT. B r ■_i_ ifl I I 7 3/4" IMMI I 5 68 1/2" 4 1/2" *MIN 1 i —t- 9 1/2" 1 7 3/4" I. •I 38 1/8" i I, 30 1/4" ii II� 1II A II MEN 1 1I B 3„J SECTION B-B ALL DIMENSIONS ARE IN INCHES. *ALL DIMENSIONS ARE MINIMUM,MORTAR THICKNESS MAY ADD A TOTAL OF UP TO 1 INCH T THE OVumERALL Hce to RE i E I\1E D Important:2 inch minimum clearance to combustibles from the Dome Top must be �s maintained. Note:If your installation is on combustible floor,the total fireplace height will increase due to the addition of the required metal platform 10/30/2 018 8 ASPEN BUILDING DEPARTMENT Fireplace Overall Dimensions: MFP-39/44/49 Mason-Lite MFP-39/44/49 Fireplace Overall Dimensions Figure 9Ask 11" f T c I I 10" 21 C — 04 1/4" OF N2 B A SECTION J-J (REFRACTORY LINING NOT SHOWN) p 04"Outside Combustion Air Access H may be installed on the right or left side. lVIAS" -LITE 4 1/2" 61 3/4" MIN* f �. I, ,I 38„ 32" II II J ! �1 J 7" , H 3" SECTION H-H ALL DIMENSIONS ARE IN INCHES. *ALL DIMENSIONS ARE MINIMUM, MORTAR THICKNESS MAY ADD A TOTAL OF UP TO 1 INCH TO THE OVERALL HEIGHT. Important: 2 inch minimum clearance to combustibles from the Dome Top must be maintained. Note: If your installation is on combustible floor, the total fireplace height will increase due to the addition of the required metal platform Fireplace Overall Dimensions Model A B C D E F MFP-39 43" 39" 28-1/2" 27" 38" 012-1/4" MFP-44 48" 44" 33-1/2" 32" 43" 012-1/4" MFP-49 53" 49" 38-1/2" 37" 48" 014-1/4" RECEIVED 10/30/2018 9 ASPEN BUILDING DEPARTMENT Fireplace Framing Dimensions A WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Figure 10 Cross-sectional Top View: Combustible Floor Systems ;� X X —,. %° % //////////////////////////////////////////////�/ 41REAR MIN. FROM ND ° COMBUSTIBLES • X ! ) MN X 1 NON-COMBUSTIBLE FACING MATERIAL op z HEARTH EXTENSION / 8„ / ' 8„ ' MIN MIN 'r MIN MIN Fireplace Framing Dimensions: Non-Combustible Floor Systems Figure 11 **IF METAL FRAMING IS USED MAINTAIN A 1/2 INCH MIN.AIR SPACE FROM TOP OF LINTEL. *IF WOOD FRAMING IS UTILIZED IT MUST BE HELD 18 INCHES MIN. FROM TOP OF LINTEL AND 2 INCHES MIN. CLEARANCE MUST BE MAINTAINED ALL AROUND FIREPLACE DOME. 41% b�.�. V MAINTAIN THE 2"CLEARANCE TO � R COMBUSTIBLES ABOVE THE DOME. DO `:% NOT ATTACH COMBUSTIBLE MATERIALS Nill .- III ON TOP OF THE DOME. 18"MIN* I�IIII� 1 I_ ' m IIII,�I11 �\1 Model W N* 'I9I MFP-33 41" ail MFP4439 5247" MFP-44 52" � „_ q a s 2"MIN.CLEARANCE TO lit 0 MFP-49 57" COMBUSTIBLES AROUND -V� SIDES,REAR AND TOP OF `� MFP-63 71" FIREPLACE DOME „w„ REC F I'VE! 10/30/2018 10 ASPEN BUILDING DEPARTMENT Fireplace Framing Dimensions Figure 12 Model A Cross-sectional Top View MFP-33 70-1/2" (Corner Install): ®,,A MFP-39 82-1/2" Combustible Floor Systems �� MFP-44 84-1/4" 411$0 MFP-49 86" S MFP-63 91" A\ “Ay,2"MI 2"MIN '1 .I I I ,t ) _ 1j ror �/ M� % _r. i •lWMXX D C Ilk /i �`\`` NON COMBUSTIBLE '///�� ;�� ` FACING MATERIAL oo z .. . NON-COMBUSTIBLE 8„ ' HEARTH EXTENSION* ' 8„ j, _sv MIN MIN 1'-0" 1'-0" *Not provided as part of fireplace / MIN MIN or sold by MFI. Figure 13 MAINTAINTHE2"CLEARANCE Where the flooring material at the opening of the fireplace is TO COMBUSTIBLES ABOVE combustible, it is required that the hearth extension be covered THE DOME. DO NOT ATTACH with a non-combustible material. The extension should be set COMBUSTIBLE MATERIALS tr-� ON TOP OF THE DOME. flush against the front of the fireplace front and measure 20" • __ , minimum at the front (1'-8" min) and 12" minimum (1'-0" min) 1--� , beyond the sides of the fireplace opening as shown in Figures 1 E `1 10 and 12. 18"MIN* // �'41 I� s \ 1".........0 If a raised hearth extension is being installed, it must be -�4�\�\ t constructed of non-combustible material and any material 0.for— % k.\fit under the structure must also be non-combustible. „H„** ��������" If using a raised hearth or metal base plate, note that a -< �..., combustible wood header must be no closer than 2"to the top II \� of the dome (see Figure 13). 8" MIN*----... <� Attention: You will note that there will be a gap between the NON-COMBUSTIBLE fireplace front and the extension of the non-combustible hearth FACING(NOT SUPPLIED). material. Be certain that you seal this with non-combustible Condition Dim. "H"** material. with 6" platform 10" with 8" platform 12" RECEIVED without platform 3" *MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS. **MEASURED FROM FLOOR TO TOP OF FIREBRICK LINER. 10/3 0/2 01 8 11 ASPEN BUILDING DEPARTMENT Fireplace Framing Dimensions Figure 14 Non-Combustible Floor Systems MAINTAIN 2"CLEARANCE Y TO WOOD FRAMING 2"MIN CLEARANCE f-------- TO COMBUSTIBLES fE t . //� /-2"AIRSPACE 2"MIN DET / CLEARANCE TO r � ��/,=" °C" p • COMBUSTIBLES 1 0 ON REAR AND P I �� H2 SIDES OF UNIT LINT TOP I I H1 � I I iI � I I Ii i2"MIN 28" f 2" W1 NON-COMBUSTIBLE FLOOR SECTION A-A Figure 15 Combustible MAINTAIN 2"CLEARANCE TO WOOD FRAMING 2"MIN CLEARANCE gill Floor Systems A TO COMBUSTIBLES -Fri Y I 1N� I — . 2"AIRSPACE I z\ 2"MIN DET CLEARANCE TO � ��//���i// "C" p COMBUSTIBLES 1 A ON REAR AND SIDES OF UNIT (-1---- --371-f H5 LINTEL TOP I I 1/2"CEMENT I 1/2"CEMENT H4 I BOARD I BOARD Ii --\ II � L ,,_ I I H3 1 • _ A� -H3 i,Aj�����A ��,- 1 INCH THICK CERAMIC 2"MIN METAL FIBER INSULATION BLANKET W1 PLATFORM 28" 2" FLOOR JOIST METAL SECTION A-A BRACE PLATFORM I � 2"MIN.AIRSPACE MODEL W1 H1 H2 H3 H4 H5 CLEARANCE TO I COMBUSTIBLE I MFP-33 41" 32-1/2" 56-1/4" 7" 39-1/2" 63-1/4" FRAMING :� MFP-39 47" 40-1/2" 64-1/4" 7" 47-1/2" 71-1/4" MFP-44 52" 40-1/2" 64-1/4" 7" 47-1/2" 71-1/4" LINTEL MFP-49 57" 40-1/2" 64-1/4" 7" 47-1/2" 71-1/4" ` ci DETAIL"C" MFP-63 71" 42-3/4" 75" 9" 51-3/4"I 84" Ise A--1V E D 10/30/2018 12 ASPEN BUILDING DEPARTMENT Safety Information I. The Mason-Lite is Designed for Use Only with: WARNING: THIS FIREPLACE HAS NOT BEEN TESTED FOR USE WITH AN UNVENTED GAS LOG SET. TO Solid Wood Logs REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIRE- PLACE. - Plumbed LPG or Natural Gas Log Lighter. - Plumbed ANSI Z21.60 Decorative Gas Log. WARNING: THIS FIREPLACE HAS BEEN TESTED FOR DO NOT USE OR STORE GASOLINE OR OTHER USE WITH OPTIONAL MASON-LITE GLASS DOORS MFPXX-GD ONLY. FLAMMABLE LIQUIDS OR GASES IN OR NEAR THE FIREPLACE! ATTENTION: A fire or an explosion could occur causing WARNING: property damage, injury or loss of life if you do not follow the information in this manual! For MFP-33,39,44: Install only approved, listed UL 103-12" I.D. Class A Chimney System. NOTE: THIS MANUAL MUST BE REPRODUCED ONLY For MFP-49: Install only approved, listed UL 103-14" I.D. IN ITS ENTIRETY. Class A Chimney System. For MFP-63: Install only approved, listed UL 103-16" I.D. Before Beginning the Installation Class A Chimney System. Read these instructions carefully before beginning the Chimney maximum height: 40 feet installation of this fireplace.Also, if installing an ANSI Z21.60 Decorative Gas Log,read the gas log appliance manufacturer's Chimney minimum height: 14 feet (with offset = 17 feet) literature regarding sizing and suitability for the installation into 2 offsets maximum. this enclosure prior to installation. Important: Follow the chimney pipe manufacturer's instructions on the installation of their specific flue system. Statement of Intended Use: NOTICE: when installed in Canada, the Mason-lite needs to use ULC S-604 and ULC-610 listed chimney (Only The Mason-Lite Masonry Fireplace is a modular refractory Canadian approved chimney) masonry unit designed for field assembly. The firebox is constructed using pre-cast, interlocking refractory blocks. GUIDELINES FOR USE: The blocks are then secured to each other using Mortar. The system includes all parts necessary for the assembly of a All current and future users of Mason-Lite Fireplaces are complete masonry fireplace. In addition to the basic enclosure, charged with the responsibility for full knowledge of the a standard 1-1/8" thick, high temperature refractory brick is information contained within this manual which includes: required to line the interior of the firebox and can be purchased Strict requirements for assembly. from the manufacturer. Detailed instructions for installation. These fireplaces are not intended to serve as a primary Cautionary guidelines for use. heat source, rather, the fireplace was expressly created as a supplemental source of heat. The unit is designed for use with On-going maintenance instructions. solid fuels such as cord wood. It is the responsibility of the distributor, subcontractor and/or the general contractor — whoever shoulders the liability for WARNING: installation of this product — to see to it that the work is in Any application other than the"Intended Use"as stated above complete compliance with the guidelines and instructions is in violation of the manufacturer's instructions and is hereby in this manual. Note that the general contractor is the party prohibited. Such violation may cause immediate hazard, accountable for seeing that adequate clearances are provided property damage or loss of life and will void all liabilities to the from all firebox surfaces per specifications in this manual. manufacturer and will void all warranties explicit or implied. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE. RECEIVED 10/30/2018 13 ASPEN BUILDING DEPARTMENT Product Overview Introduction Figure 16-Typical Installations We extend a warm welcome from all of us at Masonry Fireplace Industries, LLC. (MFI), proud manufacturers of Internal Mason-Lite Fireplaces. Thank you for Choosing MFI. Wall You may have thought long and hard before you chose the Installation Corner fireplace which would grace your home. Rest assured that x Installation every component of the Fireplace has been tested to ensure \ \ long-term durability. Product Overview Flush Mason-Lite Fireplaces are designed as factory-built blocks Full Installation to be assembled on-site. These fireplaces may be installed Projection on either combustible or non-combustible floors. In order for Installation the fireplace to be installed on a combustible floor though, it is necessary that the fireplace be supported on a platform or sub-floor that is non-combustible. Note that each of these topics will be covered in detail and that The Four Components of the Mason-Lite Fireplace: the installer is expected to understand each phase completely • Combustible or Non-Combustible Floor before going on to subsequent instructions. • Non-Combustible Raised Platform Attention: Be advised that all the illustrations in this manual are for general reference only. Do not scale drawings. Actual • MASON-LITE Firebox and Smoke Dome design elements will vary from case to case. Pay attention to • UL103 class A listed chimney system required. specified minimum clearances to combustibles. Important: Follow the chimney pipe manufacturer's instructions on the installation of their specific flue system. Testing and listing for these Mason-Lite Fireplaces has been undertaken by PFS, Inc. Attention:You may need a residential building permit to install Careful step-by-step instructions for each phase of a Mason-Lite Fireplace. Consult local jurisdictions before you the installation procedure will be given for the Mason-Lite get started! conventional radiant heat fireplaces. Those instructions generally fall into the following categories: If asked, advise the local authorities that the Mason-Lite Fireplace is designed for installation per the National Fire • Spacing and clearance as it relates to combustible Protection Association Standard for Chimneys, Fireplaces, materials. Vents and Solid Fuel-Burning Appliances (NFPA211). • Familiarity of installation for all components. When choosing the location of your Mason-Lite Fireplace, • The strength of the floor on which it rests. keep in mind you must maintain 2" (two inches) minimum • Chimney system measurements. clearance from left, right and rear of Fireplace to surrounding structure. Also,when choosing a location, consider outside air • Choice of materials and craftsmanship in fireplace and requirements to determine if it will be on the left or right side hearth finishing. of the Fireplace. In the case of an island installation, outside air accessibility may be obtained through sub flooring. See section on Installing Outside Air on page 28. RECEIVED 10/30/2018 14 ASPEN BUILDING DEPARTMENT of hot air from the fireplace into interior areas of the chimney Clearances to Combustibles chase. Also, be certain that the chimney system be installed The distance to be maintained from the surfaces of the as stated below. Prior to starting the installation, check with fireplace to combustibles must be observed. Below is a list of local, regional or state codes for any restrictions or required the most common combustible materials to name a few: permits regarding your fireplace installation. Drywall Wood flooring Plywood Sub-flooring Wood Framing Particle board Mason-Lite Fireplace & Chimney System Mill board Plywood paneling Maintain the following clearances: 1) The Mason-Lite is designed to be installed with a listed UL103 - Class A, Metal Chimney System. • Unit sides, rear, Dome sides, rear&top: 2" (51 mm) 2) This Mason-Lite fireplace is intended as a supplemental • Combustible Floors (MFP-33,39,44,49): 6" (152 mm) heat source only. It is not intended as a primary heat • Combustible Floors (MFP-63 only): 8" (203 mm) source. • Combustible Sheathing above opening top: 18" (203 mm) 3) It is the responsibility of the contractor installer (not the • Sheathing or trim to opening sides: 8" (203 mm) manufacturer) to ensure that adequate combustion air is provided for proper function of this fireplace. Fireplaces • Mantel above opening: (see Fig.17) take up a large volume of replacement air from outside the • Opening to sidewall: 24" (609 mm) house and if the house is of airtight construction, smoke spillage may occur if proper draft is not achieved. • Hearth extension beyond front: 20" (508 mm) 4) There are many conditions beyond the manufacturer's • Hearth extension beyond sides: 12" (305 mm) control regarding improper fireplace operation. The • Insulation from firebox: 2" (51 mm) manufacturer cannot ensure "smoke free" operation, nor can the manufacturer take on the responsibility for Figure 17 MANTEL a problems with surrounding construction; chimneys that have not been built at the correct heights; system drafts 10 — caused by faulty mechanical systems; adverse weather $�,� ° 8 4 conditions or any other environmental situations over which the manufacturer has no control. —6"y 5) Inspect all fireplace & chimney components for evidence of damage prior to starting installation. Consult your local -.-3"y < distributor for replacement parts if necessary. 6) Under no circumstances should you make any adjustments SAFE ZONE FOR or modifications to the chimney system during the PROJECTION OF N d installation procedure. If you do, you are not only liable 22" COMBUSTIBLE for negating the warranty, but you could very well cause a 20" MATERIAL %/ serious malfunction of the fireplace.You must follow these 18" �%i chimney instructions. 16" NON-COMBUSTIBLE 'i! a ONLY ZONE j 7) Caution is urged if it is decided to add insulation material to j j ° .° LINTEL any part of the Mason-Lite Fireplace or Chimney system, 10" i' FRONT be certain that the insulation material is kept at least 2" i \d (two inches)away from any part of the system.When using // ° insulation or vapor barrier materials, cover with a layer of �/ ° plywood, particle board or gypsum board to maintain the ' 1 1 1 ; a specified 2" (two inch) clearance. TOP OF FIREPLACE OPENING 8) Air spaces around firebox must remain open. DO NOT fill these open spaces with insulation or packing material of Understanding Clearance to Combustibles any kind. There is a build-up of a considerable amount of radiant heat on the outer surfaces of the Mason-Lite Fireplace. It's critical Chimney System Heights that proper clearances to combustibles be maintained so that this radiant heat is maintained to safe limits. When installed, the maximum overall height of the chimney system from bottom of fireplace to the top/termination chimney Combustible Floor Clearances is 40 feet. The minimum installed height of the completed Chimney System is 14 feet with a straight flue stack, 17 feet if These Mason-Lite Fireplaces have been designed with the chimney includes one or two offset sections. clearance to combustible floors as indicated in Page 18. Cover any part of the combustible floor system left exposed with 1" RECEIVED (one inch)thick ceramic fiber insulation rated up to 2,100° F. RECEIVED Attention: It is critical to abide by the clearances listed in this 10/3 0/2 018 manual for all components specified as it allows for movement 15 ASPEN BUILDING DEPARTMENT Supporting Floor Systems Attach the firebox side wall anchors to steel support frame by inserting all-thread rods through holes on the bottom flange It is the ultimate responsibility of the installer to ensure that on the steel support frame as shown in Figure 24 and 25. proper concrete slab supports are used. Secure with two 0 2" o.d. x 0 9/16" i.d. x 0.10" Washers and WARNING to the licensed design professional and/or building two 1/2"-13 UNC Nuts. contractor: It is your responsibility to be certain that the Mason-Lite can be properly supported by the combustible Figure 18 floor system on which the fireplace will rest. Metal Base Assembly A35 Brackets For fireplace support foundations installed on concrete refer 44 (16 required) to Appendix I and II (pages 31 &32)for specific instructions. Rebar locations R Lay-out the position of the fireplace and drill holes where Pi410, the rebar will be located. Secure the #3 rebar 4 inches into QR the concrete foundation with ITW Epoxy or Simpson Epoxy. J 41111111°'' Follow manufacturer's instructions for installation of rebar into QIS, slab. Wood Floor EXAMPLE ONLY Anchorage of fireplace to wood floor construction is required. Refer to Figure 21 for anchorage dimensions. Four anchors are required to attach to the sub-flooring framing. Crawl Space or Upper Floor: For installation of firebox over combustible crawl spaces or ?ili upper floors, anchorage of the firebox is required. Illustrations ?�R of examples of possible anchorage methods are shown in Floor Sheathing Q l Figures 18 thru 20 depending upon the type of floor framing. Q hook.„41fl Final method of anchorage is to be determined by licensed not shown for R design professional. clarity Jo.$). For conventional framing, where the floor joists are parallel with the sides of the firebox, the addition of floor joists to align with the anchor brackets allows the brackets to be directly connected to the floor joists. Figure 19 Note that additional floor joists may be required to support I-Joist Anchoring the weight of the firebox and chimney. Where the floor joists Top View run parallel to the front of the firebox, anchorage can be accomplished in like manner as shown in Figure 18 using blocking between the floor joist. For floors supported by I-Joists, the method of anchorage Simpson U is illustrated in Figures 19 and 20. Figure 23 illustrates the Strong-Tie aN‘ Example Only general arrangement of anchorage to floor framing. A-35 or It is important to take into consideration that the load for equivalent �o�S/// the Mason-Lite Fireplace must be considered as additional dead load that will have to be supported by the floor framing. Figure 20 Anchor Additional floor joists or I-joists may be required as determined by the licensed design professional. Brackets I-Joist rj M \ The dead weights for the fireplace are noted in Table I. It is Anchoring the task and responsibility of the general contractor/installer Bottom r 'a to see that the proper reinforcement for weight loads are View made by a licensed design professional prior to the fireplace cn installation. cn O As stated above, it is desirable to place additional framing for alignment of anchor rods. Refer to Figure 21 for anchor rod ARld 1 Eu P �.�► locations. \\ Exarrrp0 pgl0/2 18 16 ASPEN BUILDING DEPARTMENT MASON-LITE Weight Determination The following are dead load weight estimates for the Mason-Lite Fireplace. Table I Fireplace Model MFP-33 MFP-39 MFP-44 MFP-49 MFP-63 Fireplace Weight 835 lbs. 1,194 lbs. 1,250 lbs. 1,359 lbs. 1,704 lbs. Mortar, Rebar& 200 lbs. 350 lbs. 357 lbs. 364 lbs. 370 lbs. Ready Mix Concrete Firebrick Lining 290 lbs. 333 lbs. 345 lbs. 356 lbs. 435 lbs. Damper/Anchor Plate 17 lbs. 17 lbs. 17 lbs. 17 lbs. 21 lbs. Steel Platform 89 lbs. 94 lbs. 96 lbs. 100 lbs. 132 lbs. Floor Area 37" x 28" (7.2 ft2) 42" x 28" (8.12 ft2) 48" x 28" (9.33 ft2) 53" x 28" (10.30 ft2) 67" x 28" (13 ft2) Other Weight Considerations: 1) Fireplace finished facing (surround): This information needs to be obtained from the contractor. 2) Weight of metal flue: See chimney manufacturer's weight specifications. Some chimney systems can weigh up to 50 lbs per lineal foot. Table II - Deflection Limits Construction L S or W D +Li Floor Members 1/360 --- 1/240 For wood structural members having a moisture content of less than 16 per cent at time of installation and used under dry conditions, the deflection resulting from L+ 0.5D is permitted to be substituted for the deflection resulting from L+ D. Note that MASON-LITE cannot accept responsibility for structural floor support details. All drawings are presented as mere illustrations to indicate the presence of the underlying floor system. It is the responsibility of the general contractor/installer to consult with a local licensed design professional for guidance in building a proper floor support system. Figure 21 Figure 22 A - r 4" Model A MFP-33 32" o 0 0 0 ® e MFP-39 38" f 10" c./ MFP 44 43" o f MFP-49 48" M---'' '-) MFP-63 62" is Figure 23 EXAMPLE ONLY 2" min Fireplace Typical Anchorage clearance — outline Layout Loj Lin _ i 10" I ili�_ III®I I_= �I ; l ,- SECTION' IE1AP • L - ---I _ J ROTATED 91 W 17 ASPEN BUILDING DEPARTMENT Combustible Floor Installations 8" Metal Base (MFP-63) 6" Metal Base (MFP-33/39/44/49) The MFP-63 Mason-Lite Metal Base(MFPB63)ensures the The Mason-Lite Metal Base ensures the minimum six inch minimum eight inch clearance above combustible flooring is clearance above combustible flooring is maintained. maintained. 6" Metal Bases A layer of 1/2" minimum Concrete Board is required on top of the platform and 1"thick fiberglass blanket below as shown Model P/N in Figure 24. MFP-33 MFPB33 Figure 24 MFP-63: 8" Metal Base Assembly MFP-39 MFPB39 MFP-44 MFPB44 Place 1/2" cement board on MFP-49 MFPB49 top of platform. May be a single ° piece or two o halves as shown. =I■I I, Figure 25 MFP-33/39/44/49: 6" Metal Base Assembly Place 1" Fiberglass glace Cement Insulation Blanket 1111 Board on top of r�l platform. under platform. oco °p0�\ Gcl / 28" sr' iallilliftlilli' 26 ga. galv. I ! 1 I_ Hearth Ember Shields ii Hearth Al e I ` 26ga. galvanized Ember e Shields Four (4) All-Thread Rods are secured to I the top flange of the Metal Base with eight �r :7- �o _00 (8) flat washers (2"OD x 9/16"ID x 0.10") .._ � and eight(8) 1/2-13 UNC Nuts. �6 �, o' '11%1111%00... 000 4— 000 Anchor Bracket All-Thread Rods are secured to the bottom flange '� of the Metal Base with eight (8) flat washers (2"OD x 9/16"ID x Place 1"thick 0.10")and eight(8) 1/2-13 UNC Nuts. Fiberglass ' Blanket under Platform A IMPORTANT: Remember to tighten up nuts below the floor after fireplace Four (4)All-Thread Rods are secured to the top flange installation in order to take up any slack in the threads. of the Metal Base with eight (8) flat washers (2"OD x 9/16"ID x 0.10")and eight(8) 1/2"-13 UNC Nuts. / Hearth Ember Shields: Anchor Bracket All-Thread Rods are secured to the bottom flange Metal safety stripping is required between the front of the of the Metal Base with eight (8) flat washers (2"OD x 9/16"ID x Fireplace Hearth and Hearth Extension (not supplied). A 26 0.10")and eight(8) 1/2-13 UNC Nuts. gauge galvanized 4"wide metal strip can be used. The length needs to extend 2 inches beyond each side of the fireplace opening. If two strips are used, make sure they overlap at A layer of 1/2" minimum Concrete Board is required on the least two inches in the middle.The strip is placed about 2" into top and mid-section of the Metal Base as shown in Figure 25. the underside of the platform at the front. The required sizes are shown in the following table: Note: When using an on-site constructed hearth extension, 1/2"Thick Cement Board Dimensions you may use a sand-cement grout between the hearth and Model Al A2 B1 B2 extension instead. MFP-33 37" 28" 30" 23" MFP-39 43" 28" 36" 23" MFP-44 48" 28" 41" 23" MFP-49 53" 28" 46" 23" re. lvEr Note: The insulation (concrete) board c 8 renal l'm � thermal conductivity rating >_ 0.4 Btu-in/hr-ft-F10/30/2018 18 ASPEN BUILDING DEPARTMENT What You Will Need Materials needed for combustible wood floor installation: You will find that the MASON-LITE Fireplace is designed MFP33: to be completely assembled on-site, consisting of interlocking Six (6) pieces 3/8" rebar x 26" long (included with unit) precast parts. You will need a thin-set type mortar for bonding. Six (6) ea.All-thread x 12" long (with nuts and washers) The parts of the fireplace are made of Mason-Lite's incredibly Metal base- 6 inch. strong blend of specialty cement and a light weight aggregate. MFP39: IMPORTANT! When applying mortar, it is imperative that the Six (6) pieces 3/8" rebar x 34" long (included with unit) concrete blocks be maintained moist(not soaking)so they don't Six (6) ea.All-thread x 12" long (with nuts and washers) absorb the water out of the mortar and cause adhesion to fail. Metal base- 6 inch. Frequently run a damp sponge to the parts before mortar is MFP44/49: applied! Eight (8) pieces 3/8" rebar x 34" long (included with unit) The installation of an anchor plate/damper is required but not Eight (8) ea.All-thread x 12" long (with nuts and washers) supplied. You may purchase it from any chimney manufacturer Metal base- 6 inch. or MFI.Also, an optional combustion air inlet MFP4-AK can be MFP-63: obtained from MFI. Ten (10) pieces 3/8" rebar x 34" long (included with unit). Refractory Firebrick Liners also need to be installed. These Ten (10)ea.All-thread x 12" long (with nuts and washers) should be a minimum of 1-1/8"(one and one-eight inches)thick. Metal base - 8 inch. The liner will be applied within the walls and hearth area of the firebox. These are available from MFI. See page 27. ALL UNITS: Tools needed for installations: • 1" ceramic fiber blanket the size of the hearth base to go • One 4' level under the metal base. • • Roto-hammer with 1/2" drill bit(needed for concrete slab '/2" cement boards (cut to size). install only) • Four or more fasteners to attach metal base to floor joists • Drill motor with mixer blade (to mix Mason-Lite Mortar) • Mason-Lite Mortar (one 50 lb. bag for MFP-33/39/44/49 or • Two empty 5 gallon buckets (to mix Mason-Lite Mortar) two 50 lb. bags for MFP-63) • One wheelbarrow and shovel to mix concrete. • Three (3) - 90 lb. bags of ready mix concrete with 1/4" or • Grout bag smaller aggregate. • Triangular masonry trowel • Rubber hammer Field Assembly Procedures • Sponge and water bucket to wipe down and moisten parts a) Mixing the MASON-LITE mortar — The mortar comes prior to applying mortar. premixed and should be dry. Be sure to use clean water and Materials needed for concrete slab work it up into a mixture that is pasty but not lumpy. If it's (non combustible) installation too thin and the surfaces don't stay moist, the components MFP33: will not adhere. Load the mixture into a standard grout bag. Six(6) pieces 3/8" rebar x 26" long (included with unit) b) Apply about'/2"(one-half inch)thread of mortar. The mortar Six (6) pieces 3/8" rebar x 12" long (included with unit) bead should be approximately'/2"(one-half inch)away from MFP39: all edges.The mortar has a considerable amount of holding power so do not overload the components with too much Six (6) pieces 3/8" rebar x 34" long (included with unit) mortar. Keep the components moist at all times! Six(6) pieces 3/8" rebar x 12" long (included with unit) c) Some mortar will "ooze out" when placing components MFP44/49: together,this is normal.Wipe excess away with a trowel. Do Eight (8) pieces 3/8" rebar x 34" long (included with unit) not cover component surfaces completely with mortar. Do Eight(8) pieces 3/8" rebar x 12" long (included with unit) not apply the mortar in thick bands even if the component you are working with is larger than the rest.You will want to MFP-63: apply"stripes" of mortar in these situations. Ten (10) pieces 3/8" rebar x 34" long (included with unit). d) Make sure components are level. It's extremely important Ten (10) pieces 3/8" rebar x 12" long (included with unit). that you pay careful attention to how you are assembling the Mason-Lite Fireplace since every component builds on ALL UNITS: the next. If you have to make any kind of an adjustment, do not try to do it "by loading an opening" with mortar, this • Epoxy for securing rebar in footing /foundation. will only result in a fireplace that will not be plumb or level. • Three (3) - 90 lb. bags of Ready-Mix Concrete with 1/4" or Use wood shims instead. You will find these small wood smaller aggregate. shims supplied with the Mason-Lite Fire _ • Mason-Lite Mortar (one 50 lb. bag for MFP-33/39/44/49 or you can nudge them in between open < kt 0 two 50 lb. bags for MFP-63). precision you need in making compb a'dj s hie .rt) Once you have removed any shims, you will want to cover any gaps that may have resultec . th31Wr&tlr8 19 ASPEN BUILDING DEPARTMENT MFP-33/39/44/49 Fireplace Assembly Assembly Instructions Figure 28 Hearth shown prepared 1. Place the Mason-Lite Fireplace hearth base on top of your for LeftSide position non-combustible floor or metal base. For concrete slabs, supporting floor needs to be rated at ASTM 90. 2. a) Combustible Floor Installations: Mix up a batch of -CO- mortar and adhere hearth slabs to the cement board (see Figure 25).All-thread rods should stick up through the holes on the hearth slabs. b) Non-combustible Floor Installations: Draw an outline of the hearth area based on the dimensions shown in pages 8 and 9. Position Hearth slabs and mark rebar center locations. Drill 4 inches into concrete slab and 6. Before installing side walls, confirm placement of outside secure the 8 pieces of 12 inch rebar with epoxy. combustion air access (if required), this can be installed either side depending on which side is accessible to Figure 26 �/Left Side Hearth 2nd outside combustion air (all diagrams in this manual show � Right Side Hearth 1st the combustion air inlet hole on the right side). Prepare side `��`►lb wall and rear wall mating surfaces with the prepared mortar and begin assembly. Apply mortar Side Wall shown prepared for Right between joints , ' 01 Two 26 ga. gale. Figure 29 9 hearth ember Side Air Access. // For Left Side, bead opposite side. shields required /// 28» (not supplied) 1/2"AWAY FROM EDGES Model W ;-> MFP-33 37" MFP-39 43" MFP-44 48" 12 inch rebar MFP-49 53" 41111111111111111111111111) 3. Mix a batch of mortar and prepare Right Side Hearth 7. Keep the assembly of the next sections of the firebox side bottom surface to be bonded as shown in Figure 27. walls moving up, keeping components moist, mixing mortar as you need it and threading the mortar appropriately as 4. Align Right Side Hearth to the outline created. The overall you stack each section,one onto the next.Constantly check width should allow for an approximate gap of 1/8" between for squareness and levelness while building each course of slabs for the additional mortar to unite the remaining slab. block.As you complete each section, make certain that you Check for surface flatness, level if necessary. adhere the mortar at each and every joint. Figure 27 Hearth section shown prepared Figure 30 Apply mortar for Right Side position 31,,„, i/__, Rear Wall '----- 'I X Side Wall Side Wall Apply mortar O 1/2" MORTAR 0 BEII AD TYPICAL _. APPLY MORTAR �O / BEAD TO ALL ��� 1/2"AWAY / MATING SURFACES FROM EDGES /_ 5. Apply mortar to the remaining Hearth except this time apply beading on surface to be facing floor as shown in Figure 28. Combustion Air Access Right or Left(Right showntj ,F F \JE D For MFP-33 installation continue to next page, for MFP-39/44/49 installation turn to page 120/30/2018 20 ASPEN BUILDING DEPARTMENT MFP-33 Fireplace Assembly 8. MFP-33 ONLY: After the second row of firebox is complete, 11. As you are connecting each MASON-LITE component, be install Smoke Shelf and remaining side walls (Figure 31). certain you are following the instructions given previously Mix approx. 2 cu. ft. of Ready-Mix Concrete. Insert 28" for using MASON-LITE mortar. Stop to look at the smoke rebar vertically through the cells, into the holes in the dome side,front and rear walls to see that they are aligning hearth, adjacent to the rebar and/or all-thread sticking up correctly and that the surfaces are smooth and uniform. from the hearth. Fill all cells with Ready-Mix Concrete mix. Make sure connections are covered with an adequate Figure 31 Install Smoke Shelf MFP33-4 amount of mortar. Remember that you have the option MFP-33 Only after 2nd row of walls. of using shims but they must be removed and any holes filled. Make any adjustments to the fireplace alignment 1�_� before continuing to the next step. / Ii12. Assemble Upper Dome (MFP33-10) and Dome Sides (MFP33-8) as shown in Figure 33. Check your assembly here. If things are proceeding as they should be, the Add rebar and fill all finished top surface should be flat and level. cells with concrete mix O . b I 13. Finally, set the Dome Top into position. Be sure that it is I ,Øhui L- Install rebar adjacent flush in every direction as you place it on the crest of the to all-thread or rebar stemming from floor. smoke dome wall assembly.After this is done, proceed to section on "Installing Damper and Chimney System" on page 26. Note: The chimney hole on the Dome Top is not centered from front to back- it should be offset closest to the rear of the fireplace (see Figure 33). 9. Set the Lintel and Lower Rear Dome in place as shown in Figures 32. Check that all is level. If you need to make — _ adjustments, use shims. Place one or more of these Figure 33 Dome Top(MFP33-9) shims between the lowest wall component and the top Center of chimney hole is offset towards the rear. surface of the base plate. Once you are satisfied with Position marker towards front as shown. the degree of levelness, you can address any gap that may have occurred with an appropriate amount of mortar. Dome Side 1\•00iiiiiiiiiiiiiiiiiiiiiiiiii Note: Although you are cautioned to use MASON-LITE MFP33-8 mortar sparingly because it does have such holding power, you should look over the firebox assembly at the end and fill in any gaps, especially joint connections, with the mortar. (01, .411*--/ ‘ Important:Adjustments can only be made while the mortar is still wet when correcting for squareness and leveling. hit ® Upper Domes MFP33-10 10. Assemble Lower Dome Sides as shown in Figure 32.The beveled face lines up with the inward angles of the lintel ii sides. Top surfaces should be level. r VS11711f. Figure 32 Lower Rear Dome I MFP33-5 IILI These shrfaces ould should MFP-33 111111111111111111111115.111111111111.111 be flush. V - ‘av Lower Dome Sides vs.iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii0A MFP33-7 ii"m"Ime - 11W T-Bar Lintel Front RECEIVED 10/30/2018 21 ASPEN BUILDING DEPARTMENT MFP-39/44/49 Fireplace Assembly 14. MFP-39/44/49: After the third row of firebox is complete, 17. Assemble Lower Dome Sides as shown in Figure 37.The place #3 rebar (36" long) vertically through the cells until beveled face lines up with the inward angles of the lintel they reach bottom. Position them adjacent to the rebar or sides. Resulting top surfaces should be level. all-thread sticking up from the hearth.Figure 34. Figure 37 Lower Dome Sides (Rating I Figure 34 Add rebar to cells I - \ Plate faces inside) and fill with mortar. 12 inch rebar or X all-thread 18. Verify that the Smoke Dome side, front and rear walls are ,0 aligning correctly and that mating surfaces are smooth and uniform. Make sure connections are covered with S® an adequate amount of mortar. Remember that you have the option of using shims but they must be removed and any holes filled. Make any adjustments to the fireplace 15. Install Downdraft Diverter and final row of Side Walls alignment before continuing to the next step. (Fig.35). All components must be level. Mix approx. 2 cu. ft. of Ready-Mix Concrete. Insert 28" rebar vertically 19. Assemble Upper Dome and Dome Sides as shown in through the cells, into the holes in the hearth, adjacent to Figure 38. The top surfaces of all dome parts should be the rebar and/or all-thread sticking up from the hearth. Fill flat and level. all cells with Ready-Mix Concrete mix. Figure 38 Figure 35 `Downdraft Diverter Upper Dome Sides 0 (Smoke Shelf) 14100000. Upper Dome Front/Rear /\ 16. Set the Lintel, T-Bar, Lintel Front and Lower Rear Dome as shown in Figure 36. Check that all is level. If adjustments are needed, use shims and fill gaps with an appropriate amount of mortar. 20. Finally, set the Dome Top into position. Be sure that it is Note: Although you are cautioned to use MASON-LITE flush in every direction as you place it on the crest of the mortar sparingly because it does have such holding power, smoke dome wall assembly. you should look over the firebox assembly at the end and fill in any gaps, especially joint connections, with the mortar. Note: The chimney hole on the Dome Top is not centered Important:Adjustments can only be made while the mortar from front to back-it should be offset closest to the rear of the is still wet when correcting for squareness and leveling. fireplace. The front of the dome is indicated by a marker(see Figure 39). Figure 36 Lower Rear I I Center of chimney hole is Dome Figure 39 Lintel ojet towards the rear. "'��`ii' TBar I� \ iI. \mmiiiimismiarker indicates ♦ $ fronMt of Dome Top. Lintel ® '� / �� ; / Front 0 �, *RECEIVED 22 ASPEN BUILDING DEPARTMENT MFP-63 Fireplace Assembly MFP-63 Assembly Instructions: Figure 42 MFP63-1 Hearth (shown prepared for 21. Place the Mason-Lite Fireplace hearth base on top of your � Left Side position) non-combustible floor or metal base. For concrete slabs, supporting floor needs to be rated at ASTM 90. 22. a) Combustible Floor Installations: Mix a batch 0/ of mortar and adhere hearth slabs to the cement board (see Figure 24, Pg.18). All-thread rods should stick up through the holes on the hearth slabs. b) Non-combustible Floor Installations: Draw an t, outline footprint 67" x 28" for the MFP-63 footprint and mark the centers for the rebar locations using the hearth I slabs as templates. Drill holes for rebar 4 inches into the 26. Before installing side walls, confirm placement of outside concrete slab and secure the 10 pieces of 12" long rebar combustion air access (if required), this can be installed with epoxy. either side depending on which side is accessible to Left Side Hearth 3rd outside combustion air (all diagrams in this manual show Figure 40 MFP63-1 the combustion air inlet hole on the right side). Center Hearth 2nd 27. Prepare side wall mating surfaces with the prepared / MFP63-1A 1 Right Side mortar as shown in Figure 43. ' ill MFP6 1st Figure 43 Side Wall shown prepared / 3-1 g for Right Side Air Access. Hearth Apply mortar ��� For Left Side, bead �1�I� jo- /// opposite side.between joints I `� '1"\___::: ::,-- :.--;.=_--- „,, (::) 1/2"AWAY FROM EDGES 4 / 23. Mix a batch of mortar and prepare bottom surface of Right Side Hearth to be bonded (Figure 41), then lower the 28. Keep the assembly of the next sections of the firebox piece into place on the outline created before.Align lower side walls moving up (Figure 44), keeping components Right Side Hearth on the outline created. The 67" width moist, mixing mortar as you need it and threading the dimension allows for an approximate gap of 1/8" between mortar appropriately as you stack each section, one onto slabs for the additional mortar to unite the remaining the next. Constantly check for squareness and levelness slabs. Continue process for remaining hearth sections while building each course of block.As you complete each while moistening and adding mortar between joints at slab section, make certain that you adhere the mortar at every ends. joint. I Figure 41i ' MFP63-1 Hearth shown prepared for XRight Side position Figure 44 0- Apply mortar Begin with the smallest rear wall to the right side as shown below. o O O Typical 1/2" Apply Apply mortar bead to ' O mortar bead mortar O all mating surfaces. 1/2"away from edges �� 24. Apply mortar in like manner to the Center Hearth and �-___ place next to the Right Side Hearth. Check that surface is !---______ op,. LEVEL and use shims if necessary. 25. Apply mortar to the remaining Hearth except this time ------------ 41a1111.111 E apply beading on surface to be facing floor as shown in g Combustion Air Access Figure 42. Right or Left(Right shown). --I /30/2018 23 ASPEN BUILDING DEPARTMENT MFP-63 Fireplace Assembly 29. Rear walls are staggered on every row as shown in 31. After the last side walls are installed, place #3 rebar (10 Figures 45 and 46. each, 36 inch long) vertically through the cells, into the holes in the hearth, adjacent to the rebar and/or all-thread Figure 45 11° Rear Wall sticking up from the hearth and fill all cells with Ready-Mix 111 (short) concrete mix. Rear Wall (long) 32. Set the Lintel and Lower Rear Dome in place as shown in Figure 48. Check that all is level. If you need to Apply make adjustments, use shims between the lowest mortar wall component and the top surface of the base plate. Once leveled, fill any resulting gaps with mortar. 0 Important:Adjustments can only be made while the mortar is still wet when correcting for squareness and leveling. WHI- I \ MFP63-5 I. _ Figure 48 Fill all cells with Lower Rear ��plip� mortar mix. Dome -4111111111 il 0 Kg V 0-Niih.. 0111 Figure 46 Stagger positions of rear wall ' 0 Reshorar W) all MFP63-6 `- Rear Wall (long) 1 ( t Lintel O O 0 33. Assemble Dome Sides (MFP63-7) as shown in Figure 49. The beveled face lines up with the inward angles 1 _ of the lintel sides. Top surfaces should be level. 30. After the third row of firebox is complete, install Downdraft Figure 49 Rating Plate Diverter sections (MFP63-4)as shown in Figure 47. MFP63-7 Downdraft Dome Side Figure 47 0 Diverter(short) 41lI Downdraft 0 �Diverter(long) I .1111111 10 O 34. Position Middle Domes (MFP63-10) so that outer faces are flush to the lower dome as shown in Figure 50. 35. Carefully install Dome Middle Sides (MFP63-8)as shown II\ in Figure 50. RECEIVED 10/30/2018 24 ASPEN BUILDING DEPARTMENT MFP-63 Fireplace Assembly 38. Finally, set the Dome Top(MFP63-9)into position. Be sure Figure 50 MFP63 8 that it is flush in every direction as you place it on the crest Dome Middle Side of the smoke dome wall assembly. MFP63-10 Dome Middle Note that the chimney hole on the Dome Top is not centered ` MFP63-8 from front to back- it should be offset closest to the rear of the 1 Dome fireplace. (see Figure 52). 11 Middle Side Figure 52 Center of 016"chimney hole is offset towards the rear. 1 Nit N I ON„,iii eiliS Illw 11 1 NN. ....•111111111111 NNN"...„,...............,...., IW la Pill 1 1 II \ �12-1/2„ IIIIIIIIIIIft36. As you are connecting each MASON-LITE component, I \ 4,„ be certain you are following the instructions given previously for using MASON-LITE mortar. Stop to look atII, the smoke dome side,front and rear walls to see that they MFP-63 are aligning correctly and that the surfaces are smooth and uniform. Make sure connections are covered with an 39. Now that you have completed the smoke dome assembly, adequate amount of mortar. Remember that you have all the components should stack up for a smooth transition the option of using shims but they must be removed and into the flue components. Setting the smoke dome any holes filled. Make any adjustments to the fireplace completes the MASON-LITE Firebox and Smoke Dome alignment before continuing to the next step. assembly. You are now ready to begin the installation of 37. Assemble Upper Domes (MFP63-11) and Dome Sides the necessary fire brick lining and the flue components. (MFP63-7) as shown in Figure 51. Check your assembly WARNING: DO NOT PACK REQUIRED AIR SPACES here. If things are proceeding as they should be, the WITH INSULATION OR OTHER MATERIALS. finished top surface should be flat and level. Figure 51 MFP63-9 40. For use of Masonry Chimney sections on the Mason-lite Dome Top fireplaces, please see Masonry Chimney instructions located online at www.mason-lite.com NIED Figure 53 MIIN I —�Mason-Lite i i, Masonry Chimney UiU sections MFP63-11 , i, All-thread through Upper Dome Dome Top Nt MFP63 7 Ill Dome Side II II II II II a ■ I Ill ii • • . _ .i- Check with local codes for use of Mas ill 141"..• ' I 1 your area - restrictions may apply. «� i � - i 25 ASPEN BUILDING DEPARTMENT Installin• Dam•er and Chimne S stem 45. If installing a Damper Plate only as shown in Figure 56 (not supplied), refer to accompanying instructions and use All chimney systems must be installed with an integrated an Optional Damper Support Kit obtainable from MFI. An Damper System/Anchor Plate installed on or in the fireplace. Anchor Plate will still be required for metal flue Installers are cautioned to put the chimney system together connection. If using Masonry Chimney consult your exactly as instructed and shown in chimney manufacturer's local codes. guide. Any variations may have serious consequences resulting in an accident or malfunction. If instructions are not Figure 56 1 Optional Damper Plate followed, the warranty on the product will become null and 1 (by others) void. Optional Damper 1 If installing a Damper/Anchor Plate Combination see steps 41 thru 44 Support Sides 1 41. Apply a 1/4" bead of gasket cement around the base of , the Anchor Plate as shown in Figure 54. Apply a 1" thick ,Iimb ceramic fiber blanket to the gasket cement. Optional Damper ti, Figure 54 o o Support Rear III .1®� Attention: Clearance to combustible construction cannot be "C' reduced during course of construction. For the safe operation \O / of the finished fireplace, these clearances must be followed — when building the framework for the chimney system. Note that the most important aspect of the installation is —Apply a 1/4"bead of maintaining the minimum required clearances to combustible materials according to the chimney pipe manufacturer's gasket cement around recommendations, otherwise a potential fire hazard may base of Anchor Plate occur. Warning: do not interchange chimney manufacturer's parts Apply balance of gasket cement in a 1/4" bead on top of with any other parts except those specifically required by smoke dome approx. 1-1/2" around periphery of chimney the chimney manufacturer's recommendations otherwise a hole. Install damper assembly on top of unit pressing potential hazardous condition may be created. damper and insulation blanket into cement. Secure with four 1/4"X 1-14" masonry fastener. Attention: When choosing a Chimney System it must meet the following requirements: Figure 55 i �� 1/4"x 1-1/4"Secure with four Designed for installation in accordance with the National Fire masonry fastener. Protection Standard and UL 103. I I ° ! Adhere Meets the requirements of NFPA 211. 1"ceramic fiber Designed in accordance with ICC Codes. blanket under Anchor Plate. Assuming you have sections of vertical pipe that are more than 10' (ten feet) measuring between elbows, you must insert—at 1/4"bead of midpoint—a chimney stabilizer. When installing the stabilizer, gasket cement pull out the support straps with a good amount of tension and hammer to the frame. Figure 57 ' Return ' Return ' 42. Place chimney adapter onto top of damper plate and Al; Elbow ` Elbow center in opening using gasket supplied with adapter. OffsetReturn Eow r Offset ' Elbow 43. Attach adapter with screws supplied by carefully drilling 6'Max. Elbow , 6'Max. holes into damper plate. Return i_ Ceiling Support Elbow 1 Return Pipe 16S-16DM 6'Max. 44. Attach damper chain stop on center rear of lintel 3" (three Elbow ' 401: inch)vertical from opening using (3)#8 cement fasteners. ,6'Max. , Offset ,, Offset ElbowI'j/ Elbow, 6'Max. 6'Max. Offset , Elbow J A B C 10/30/2018 26 ASPEN BUILDING DEPARTMENT Firestop Radiation Shield Figure 60). • The pattern for the firebrick lining is exclusively your choice. A Firestop Radiation Shield is required in multi-story Before you install the lining, remember to consider any installations at each floor penetration above that where the holes your contractor may need to drill for gas, electrical or Support Box is located (Figure 58). combustion air kit access holes. Figure 58 Firestop Spacer with Living Space Above Ceiling • Please use a certified mason to lay-in the brick. He will follow the proper instructions from the fireplace liner manufacturer Existing and also understand the type of adhesive or cement he is Ceiling to use. Frame • Make sure the fireplace is installed with the finished firebrick �� floor of the fireplace so that it is at least 11" (eleven inches) ;� - Firestop above the combustible floor system. Spacer • Disclaimer: Masonry Fireplace Industries wishes to express s, '! that as the manufacturer of Mason-Lite Fireplaces, they iimr cannot take any liability or responsibility for the way the firebrick or the firebrick mortar performs. It is not unusual in Eight#8 x 3/4" the course of the life of the firebrick, or the firebrick mortar, 4 4 wood screws for heat stress cracks to appear. MFI cannot be responsible for this and other wear and tear to the firebrick and mortar. Firestop Radiation Shields also provide complete separation from one floor space to another or attic space as required Figure 60 Maintain 1/4 inch by most codes. When the double wall pipe passes through Z gap all around a framed opening into an attic space, the Firestop must be C-` Firebrick Hearth placed into an attic floor as shown in Figure 59. • Figure 59 Firestop Spacer with Attic Space Above Ceiling T T Eight#8 x 3/4" wood screws i` Firestop \ 1/4 inch�� e� Spacer Existing Figure 61 Area behind Ceiling ° Rear Firebrick Frame UI! Liner Panel can Follow your chimney manufacturer's instructions on specificremain empty guidelines pertaining to their chimney and Firestop RadiationShield installation instructions. •Mason-Lite Firebrick Liners —1/4 inch/ Custom Firebrick Lining / WARNING: DO NOT OPERATE FIREPLACE WITHOUT FIREBRICK LINING. Doing so will void all warranties and may cause a hazardous condition. Modular Firebrick Lining - If using our Mason-Lite Firebrick Liners, use the extra mortar • Custom Firebrick Lining is not supplied by Masonry Fireplace we supply. Install Hearth Liner first. Industries (MFI). There is, however, the option of Modular Prefabricated Panels that can be obtained from MFI. See IMPORTANT: Maintain 1/4 inch clearance around hearth exploded parts page for details. to allow for heat expansion. Failure to do so may cause • If Custom Firebrick Lining is desired, it is required that cracks in your firebrick hearth!. the brick be at least 1-1/8" inch thick and must be rated Next, install the rear and sides last. REcE1VED ASTM-C1261. Important: Allow at least 1/4 inch for grates will be required also if pre-drilling is required for clearance around firebrick hearth to allow for heat gaslines, electrical or if the outside combuss is Kit,is,tq p expansion otherwise your firebrick may crack (see installed. The rear Liner Panel is straight f t 27 ASPEN BUILDING DEPARTMENT the top front edge of the Downdraft Diverter edge. The space behind does not have to be filled (Figure 61). Installing Outside Air The Mason-Lite Fireplace needs enough replacement The following Firebrick Patterns are available from MFI: airtofunction properly and some local building codes may require outside combustion air to be provided. If no replacement air is MFP(XX)SHBL- Herring Bone provided, improper flue drafting may occur, creating negative pressure whereby smoke may enter the home, especially in Figure 62 v� v� homes that are very well insulated and tightly sealed. Check local building codes for specific requirements. Install Combustion Air Kit MFP4-AK into the MASON- LITE Firebox through the side wall opening provided. A 4" dia. 0/: hole will also be required through the firebrick side lining (see Figure 64). The tubing that goes out of the firebox wall must feed into a flexible metal conduit as the source for outside combustible air. It can go straight out through an outside wall or into a ventilated crawl space. If crawl space is used, check codes for proper termination. MFP(XX)FRBL- Running Bond Figure 64 I��. ,uI 1 �r\N � ill, Figure 63 � / 0 Jd !II� 0I ID \ !e‘t I - irk it i�l IFireplace Finishes & Combustible Trim `7F4-71Iw_ -1— l \` \ ,11IIIClearanceskvi-t `1 II .46,;11 Hearth Material & Dimensions — Strict codes control the types of materials that you can select for your Mason-Lite Fireplace's hearth as well as the hearth's length and width. All hearth extensions must be made of code-rated, noncombustible Be sure that you carefully check the source of the outside air materials such as tile, brick, concrete or stone. before you choose the site for your air intake. You don't want As with any radiant heat fireplace, all MASON-LITE a place where snow will collect, where bushes or trees will be Fireplaces must comply with building code safety clearances, growing or a location that is too close to any other structure. per units that have openings of 6 sq. ft. (six square feet) or Install a screened termination cap to keep out small animals. greater. For Mantel clearances see Figure 17. Walls that Adjoin—Safety codes and all practical outlooks insist that your fireplace cannot be installed closer than 2 ft. (two feet) to any walls in the room the fireplace is housed in or to any walls of adjoining rooms. Caution in Regards to Combustibles—If any part of the fireplace or objects in the room (curtains, rugs, paint, cushions, etc.)start to show warping or discoloration due to heat from the fireplace, it is time to take immediate action. Do not use the fireplace until you have figured out how to address the problem. You are facing a potential fire hazard. MFI cannot be responsible for the make-up of material on the exterior of the fireplace you have chosen, nor can MFI be held responsible for the materials in a room that may be responding negatively to heat. However, in almost all cases, there is a solution to the problem, either by making adjustments to airflow or the modifications to the room itself. RECEIVED 10/30/2018 28 ASPEN BUILDING DEPARTMENT OPTIONAL OUTSIDE AIR KIT(MODEL MFP-AK/F) LINEAL GAIN The installation of an outside air kit should be performed during PART NO. DESCRIPTION GAIN the rough framing of the fireplace due to the nature of it's Mason-Lite Fireplace 66-1/2" location. Outside combustion air is accessed through a vented 12-12DM crawl space (MFP4-AKF) or through a sidewall (MFP4-AK). Pipe Section 10-5/8" 12-12HT 18-12DM ACAUTION: Combustion air inlet ducts shall not Pipe Section 16-5/8" terminate in attic space. 18-12HT 24-12DM Pipe Section 23-5/8" The maximum height for the air vent cannot exceed 24-12HT — 3 feet below the flue gas outlet of the termination. 36-12DM Pipe Section 34-5/8" 36-12HT 48-12DM Figure 65 Secure to Collars with Metal Tape, Screws 48-12HT Pipe Section 46-5/8" or Straps(Min. of 1/4"x 20" in size) RLT-12D Vent Hood Required Round Termination 7-3/4" for Wall Installation RLT 12HT Square Chase-Top STL-12D 7"to 15" i /� with Slip Section :11 Air Inlet location � imustallow fori�`� *The lineal gain for the terminations is measured to the flue gas bushes or snow �� outlet height. own., ...._„...... _.....„ tv.....14 fp( Figure 65 a/ 15" Galvanized ,.....„_..._.... IL �;��gor Outer Pipe k. *!IIIL 12 3/8" Hemmed End Stainless Vented Crawl Space d (_ Inner Pipe (check local codes .4 i_Jr before installing in a Vented Crawl Space) ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY CHIMNEY PIPE SYSTEM AWARNING: Label part number 900599-01 must be Each double wall chimney section consists of a galvanized applied by the installer to all chimney pipe sections but outer pipe, a stainless steel inner flue pipe and a wire spacer. is not required on sections that will be visible after the The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to installation is complete. Label must wrap around the the fireplace, the inner flue pipe section must be installed first circumference of the pipe. See accessories, page 25 for with the lanced side up. The outer pipe section can then be Kit F2659. installed over the flue pipe section with the hemmed end up. The IHP chimney system consists of 12", 18", 24", 36" and 48" Press down on each pipe section until the lances securely snap-lock, double-wall pipe segments, planned for maximum engage the hem on the fireplace starter. The wire will assure adaptability to individual site requirements. Actual lengths the proper spacing between the inner and outer pipe sections. gained after fitting overlaps must be taken into consideration Continue to assemble chimney sections as outlined above, (lineal gain)and are given in the lineal gain chart(see Figure 8). making sure that both the inner and outer pipe sections are Lineal Gain is the actual measurable length of a part after two locked together.When installing double wall snap-lock chimney or more parts are connected. For Canada, use chimney parts together, it is important to assure the joint between the chimney designated "HT". sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart if properly locked. It A WARNING: The opening in the collar around the is not necessary to add screws to keep the chimney together chimney at the top of the fireplace must not be obstructed. (exception: see Figure XX, Page XX). Never use blown insulation to fill the chimney enclosure. RE`•�' ���� The height of a vertical chimney pipe supported ONLY by the fireplace, must not exceeed 20 feet. Chimneylh®intlin f t feet must be supported. 29 ASPEN BUILDING DEPARTMENT Adding a Gas Pipe Mason-Lite Owner's Operation & Precautions You may elect to add a vented decorative gas Installers of the Mason-Lite are urged to leave the appliance (gas log) to your Mason-Lite Fireplace. If so, follow owner's manual with the unit after installation is complete. the installation instructions from the Decorative Gas Appliance manufacturer. Familiarize yourself with requirements for WARNING: Do not attempt to operate your fireplace without a installation as outlined by the National Fuel Gas Code, ANSI fire safety screen installed. Z223.1. This gas pipe provision should only be used on a decorative gas appliance. CAUTION: The manufacturer cautions against using chemical chimney cleaners. Never use charcoal or coal in the fireplace You can route the gas piping practically anywhere in the firebox under any circumstances. —the floor, back wall or side walls. You will just need a masonry drill; the instructions from the gas appliance manufacturer will be very straightforward. First Lighting of the Mason-Lite—After construction is completed, all elements of the fireplace and chimney system must be Fill in the holes you have drilled around the gas piping with the completely dry.This means that the unit must stand without any regular MASON-LITE mortar. firing for a minimum of 28 days. Only after that period of time Follow the Gas Log manufacturer's instructions. can a first lighting take place. The first fire must be small and well-controlled, started with a Adding Electrical Connections small amount of kindling. Add no more than eight pounds of wood, preferably small logs not more than 3" (three inches) in Like the gas line, electrical feed lines can be run through the diameter. You will probably burn no more than three to four of floor, back wall, or side walls. Follow local building and electrical these small logs. Do not let the fire burn for more than one hour. code requirements. After this first lighting—when the fireplace has started to "cure" Do not set another fire for at least 24 hours. Second Lighting — Start the fire slowly and gradually as you Fireplace Grates and Screens did with the first lighting, but this time you can burn up to ten pounds of firewood, probably four to five logs that are 3" (three inches) in diameter. With the second lighting you can let the fire To complete your fireplace installation, a fireplace grate will be burn two hours—no more. required for safe operation. The fireplace grate can be obtained from MFI or if choosing an alternate, it must be sized to 50% of After First and Second Lighting —When the fireplace has been the hearth maximum. Additionally. a fireplace screen must be properly cured with 1st and 2nd lighting, you will be able to installed for safety. add a full fuel load to the MASON-LITE which is about 10 to 15 pounds of firewood at any given time. Consider that this typical When ordering, please refer to the parts lists in the beginning fuel load is three to four dry hardwood logs that are about 6"(six of this manual. inches)to 8" (eight inches) in diameter. Without a grate for your firewood to rest on, you cannot get the Fireplace Door Accessory air flow you need under the fire which makes for a hotter, more IMPORTANT: Only Mason-Lite MFP33-GD/ MFP39-GD/ satisfying fire. MFP44GD/ MFP49GD Glass Doors are approved for use with Don,,„over burn"—Always remember,your Mason-Lite Fireplace this fireplace. is an elegant addition to your home. It is not an indoor incinerator! If you start to use the fireplace and begin a routine of "over For installation Instructions, see separate instructions included burning,"you can permanently and unalterably damage the unit. with doors. Under no circumstances should you be burning household trash, including chemicals and combustibles, cardboard boxes, your office papers, scrap lumber or stray branches from your yard, particularly pine. WARNING: Burning of above mentioned materials will cause an unsafe condition and will void your warranty! RECEIVED 10/30/2018 30 ASPEN BUILDING DEPARTMENT Starting a Fire and Basic Operation SURFACE CRACKS Mason-Lite fireplaces are manufactured using high quality IMPORTANT: DO NOT BURN A FIRE WITHOUT FIREBRICK LINER. materials. During the drying process though, surface cracking (see Page 27 for details) may occur. These small cracks (under 1/16" will not affect the Before starting a fire in your fireplace, open the damper to its' fireplace safety or performance). During the assembly process, fully open position. Crumple some paper and place it on the log fill surface cracks with thin-set mortar and brush when drying grate. Use some soft, dry wood as kindling and put it on top of for a smooth surface finish. the paper. Place some small logs or split logs atop the paper and kindling. Top your fuel load with a couple of hardwood logs REMOVAL OF CREOSOTE AND SOOT FORMATION or split logs (Oak or Hickory). Make sure you stack the logs so they fall inside the grate as they burn. Creosote vapors are known to form in the relatively cool Note:To get the most out of your wood, it is recommended that chimney flues of slow burning fires, hence, creosote residue you let it set and completely dry out for nine months to a year. collects on the flue lining. When you are satisfied with the arrangement of your wood Because of soot and creosote build-up, it is recommended load, light the paper which in turn will ignite the kindling, then that the fireplace and chimney cleaning be done twice a year. the softer wood and finally, the harder wood logs. As the fire In colder climates, cleaning should be done more often. burns, you can carefully lay additional logs on the flame, but make sure you place them gently without forcing them into the Before performing maintenace on your fireplace make sure you opening. shut off gas and electrical connections and allow the fireplace to cool completely. Annual Fireplace Maintenance Use only solid fuel in your fireplace. You may use a natural or LP gas log lighter as a method to start your wood fire. Your fireplace and chimney require seasonal and monthly maintenance. It is recommended that inspection of the fireplace The Chimney Damper must be in the OPEN position whenever and chimney take place on a monthly basis during the heating there is heat in the fireplace. season. Start at the top, looking for birds' nests, leaves or any other obstructions. Also check the spark arrestor, for creosote or soot build-up. Customer Service & Parts Replacement A Professional Chimney Sweep may be hired to clean the firebox and chimney at least twice a year. If doing it yourself, Parts and accessories may be purchased from your local use a plastic,wood or steel brush for the inside of the chimney. dealer.Additional information is available from Masonry Fireplace Industries,.LLC. For the spark arrestor,scrub with a wire brush.To dismantle the chimney cap for cleaning of the flue, unscrew the four screws Accessory orders will be accepted by mail, or you may that hold it in place. For cleaning access from below, open the call your order in Monday through Friday from 1:00 p.m.to 5:00 damper in the firebox. It is best to use a flexible handle chimney p.m. (Pacific Standard Time) at: (800)-345-7078. cleaning brush made especially for the job. If your fireplace system has any offset chimney sections, start cleaning with the flexible brush from the top of the section downward to the elbow. Then clean from the firebox up to the offset/return section. Make sure to cover the floor of the fireplace and out to the hearth with a damp sheet that has been taped securely in place. When all the soot has settled, remove the sheet and vacuum up. Don't sweep the excess soot! Never use any chemical cleaners when cleaning the chimney system since their residue may cause a fire hazard. During heating season as you conduct your monthly inspection of the firebox and chimney, be sure to also check the outside of the chimney, metal flashing and weather seals that surround it. If you find any cracks or openings around screws or nails, seal them to avoid any roof or chimney chase leaks. RECEIVED 10/30/2018 31 ASPEN BUILDING DEPARTMENT `U CC `,, 0 V V - N O .2 p U, in in O O 00 O „..0-. • a)U • g U U z V N N cM M .- • • czt ,-N cdoU ue W C C ~ —' s. C/ U H E "8U0 ~ a) 4r O � 1.4 to uTh. . _, ,— Cs by cd O a) _ O N 'aj 00 -� O W z 0 w '8 N sU. O cd U �+ U p N y '0 M G 0 0 ° ° N Q. O O ~ ram-•' a) . O I-1 •00 MI py a y 0 0 0 O O to �. c" m g a) p4 Q' M V U) O N N O U 7�" O -- Q.• y Q 'G U N p t+. s� w W 4.) v' o O C5 �' ai sr. "C 0 M "� W QO Q O U Q '� to - ~ x ~ c) ,In O o 3 •o Ei Q, O F� V " -� '0 a.) c�� y a u a.'O U O cd � O A z ci) Q •� •,•-i a) ,•a a) ycu -C Q cn E cn cn cn in pp �-•' .c,) ,a N �^' a) z = aJ Q 0 C/] c N N N N .E = .Q0-' . "O �, o .g -o •V - 0 1-1 z 8 O O a) v, a) cd g a) . U z -o U Oto U N o J.. Ct o � A�HI o 0 tO H p U C-) 0 z t U O cd �+. O .� U 4 sue 'il U U U W [� Ncn U a) U yam.) O N U Cj 1-1 p o 0 o 0 po U� - ' v' w s. c' a) i •a) 4 w U o 1--1 o o o o 'Q O N U �' N O "z: v O A-i Z n U N • U .� U - s. 0 z o 51 o � - N "O .� c c 's" >, by z O Q. �--' V O i OU . Q. p4 N a) O o 6. ••-1 Q �'� V N O rU t-. a." r4 0 o U o o PO W a) E a 0 U ct sue•, •o cd 0 i, g a) >a ct E H p •U v' g. + cd C �--� Aim, cu. ,, ,t In : .Fag : 2cd ff'-: v d sO pO O Q Up .40 ^- A � - O -O v, a . O. O b 0 a) W O N 4. ^ to �" O u,cd -a — � -. 0 i. 0 U N O Q O o — P4 p U aE � ^� 0.o a.,50 H . •2 . 2 - Np4 3 cd � �. pl, te". .g_ -- ;" �J ,..1 "0 O - y ca , cd N a) U ml, a) 0 Ucd U O O Q O O ct bA•-• a. "O a- U N U 'cEi al C _d 2 '8 U '5 Q E a, W cl m '„ C V1 V1 U U w M i O U o Q , w 'd Q O 0 �. U cd C) "O a) L� O N O s �. O x. a� F U U a) 5 ,, c..) p. UcnQ. w � � EEEV RECEIVED N 0 U ,� 0 � aa � 3p° 10/30/2018 32 ASPEN BUILDING DEPARTMENT aA o .� .y 1) U - cgA b c ,-, at g U 8 U N N it.): .....\,,, eii1 . c� 1 - y L O O • g cn T• .1,2. i ri ,11-1) ~ - -I � •a.)=W tH z ! I O 1 U Ct O 3 o PI rl air. y a: °' .d a>, o i ' '. C ) ,r, G • 1- .„. m p d _, ,� ^O O I o a ''] � U cd a> W 4-, O i )o � O = mas U Illii r L) a Aa. L. rw . ct a, W lil 4 CO ,own w 1 ` aLi w w - o In G Z 1L..,..„7— g O •� c4 YUi - N c� x • o - a) cu I§ � ;.., OVEt� ., 100./402018 ci cn 33 ASPEN BUILDING DEPARTMENT ftliprit Lifetime Limited Warranty X " MASON-LITE FIREPLACE K` > Masonry Fireplaces Industries,LLC(MFI)warrants all Mason-Lite Fireplaces to be free from defects in materials that adversely affect fireplace performance for the lifetime of the product from the date of purchase,subject to the terms and conditions of this limited warranty. X MFI does not warrant accessory chimney,outside air ducts and devices not manufactured by MFI. K`; X K This warranty covers only products manufactured by MFI,specifically the modular concrete firebox,and NO WARRANTY,EXPRESS >C OR IMPLIED,EXTENDS TO ANY OF THE HARDWARE,FOUNDATION,VENTING,DUCTS,OR ACCESSORIES.THIS WARRANTY DOES NOT COVER DRAFTING,SMOKING,OR SOOTING OF THE FIREPLACE SYSTEM. Factors beyond the K manufacturer's control affect drafting,smoking,and sooting and MFI cannot guarantee these aspects of performance. K X K Coverage under this warranty is subject to the following conditions and exclusions: K • This warranty is null and void when the fireplaces are not installed pursuant to the installation instructions provided by MFI or local K building codes have not been followed completely. • Glass is warranted against thermal breakage only and only on models that are manufactured by MFI with a glass front.On Direct Vent X models the safety glass or safety screen must be kept in front of this glass when fireplace is in use. Safety screen must be used X on all models when in use. K • This warranty does not apply to any component or part that shows evidence of misuse,abuse,improper installation,accident or lack of ,< K regular maintenance. MFI is not responsible for misuse or mishandling of component parts. • This warranty does not apply to any damage sustained to the appliance while in transit. K • Neither MFI,nor any affiliate thereof,is responsible for any labor costs or indirect costs incurred for the replacement of defective K components. Any covered component that,in our judgment,is defective shall be repaired,replaced or refunded at MFI's option. • Nothing in this warranty makes MFI,or any affiliate thereof,liable in any respect for any injury or damage to the building or structure in which the fireplace has been installed or to the persons or property therein arising out of the use,misuse,or installation of properly X manufactured MFI products. K • The fireplace must be used in accordance with operating instructions.The grate or andirons must be installed when using the fireplace. NEITHER MFI,NOR ANY AFFILIATE THEREOF,SHALL BE HELD LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL "- DAMAGES OR EXPENSES ARISING OUT OF THE USE OF THE FIREPLACE.ALL SUCH DAMAGES AND EXPENSES ARE HEREBY EXCLUDED.Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation K or exclusion may not apply to you. If a component is found to be defective under the terms of this warranty,the party this warranty is extended to shall notify MFI,6391 X " Jurupa Ave.,PO Box 4338,Riverside,CA 92514 in writing,by registered mail,within thirty(30)days following the discovery of the defect within the lifetime warranty period.The letter shall include proof of purchase and state the(1)date of purchase,model number and X " serial number;(2)place of purchase;(3)address of installation;(4)name,address and phone number of the homeowner;and(5)a brief description of the defect. This warranty applies only to those fireplaces installed in the continental United States,Alaska and Canada.If any part of this warranty is found to be unenforceable,the remaining parts shall remain in force and effect. K K THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,TERMS OR CONDITIONS, EXPRESS OR IMPLIED EITHER IN FACT OR BY OPERATION OF LAW. MFI HEREBY DISCLAIMS ALL GUARANTEES AND X WARRANTIES,EXPRESS OR IMPLIED,BEYOND THE WARRANTIES SET FORTH HEREIN,INCLUDING BUT NOT LIMITED TO : WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.Some states do not allow limitations on how K long an implied warranty lasts,so the above limitation may not apply to you. K X " Revision date: 1/29/2015 ..: MASONRY FIREPLACE INDUSTRIES,LLC 6391 Jurupa Ave.,Riverside,California 92514 Telephone(800)345-7078 Fax(951)588-8046 1,," 'YG Id ra .., A. I>.:1,:v .i -. .:=1.�"A. I-I' SSW !; �,1: "I -,.n "GY7s;k �. ,�7 "G.I" ai 1 A "l 7�,i.� : 1 '.a^,l' ': �a ,.1 A :"I.�W,, wnb � RECEIVED 10/30/2018 34 ASPEN BUILDING DEPARTMENT CEIVED Masonry Fireplace Industries, LLC ` .JjMaconY 1 �L01111 8 Industries,LLC ASPEN BUILDING DEPARTMENT ... w.,. ..i ... _..t......., .... kOflTKO® the art of fireplaces www.montigo.com 152fli _B I Ilijijensions - 47'/2" .... \� 1 51r 4" 8„ ..I\ 52" - Top View 21/2'— - 47" —21/2" 221/2 — (Opening)I p I I " I 63/4" L�U 5" 2'/2" , 331/4' 211/8" 33" 28" 1" 51h 1 f k 52" f MO Front View Side View Models Included: L52DFN L52FL L52DFNE L52DFLE Consult the owner's manual for complete installation instructions and proper clearances to Warranty: The manufacturer warrants this fireplace to be free from defects in materials and combustible surfaces prior to installing fireplace. workmanship at the time of manufacture.There is a limited 10 year warranty on the firebox;5 year All specifications, framing dimensions, product designs, materials and colors are subject to limited warranty on the burner and 1 year limited warranty on the pilot burner assembly and fan change without notice.The actual flame pattern and color may vary slightly from the illustrations. motors(if included).The valve carries a limited 1 year warranty unless otherwise specified in the Diagrams and illustrations are not to scale. installation manual.Glass,plated/painted finishes and refractory lining are exempt. i ' OnTIGO. the art of fireplaces www.montigo.com Ferndale, Washington Langley, British Columbia a 1 018 TF 1.800.789.6236 TF 1.800.378.3115 CUS rn',� nI FX 1.866.300.0927 FX 1.604.607.6462 A XLNU2 050511 BUILDING DEPARTMENT Installation & Maintenance�Manual p, r onTIG0 . the of fireplaces www.montigo.com 11.1 -..-, L52DF Indoor * L-Series Residential Fireplace A DANGER AWARNING Read and understand this manual.Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity o service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. Afire or explosion my occur causing serious For assistance or additional inlbmration consult a qualified installer, service injury,property damage or even death. agency or the gas supplier. NOTICE NOTICE Installer:Leave this manual with the appliance.Do not remove. This fireplace is certified to ANSI21.88/CSA2.33 vented gas fireplace heater Consumer:Retain this manual for maintenance and future refrence.Do not Discard. standard as a direct vent fireplace. DliltANGER DANGER NOT GLASS WIL, IF YOU SMELL GAS CAUSE BURNS A Do not try to light any appliance. NOT E GLA1S A,Do not touch any electrical switch; do not use any phone in your building. 00 p Immediately call your gas supplier from a neighbor's phone. Follow the gas 104111.COOLED supplier's instmctious. NEVER ALLOW CHILDREN N m Ifyou cannot reach your gas supplier,call the fire depar bent TO TOUCH GLASS A barrier de wersad to reduce Oat risk of burn front the hot viewing glass a provided with this appliance and shall tom* ��� be Installed for the peotectson of rhsklren and Whet at•rk i (?-1: aD ►ndrodwk P /_ CUS rill 30/2018 XG0185 Canadian Heating Products Inc.Langley,BC V4W 4A1 I Montigo Del Ray Corp.Ferndale,WA 98248 151123 ASPEN BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance.Please retain this owner's manual for future reference and maintenance. Table of Contents Instruction Manual Contents Replacement Parts: 36 Safety Alerts 3 Appendix A:Venting Terminations 37 Introduction 3 Appendix B:Warranty 38 Section A:Before You Start 4 Appendix C: State of Massachusetts 39 Installation Checklist 4 Rating Plate Sample 5 Section 1: Installation Overview and Product Dimensions 6 Section 2: Framing 7 Clearances To Combustibles 8 Section 3:Venting 10 Section 3-1: Converting To Rear Vent 10 Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) 11 Section 3-2-1: Venting Layout 11 Section 3-3: Installing a Wall Mounted Direct Vent Termination 13 Section 3.3-1: Venting Layout:Wall mounted termination. 14 Section 3-3-2: Venting Components 18 Section 3-3-3:Heat Shields 19 Section 4:Wiring 20 CPI [Continuous Pilot Ignition]1 IPI [Intermittent Pilot Ignition] Jumper Cable Installation 21 Section 5: Installing the Gas Line 22 Section 5-1: FUEL CONVERSION 22 Section 5-2:GAS PRESSURE 22 Section 5-3:GAS CONNECTION 22 Section 6: Finishing 23 Section 7:Screen Installation and Removal 24 Section 8: Installing&Removing the Door 25 Section 9: Installing the Accessories 26 Section 10:Start-up Sequence 27 Standing(Continuous) Pilot Ignition(SIT NOVA 820) 27 SIT Proflame 2 Electronic Ignition 28 Optional Remote Operation 29 Maintenance 34 Lighting Instructions See pages 27 to 28. 34 Troubleshooting 35 SIT Nova 820: 35 SIT Proflame 2: 35 RECEIVED 10/30/2018 Page 2 www.montigo.corn XG0185 r1�5� i3�ti BUILDING DEPARTMENT monTKc0 L52DF*Indoor Gas Fireplace Safety Alert Key Safety Alerts AA DANGER A WARNING Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. A CAUTION NOTICE Indicates a hazardous situation which,if not Addresses practices that are important,but avoided,WILL result in minor or moderate not related to personal injury injury. Introduction Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience,Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your co a 0 space, but that is also designed and manufactured to the highest d 3 safety,reliability and engineering standards. d E CO 3 0 �' a' c = m p 2 We strongly encourage you to read and carefullyfollowtheinstructions m o . R o = ° a o a 2 laid out in this Installation, Operation and Maintenance Manual w .- = - d m and retain it foryour future reference. Payspecial attention to all w R "' p p m a MI- m o o c m w L cautions, warnings, and notices throughout this manual intended m z - c.9 00 et J U 3 i E u co to ensure your safety. L52DFN X 40,000 X X This manual covers installation,operation and maintenance.Lighting, L52DFN-F X 40,000 X X operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed L52DFL X 40,000 X X by a qualified or licensed installer,plumber or gas fitter as certified L52DFL-F X 40,000 X X by the state,province,region or governing body where the fireplace is being installed. This installation,operation and maintenance manual is applicable to the models described in the table. Refer to your rating plate to verify included options.Throughout this instruction guide,instructions are Warranty and Installation Information: (See Appendix B) applicable to all models designated as L52DF*unless otherwise noted. The Montigo warranty will be voided by, and Montigo disclaims any responsibility for the following actions: A CAUTION ► Modification of thefireplace and/or components including Direct-Vent assembly or glass doors. Young children should be carefully supervised when they arc ► Use of any component part not manufactured or approved in the same room as the applicance.Toddlers,young children by Montigo in combination with this Montigo fireplace system. and others may be susceptible to accidental contact bums. physical barrier is recommended ifthcrc are at risk individuals ► Installation other than as instructed in this manual. in the house. To restrict access toa fireplace or stove,install Consult your local Gas Inspection Branch on installation an adjustable safety gate to keep toddlers,young children and requirements for factory-built gas fireplaces.Inst Iati,or, re it other at risk individuals out of the room and away from hot should be done by a qualified contractor. :J .' i) surfaces. 10/30/2018 XG0185-151123 www.montigo.com ASF'��v 3 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace mOnTIC.O. FPI 1 Installation Section A: Before You Start Installation Checklist • Determine the desired install location of your fireplace. IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS • See Section 1, Dimensions on Page 6, and refer to the The L52DF*Direct Vent fireplace must be installed in accordance Framing Section 2 for details. with these Instructions. Carefully read all the Instructions in this • Select the location ofyourterminationandresultingventrun. manual first.Consult the Local Gas Branch to determine the need • Your selected termination location must be the highest point for a permit prior to starting the installation.It is the responsibility in the Direct Vent installation. of the installer to ensure this fireplace is installed in compliance • Should it be impossible to meet the venting requirements laid with the manufacturers instructions and all applicable codes. out in Section 3:Venting,please contact Montigo regarding the use of a Montigo Power Vent. BEFORE YOU START: • Lay out the Vent run; calculating the required elbows and straight runs of 5"18"flex and/or rigid pipe. • Layout Electrical Requirements Refer to Section 4:Wiring, NOTICE for Details. • Refer to Section 5:Installing the Gas Line,for details on the Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected befre use and at least annuallybya prokssional tre gas connection and access. frequent cleaning may be required due to excessive lint from carpeting,bedding material • Refer to local codes and guidelines for installation etc.his nnperative that control comparluents,burners and circulating air passageways of requirements. the fireplace are kept clean. • Installation and repairs should be done by a qualified contractor and must conform to: A CAUTION •Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas Due to high operating temperatures,this appliance should be located out of traffic& and Propane Installation Code, CSA B149. Electrical Installations away from furniture and draperies. must conform to the local codes or,in the absence of local codes, Children and adults should be alerted to the hazards of the high surface temperature, to the current version of Canadian Electrical Code,CSA C22.1.1 which could cause bums or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable materials should not be placed on or near the appliance. •Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code,ANSI Z223.1/NFPA 54.Electrical Installations must conform to the local codes or,in the absence of local codes,to the current version of the National Electrical Code,ANSI/NFPA 70. See AAA DANGER Appendix C for installation within the State of Massachusetts When this appliance is installed directly on any combustible material other than wood flooring,it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury property damage or WARNING even death. Abanier designed to reduce the risk ofbums from hot viewing glass is provided with this appliance and shall be installed for the protection ofchiklren and other at-risk individuals. lfthe barrier becomes damaged,the barrier shall be replaced with the manufacturer's barrier for this appliance. WARNING Any safety screen,guard,orbanierremuved for servicing an appliance .-. ...6041� prior to operating the appliance. w ,�� d 10/30/2018 Page 4 www.montigo.corn XG0185-�1�ItiV BUILDING DEPARTMENT I OIlTIC,O. L52DF*Indoor Gas Fireplace Installation rgii 11 Rating Plate Sample n 0 0 z liy O _ f -• N Crgu O G ilk K .--7:1_0 CD to CD CZ ❑ ® m D m 1 to E 1 -0 T CD n W co j i S. c"O C O_ i CD c N CD >P I- z � CD C) n 0 z CD - m- • z m N x 0 c C O I- v D, - T . -1 5' m 3 E 21 p = o S' x - 0 x m m CD m Q °' m ciG) = 0 O N m a m r m D-0 D - vi o 3 ^ `D' -7-, • y �; v � 3 a• w 0 N Go• s o — y• c c m 0 - N v 0 m y -~tea Z . D m- c m D 7 c c = z m m o- a m - o- - c CD 0 0 Z D K R° * Z O N U O O N n Z O c, co x N 3 - .-. N 7 m u) o o -1 x o m N c' Q o T o o CD CD C) CD CD O O C > > , CD 0 j N = N 0- C • m -o 0 CD CD 5; 1 N o Cn 00 CD CD O * * N c A v N m o = N C w Ca K O it., .< 00 N N 0 n N N CA j - - m A 0 o 00 =' O -p O O C _ O N _ O d DI d O o c m c c f) "C 3 CD w _, 0 0 = m a > m e N• m = m m c < n)• 3 N -0 - y cZ Z 0) `CD 0 3 - <• m ci u0i v CD C -0 D D c- 5 i; - a -a m y 2 �3D c 3 A c 0 c — (z") 00 D c N 0 N W Cfl CQ O z 0 CD 0I- ^ A 70 CCp nn C 7 Q Ca O N c co 3 o_ CD O 3 3 N O 3 COO 0 C CO co CD, — ND C7 0 —,. O Vl -I > o T = 3 CD Z Z m °' 3 = 3 6 0 5-3 D o m O v, y C 0 ,< <AD, m D O 3 m_ CD D• N N n O N C Q < _ O j CD y Co m Z) K m -1 -I co co N DI 0 c 2 OD N O -0 "OO DC 0 c -J (D N O 0 cD DC a N m A N 3 0 N E CD o 0 0j M C,C N. C N C 0 Er) m "O CD 0. m 3 o v= o m - . 0 m j CD 0 0-- = , 2 v m m 3 _ m • m C) m 5 d P o ti a o F - 0 m N 3 = N N O ON = O_ CO3 O N CD 7 .-. c , = nrn- 3 T N D O 0 _"O N O m CD CD CO N d x O n • D 2,-o o _ 3 . 5 a D 0 p 3 g N 3 `" . m G) 3 m- = 3 c N d d C'C y CD co S N_ cn Er 0 c3 P n n o v -o •m N rn n 3• a 0 N '< N Z N N N r.� N g Cr ? O_ D A C D o O Figure A: Rating Plate for Standing Pilot(SIT) RECEIVED 10/30/2018 XG0185-151123 www.montigo.com ASFRLI?5 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace 111OIlTIGO. PInstallation 11 Section 1: Installation Overview and Product Dimensions Please review the Installation Checklist on Page 4 for general information on preparing for a successful installation of your Safety, as well as efficiency of operation, should be considered fireplace. when selecting the fireplace location. Try to select a location that The L52DF*fireplace may be installed in any location that maintains does not interfere with room traffic,has adequate ventilation and proper clearances to air conditioning ducts,electrical wiring and offers an accessible path for Direct Vent installation. plumbing. The fireplace dimensions are shown below: 0 8" 0 5" Top View [203] [ 127] WIMIT lll/= 21 5 „ 8 148" [550] [364] ■ ■ 8 [ 17] _ 52" _ Front View [ 1319] Side View t ' 1 3 „ 37 4 4 331" [957] 4 19g„ [843] [505] I ]•. o 1 , _ - _ 45" _ 6 8 22 g" [ 1143] [ 161] [568] Figure 1: Unit Dimensions shown with nailing flange (Tolerance ± '/8"). RECEIVED 10/30/2018 Page 6 www.montigo.com XG0185-A t N BUILDING DEPARTMENT monTIC.o. L52DF*Indoor Gas Fireplace Installation ip1 Section 2: Framing Frame in the enclosure for the unit with framing materials. The elbow framed opening for the assembled fireplace is 52"wide, x 391/2" Header high x 25'/"deep,see Figure 2. shelf / iii 1NOTE: When constructing the framed opening, please ensure 114 1 there is access to install the gas line when the unit is installed. 1See Fisure 21. 52" _ \In1'u' 40„ 39 1/2" � 3"Min 1 1 Top Vent *When sheetrock is � not used behind the Figure 4a.Framing for shelves over the fireplace,Top Vent fireplace,framing (Combustible materials). \�I depth may be reduced . \ by 5/8". Ceiling 391/2"II \ = n -- � Top Non-Combustible ✓ \_ Vent Materials Only �, *25 /s" Alcove� // ' area over Figure 2.Framing dimensions. MINI Fireplace 0"clearance I 1", to corners only I Header 84" 1'.111111111111111111111'.MIIMIg 01 MIN = ,i I /.\\".4. €\ 1TA - ° °_,-- hii I r ,-1- '// 2 H. 68 1/4" 52" i •. - �. /96 1/2" —_ Floor I Figure 5.Non Combustible Framing for Top Vent or Rear Vent with Alcove Above Fireplace. Figure 3.Minimum Corner framing dimensions Framing/Header, supplied shield 1"Min _ shelf T'Min f 27771) 10" E frf -'2 E3E3 ' ill 39 1/2" Rear Vent RECEIVED Figure 4.Framing for shelves over the fireplace,Rear Vent 1 3 2 18 (Combustible materials). XG0185-151123 www.montigo.com ASF L 7 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. Installation Clearances To Combustibles Installing The Standoffs 1"clearance is maintained on sides and bottom of vent runs and To avoid elevated mantel temperatures, all L52DF* gas fireplaces are required to have the supplied standoffs installed. 2"above horizontal vent runs to any combustible material. The fireplace is supplied with two standoffs.Bend and install these standoffs on top of the fireplace ensuring that the height of the standoff maintains a 6"clearance. > v v v v Q } CD 0 CL O' N "_a O f6 L52DF* 10" 24" 3" 2" 0" See Section I 6 Finishing around the fireplace t NOTE: Clearance from top of fireplace to ceiling within the Figure 6. Installing the standoff's. fireplace enclosure. Installing the Nailing Flange Extension When installing a shelf over the top of the fireplaces,the following Once the fireplace is placed into the rough framed opening, the guidelines must be adhered to: supplied Nailing Flange Extension(Part No.L52087)must be fasten Rear Vent applications,the minimum clearance is 3"from the rear securely into place,with nails orwood screws.as shown in Figure 7. of the fireplace to a wall, or any combustible materials, and 10" clearance from the top of the fireplace to the underside of any combustible shelf materials. ` Top Vent applications,the minimum clearance is 3"from the rear —6" of the fireplace to a wall,or any combustible materials,and 24"to Ii if the underside of any combustible shelf materials. Figure 7. Installing the Nailing Flange Extension. Note: The nailing flange extension can be substituted with a piece of NON-Combustible material of the same size and thermal characteristics,ie:cement board orequivalent.This is recommended in applications where the facing materials will not adhere to the metal nailing flange. RECEIVED 10/30/2018 Page 8 www.montigo.com XG0185 BUILDING DEPARTMENT monTIG0 L52DF*Indoor Gas Fireplace Installation Ct Framing the Heat Shield Step 3. Nail or screw the top shield in place flush with framing,as Included with the L52DF* Gas fireplace, is a framing heat shield shown in figure 8b. Kit. This Kit is fabricated from galvanized steel and arrives with three(3)pieces,as shown below.The shields protect all adjacent �IIIpmIlN combustible materials, mantels and mouldings from excessive heat radiated by the fireplace.NOTE: The shields must be installed as shown in Fi ures 8-8b.9 Step 1.Fasten the two Side shield's(L52FS01x2)first,and ensure they are fastened in place as shown.These are installed with the JII Wide flanges facing the center of the fireplace opening, and the shallow flange toward inside of room.These are also fastened with nails or screws,flush with framing as shown in Figure 8 and Inset. 1 Both Side flaming 1IIIII 1 shields typical /� Figure 8b.Combustible Framing Heat Shield,completed. 11111 �. flush with framing ` frepiace"I "h'' INSET ff ste side Milt Section -.J- -- \. - \„ Figure 8.Combustible Framing Side Heat Shield L52FS01x2,(two 2-pcs). Step 2.Next,fasten the Top shield(L52FS02x1),with the Wide flange face up,and the shallow flange toward inside of room,Figure 8a. framing fasteer;, II1111I " " "m' lli �/IIII flush with t Top shield Ills III flaming Ifireplace 111111111Ill INSET Section Figure 8a.Combustible Framing Top Heat Shield L52FS02x1,(one 1-pc). RECEIVED 10/30/2018p XG0185-151123 WWW.montigo.com ASF %@ 9 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace 111OIlTIGO. Installation Section 3: Venting Montigo supplies a variety of direct venting and termination outlet,as shown in Figure 9. options. The direct vent termination location MUST be selected 3.Install the(removed)Rear flue cover and gasket material,to such that it is the highest point in the venting assembly. It the Top vent outlet.Fasten the cover with included hardware, should also be selected such that it provides the shortest vent as illustrated Figure 9a. run possible. Should it be impossible to ensure that the termina- 4.Install the(5"and 8")collars to the rear vent outlet using the tion is the highest point or should it be impossible to meet the included hardware,as illustrated Figure 9a. venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. Flue Cover Plate CD. Flue Gasket NOTES FOR PLANNING VENTING: - • Venting can originate from the unit through the top or 8"Outer Flue Collar • through the rear. 1141 5"Inner Flue Collar • �. • Venting can terminate through the roof or through an 4-) exterior wall. • Refer to Appendix A-Termination Locations to ensure the planned termination location is acceptable. • Once the termination location has been established, refer to the appropriate section for installation details. Figure 9a. Flue cover and collar installation,Rear Vented fire- • All fireplaces shipped from the factory are Top vent. place. • Silicone application is NOT required when joining Montigo vent pipes and components. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper Section 3-1: Converting To Rear Vent installation of screens. Use the following instructions to convert an L52DF*for Rear Vent use: 1.Remove the Rear flue cover and gasket(5" and 8") on the flue outlet,as shown in Figure 9. 2.Next, Remove the Top flue collar's (5" and 8") on the flue 5"Inner Flue Collar 8"Outer Flue Collar • Flue Gasket Flue Cover Plate_LZ1 • Figure 9. Flue cover and collar removal,Top Vented fireplace. RECEIVED 10/30/2018 Page 10 www.montigo.com XG0185-Aar N BUILDING DEPARTMENT 1110nTIc.O. L52DF*Indoor Gas Fireplace Installation ip1 Section 3-2: Installing a Roof Mounted Direct Vent PVTK1 Termination PVTK-1 ( ) Termination This section applies to installations where the direct vent termi- Storm collar 2'min. nation will be roof mounted. Roof flashing - Support ring Section 3-2-1: Venting Layout Selection of components and details of venting lay out should 32'max. Support plate adhere to the following guidelines: Obstacle S • The maximum termination point is 32'above the fireplace. (NOTE:if the maximum termination height is used,the flame Firestop pattern may be affected). • The Vertical termination must be a minimum 2'higher than £ where the termination exits the roofing materials,(asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials.(see Figures - 10-10c). • For a detailed diagram of allowed termination locations, Figure 10a. Top vent, Roof mounted with 1 offset (1 offset= two see Appendix A. 90°bends). • Termination location must be a minimum 6'from a mechanical air inlet. • A maximum of two offsets(each offset is made up of 2-90° PVTK1 in bends)may be made for vertical vent runs. Termination T • Firestops must be installed as required by National&local Storm collar 2'min. codes. Roof flashing • Ensure all horizontal runs are supported with a minimum ideal Support straps or of 3 supports per 10'of venting. support plate &ring • Install all roof flashing and storm collars as shown. l n I- Roof mounted Terminations _� Firestop The following details are some possible configurations for Roof • • mounted terminations.See below. 32'max ���������� Support plate PVTK1 Termination Siiui[ T &ring coll ar Storm 2'min. Stong � 1— J J f __ Firestop Support ring —_ 1 J--— —�— Obstacle 32'max. Support plate t s s 1 ° Firestop PERT--cam Firestop lull PEXT-10 I # = Adaptor ' Flue Collar J I RECEIVED Figure 10. Top vent, Roof mounted termination with no offset in Figure 10b.Top vent, Roof mounted with 2 offsets(1 offset=two vent run. 90°bends). 10/3 0/2 018 XG0185-151123 www.montigo.com ASN11 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace 11OIlTIGO. Installation PVTK1 Termination ,;;;,, A Storm collar min. Roof flashing MEXT Sections Firestop 1 E Support plate 32'max s - TTI Support ring Firestop 121 90°Elbow Mix., Figure 10c.Rear vent,Roof mounted venting(1 =90°bend). Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. RECEIVED 10/30/2018 Page 12 www.montigo.com XG0185-Aar N BUILDING DEPARTMENT 111OIlTIC,O.. L52DF*Indoor Gas Fireplace Installation ip1 Section 3-3: Installing a Wall Mounted Direct Vent Termination Installation of termination from inside structure This section applies to installations where the directventtermination A Termination with a MOSR Frame is installed from the inside of will be wall mounted. the structure.These are commonly used in high-rise construction. 12„ Framing, MOSR Frame concrete or Installation of Termination with built in frame , other A Termination with a Built-In Frame is installed during framing of -- , materials iiii a structure. 1. Frame the termination opening to 11"x 11". =/ lr' 2. Install exterior sheathing to the structure framing. I j .411 3. Fasten the termination to the sheathing using a minimum of 4 screws. PTO 4(5"/8") s Termination Exterior Framing 11" —� Fastening Hardware, Sheathing, Exterior .I Fastening/ Hardware, minimum 4-screws concrete or Sheathing'-�' minimum 4-screws other materials PTO-4F(5"/8") Termination Figure 11c. Installing a PTO termination with MOSR frame. "" v„„„ 1. Frame the MOSR opening to 12"x 12„ ®� 2. Fasten the MOSR frame to the interior side of the studs, Iconcrete,or finished wall construction using a minimum of 4 Figure 11 Installing a PT04-F termination. screws. 3. Insert the termination into the MOSR frame as shown here, Installation of termination frame at time of framing (from the inside)and attach to the MOSR by installing a min. quantity of 4 bolts into the threaded nuts on the MOSR Frame. Terminations with a MSR frame allow the installation of the frame Installation of a termination shield for Vinyl Siding prior to installation of the termination. The VSS Termination shield is installed when the exterior of a 1. Frame the termination opening to 12"x 12". structure is clad with Vinyl siding. It is placed directly above,and 2. Secure the MSR Frame to the exterior sheathing of the structure. on-center with the termination. 3. Fasten the termination to the MSR Frame using a minimum of4 screws. /VSS Vinyl shield Framing ----- MSR Frame PTO-4(5"/8") -,.-- Termination Exterior '' ,f Fastening Hardware, - -� Sheathing --l01 _ /minimum 4-screws 0 lz = __ PTO-4(5"/8") \ Exterior Vinyl siding G. -t Termination -_- 'I A-------:-. ' - Figure 11d. Installing the VSS Vinyl Shield. Figure 11a. Installing a PTO termination with the MSR frame. Installing Heat Guards over Terminations is recommended in installations where the termination is located within 7'feet above Installation of termination frame at time of framing in Masonry grade, or above a pedestrian walkway, and may be Required by Terminations with a BSR frame allow the installation of the frame code in Public areas. in masonry prior to the installation of the termination 1. Frame the BSR opening to 12"x 12". _ 2. Secure the BSR Frame to the exterior sheathing of the structure. r fi, �� 3. Fasten the termination to the BSR Frame using a minimum of 4 screws. �__t E "gstE S Framing k_12" BSR Frame Fastening Hardware, minimum 4-screws PTKOG (5"/8") Exterior ,I Sheathing '/ / Figure 12. Installing a PT0 termination heat guard. PTO-4(5"/8") 1. Ensure that the two long mounting brackets are facing the 12"( r.....,...4 ,--_-,-,- /Termination bottom of the termination.(See inset).Th'-• i � -ii. vii _ - heat protectionatthetopofthetermination, ' to II ---- are highest. Figure 11b. Installing a PTO termination with the BSR frame. 2. Attach to the faceplate of the termination Ss i jaG4QQ18 mcial sacws.XG0185-151123 www.montigo.com ASNN13 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace malTIGO. irt„:71Installation Section 3-3-1: Venting Layout:Wall mounted termination. 132 I I I I I I I I I Q Selection of components and details of venting layout should adhere 120 Acceptable vent run :� within non-shaded area. to the following guidelines: z 108 J . Vent terminations must not be recessed in walls or siding. •� 96 C For Heat Shield requirements see Section 3-3-3. x 84 Once the proposed venting layout has been determined refer to Figure 13 or 15 to ensure the layout is acceptable. t 60 Unacceptable vent run_ Notes Wall Mounted Terminations:TOP VENT 48 within shaded area. - 36 i I I I I I I I I I I All measurements for vertical or horizontal runs are measured If your installation does not fall - from center of the vent pipe. 24 36" within the venting graph parameters_ Ventingruns must fall within the limits set bythe venting12 FcowerVentint a optioMintigoDealerfor POWEY Denting options. graph,see Figure 13. 7'° Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Wall mounted Terminations Figure 13. L52DF* Top Vent Venting Graph for wall mounted The following details are some possible configurations for Wall terminations. mounted terminations. The Venting Graph: L52DF* L.-36"Max Measure the vertical height from the fireplace hearth to the centre Heat of the termination and the horizontal run from the fireplace flue Flex or Rigid ; /Shield collar to the wall flange of the termination. Plot on the Venting section i Graph Figure 13 with an'X'. 6ImIII II11IIII i l j 1 If the'X'falls on or above the topboundaryof the shaded area,the tal- 4111. ermination installation is acceptable. ES Example A: (Acceptable Installation) 40"Min. If the vertical dimension from the hearth is 108" and the horizontal run to the wall flange of the vent termination is :- -- - 1 Exterior 174",this would be an acceptable installation. Hearth Wall Example B: (Acceptable Installation) Ifthevertical dimension from the hearth is 60"and the horizontal Figure 13a. Top Vented, wall mounted installation with one 90° run to the wall flange of the vent termination is 72",this would bend.The vent run must comply with Venting Graph for Top vent, be an acceptable installation. wall mounted terminations, Figure 13. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" 15'footMix. and the horizontal run to the wall flange of the vent termination Heat is 144",this would not be an acceptable installation. @ /Shield o I��iwIfI-IIaIi Termination 4111 `" • \`\\`�� Solid Section :_ Flex Section NI— r Exterior Wall Hearth Figure 13b.Top Vented,wall mounted Multi-elbow i.s latte ri. e•'VE D Venting Graph for Top vent,wall mounted terminations,Figure 12. 10/30/2018 Page 14 www.montigo.corn XG0185-Av:N BUILDING DEPARTMENT 111OIlTIC,O. L52DF*Indoor Gas Fireplace Installation 1111 126"max - 30"max 90°elbow V/ 11 S: t:::: lions Fi Termination Exterior Wall • Hearth Figure 13c. Top Vented, wall mounted Retracted Multi-elbow installation. See Venting Graph for Top vent, wall mounted terminations, Figure 13 Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. RECEIVED 10/30/2018 XG0185-151123 www.montigo.com ASPv15 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace malTIGO. it.,71Installation 45°Corner Installation. 45°or less Corner Installation. Attach an PEL-90(90°elbow)directly onto the flue collar,and Use an PTO-3 termination and an PFL-1 or PFL-2IPFL-2(12"or attach it to the PEL-45(45°elbow).Cut the PXT-18 to suit and 24"compressed length)and a frame, if appropriate. Flex may insert it into the PEL-45. Slide the fireplace into position, and be turned to obtain desired degree of angle required but must then connect it to the exterior termination. not exceed 45°. S7'-'O Termination Termination il RHS 101 i\ Heaiik t Sheild 0 PXT 18 Heat Sheild C. 11101 PEL 45 Elbow �� Flex ill ��� Section / �/�i PEL-90 Elbow 1 . \� Flue Collar it... ----....._______- 7-...411 ., '�� Flue Collar �� i Figure 14.Corner installation. Figure 14a.Flex installation. A WARNING Corner installation is available for L52DF*Top Vent Units Only. Ensure minimum vertical venting height of 40"is maintained in corner installations. RECEIVED 10/30/2018 Page 16 www.montigo.corn XG0185-:1`5iN BUILDING DEPARTMENT monTK,0 L52DF*Indoor Gas Fireplace Installation Notes Wall Mounted Terminations: REAR VENT P-N-28„Max. All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. Flex or Rigid __ Venting runs must fall within the limits set by the venting Section A graphs,see Figure 15. 19„ Fireplace must be converted to Rear Vent configuration r 6" + Min. prior to running vent,see Figure 9 and 9a. r --- l-- i 55"Min. The Venting Graph 12„ ;f Measure the vertical height from the fireplace hearth to the centre Max. of the termination and the horizontal run from the fireplace flue 33" collar to the wall flange of the termination. Plot on the Venting Graph Figure 15 with an'X'. , If the'X'falls on or above the top boundary of the shaded area,the installation is acceptable. Figure 15a.Rear Vented, wall mounted Multi-elbow termination Example A: (Acceptable Installation) installation.Installation for L52DF*must have a minimum vertical If the vertical dimension from the hearth is 102" and the rise of 52".The vent run must comply with the Venting Graph for horizontal run to the wall flange of the vent termination is Rear vent,wall mounted terminations, Figure 15. 108",this would be an acceptable installation. Example B: (Unacceptable Installation) If the vertical dimension from the hearth is 42"and the horizontal run to the wall flange of the vent termination is 108",this would NOT be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 168",this would NOT be an acceptable installation. 108-Acceptable vent run 0 96- non-shaded area. • within n (rl 1 !- - 0 55„ 48 Unacceptable vent r _ v rim 40 • within shaded area. - 36 I I I I I I If your installation does not fall - 24 within the venting graph parameters,- 12 please contact a local Ivbntigo - dealer for Power Venting options. - He00 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Figure 15.Rear Vent Venting Graph for wall mounted terminations. RECEIVED 10/30/2018 XG0185-151123 WWW.montigo.com AS1 N17 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. Installation Section 3-3-2: Venting Components The following components and associated Montigo part num- Connection and installation of the vent components bers for installation of a roof or wall mounted termination. Use should adhere to the following guidelines: only Montigo Vent Components. Use of non-Montigo parts will Use any combination of rigid and flex pipe as required and in VOID the warranty and may impede operation of the fireplace. any orientation(Male connectors can face in any direction). Flex sections may be stretched up to 50%oftheirtotal length A-Termination PT04 (3"Length) (e.g.a 24"section maybe stretched to 36"). PT04F (3"Length) PVTKISS Connect all vent sections using a minimum of three sheet B-Frame Kits MSR (Stucco Frame) metal screws on the outer pipe flue. MOSR (Stucco Frame) Ensure the pipe ends male to female slide in a minimum of BSR-4 (4"Brick Frame) 1 112"of overlap. BSR-6 (6"Brick Frame) Ensure all horizontal runs are supported with a minimum C-Flex Sections PFL-1 (12"f/f Section) of 3 supports per 10'of venting. PFL-18 (18"f/f Section) When hanging/supporting venting,ensure that 1"clearance PFL 2 (24"f/f Section) is maintained on sides and bottom of vent runs and 2"above PFL-3 (36"f/f Section) PFL-4 (48"f/f Section) horizontal vent runs to any combustible material. PFL-6 (72"f/f Section) Rigid pipe may be cut less than half way from the female D-Rigid Sections PXT-5 (5"f/f Section) end only. PXT-10 (10"f/f Section) Ensure when cutting sections of rigid pipe to maintain PXT-20 (20"f/f Section) integrity of internal supports. PEXT-1 (12"f/m Section) Place the springs, supplied with the pipe kit, between the PEXT-2 (24"f/m Section) PEXT-3 (36"f/m Section) outer and inner pipes to keep the pipes separate and avoid PEXT-4 (48"f/m Section) any possible hot spots. PEXT-6 (72"f/m Section) Montigo recommends the use of a flex section for the final E-Elbows PEL-90MM (mlm 90°Elbow) pipe connected directly to the fireplace offering greater PEL-9OFF (flf 90°Elbow) flexibility of installation and absorption of movement. PEL-90FM (flm 90°Elbow) Firestops must be installed as required by National &local PEL-45FM (flm 45°Elbow) codes. F-Support Ring&Plate PSPXT-8 Montigo recommends that all exterior corners and joints be G-Firestop FS-8 sealed with exterior caulking.However,we encourage you to H-Roof Flashing PRF-7 (1/12-7/12 pt.) consult your Building Envelope Engineer or Waterproofing PRF-12 (7/12-12/12 pt.) Consultant for further recommendations. I-Heat Shield RHS101 J-Heat Guard MTKOG AA IMPORTANT Please refer to your building evelope engineer or waterproofing consultant for a review of ALL penetrations through exterior walls or the roof RECEIVED 10/30/2018 Page 18 www.montigo.com XG0185-A5J (\I BUILDING DEPARTMENT nlonTlcO. L52DF*Indoor Gas Fireplace Installation ip1 Section 3-3-3: Heat Shields Installing a Wall Mounted RHS101 Heat shield. Installing a Wall Mounted RHS8 Heat shield The RHS101 Heat shield MUST be used where the RHS8 Termination The RHS8 Heat shield CANNOT be used WITHIN 36"horizontal or (Figure 16 and 16a)CANNOT be used.Use the RHS101 where any 60" vertically of the fireplace, (see figure 15a). For applications of the dimensions are within the parameters shown,Figure 17a. within these dimensions the RHS101 Heat Shield MUST be used. To install the RHS101,Slide the Inner Section over the vent pipe that To install the RHS8,frame an opening in combustible construction, will connect to the fireplace.Then fasten the vent pipe to the back of the Figure 15 below.Slide the Heat shield in place over the vent pipe fireplace with a minimum of three sheet metal screws. From the which attaches to the fireplace.Afterthe fireplace and vent pipe has outside been installed,clearances should match the dimensions in Figure 15. slide the RHS101 outer section on see Figure 17.To complete the installation fasten the Heat Shield OuterSection&Termination frame to the structure Figure 17a. 1"Mn.Both sides Typical ti RHS101 Heat Shield �Hnuall/sheetrock 1"Mn. Outer Section 1 RHS 101 Heat Shield,inner Sectio Termination / Vent pipe,from fireplace trIlli RHS8 Heat Shield i tio I 7 q Combustible Framing _ 1"Mn. NIIIIIM "Combustible framing Figure 16.RHS8 Installation.(Install by sliding over vent pipe where -- it passes through the combustible construction). Figure 17.RHS101 Installation.(Install by sliding Outer Section over vent pipe where it passes through the combustible construction. r63 "Mn� RHS101 Heat Shield i Drywall/sheetrock RHS8 Heat Outer Section Shield RHS101 Heat Shield,inner Section , , Termination 1?Vent pipe,from fireplace ___ i.-�!\�\� MI11llllll1 II I 60"Mn. III Figure 17a.Heat Shield.After sliding the outer section in place. Figure 16a.RHS8 Installation.(Minimum requirements). �, 3/8"Mn.Both sides Typical 3/8"Mn. 1 Note: Images are shown without screens for clarity purposes. f Inner Shield 9 3/8'tD However, your fireplace should not be operated without proper Outer Shield 101/4"0 installation of screens. 3/8"Mn Combustible Framing RECEIVED Figure 17b.RHS101 Installation. 10 3 0 2 018 XG0185-151123 www.montigo.com ASPv19 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. F1L11 Installation Section 4: Wiring Models OPTIONAL L52DFN-F BATTERY PACK Ai— L52DFL-F 1.5V AA type DO (Dm 1.5V AA type ill) O • SPARK 1''NM"e I RED MI X2 �•�•41) GREEN » 114 WHITE 1.5V AA type BLACK >_ E.n X1 z SENSOR M• X3 'AM. BLACK To PPO • w co m LL • TO ON/OFF BLUE CI:IJ i WALL SWITCH REo - X4 M _ • o I%O Ol Q •e li\� \- BLUE WHI10 • • OPTIONAL CPUIPI jumper 4 r X5 -.= ORANGE GREEN0 • Q II � ®c! ' j .O' ' YELLOW/GREEN I. i o=lOI or I• • x10 •e• • 0. •a• X11 LED Lights '•a• I LED1-Red LED ill� X12I LED2 Amber LED -. lr/�[^]n �Q;SW1 X13 tit Figure 18. Wiring Diagram for the SIT Proflame 2 Electronic Ignition Models L52DFN Power L52DFL 'ITi Lo'Adjustment Knob Pilot Adjustment Screw Generator el IC) V ing �� ��II—i Wall Switch • O i.,---(IL'd C � ,� • • ry la rI o000000lgh►� 1Vhnifold Pressure Test Connection Inlet Pressure Gas Control Knob(Shown in`Pilot"position) Figure 19. Wiring Diagram for SIT Nova 820 gas and pilot. RECEIVED 10/30/2018 Page 20 www.montigo.corn XG0185-A5JN BUILDING DEPARTMENT monTIGo L52DF*Indoor Gas Fireplace Installation r-rti Installing the remote On/Off Wall Switch The difference between IPI and CPI: The L52DF*gas valve may be connected to a wall switch. Do IPI(Intermittent Pilot Ignition)Mode: is a fuel saving mode NOT connect any external power to the remote switch.The valve in which the pilot is only used when the main burner is on. will generate its own power on a millivolt circuit or will draw its CPI (Continuous Pilot Ignition) Mode: The Pilot runs power from an AC Connection inside the fireplace,depending on continuously even when the main burner is off. the model of the unit. Use only low voltage wire,and DO NOT connect any external power to the remote switch. Installing the CPI Jumper Cable Refer to Figure 18 or 19 for wiring requirements. 1). Remove the door and valve blind. NOTE:The switch location must not exceed 30'from the fireplace. • NOTE:If any of the original wire supplied with the appliance is J replaced,it must be replaced with the same type,or its equivalent. 4 0_ ' r ^ . . :\it .71, \ / CPI [Continuous Pilot Ignition] / IPI _ [Intermittent Pilot Ignition] Jumper CableTr Installation (only available for SIT Electronic _�- Ignition Systems) r, "Why use CPI mode"? Figure 20. CPI means"Continuous Pilot Ignition"or"Standing Pilot"as it is 2). Remove the bag containing the Jumper Cable from commonly known.IPI means"Intermittent Pilot Ignition",which only the wire harness connected to the controller as shown in initializes the pilot when you are going to be using the appliance. Figure 20. There are several reasons why you may choose to use CPI mode. \ f When a flue is cold it can be difficult to light the appliance. It can `` take a bit of time(particularly on tall vents)to initialize vent action. V ,v iimille. This can result in"lifting"or"ghosting"of the flames during thefirst _-_ two to three minutes of operation.It is also possible to encounter + ' �' times when the fireplace fails to light successfully. The fireplace 1, . .41ki° . will then attempt to re-light a second or third time depending on prevailing temperatures or altitude. When in CPI mode the pilot also keeps the system warm.During a"cold"start,condensation will normally form on the inner glass surface of the door. This condensation will quickly dry, however, the condensation tends • to run down the glass and cause some streaking.CPI mode helps Figure 20a. to resolve this issue.If CPI mode is used during the winter months the energy it takes to run the pilot is partially recovered as heat 3). Find the corresponding plug attached to the control wire into the building,so it does not waste as much energy as running harness and connect the CPI jumper. a pilot in the off season. f If you use a wall switch: -f.. f J • A connector is supplied with this unit that can be plugged into the • \ is '�� wire harness connected to the controller.When the CPI jumper is , - connected,the pilot will light and remain lit continuously.Use the • wall switch to turn the main burner on or off.To switch back to IPI *ri.''►{�s mode you must unplug the CPI jumper. 0 , .' / 11 If you use the optional remote: : � I A connector is supplied with this unit that can be plugged into the 41 • wire harness connected to the controller.This Jumper Cable gives _- _ _ the Remote Control the ability to operate the CPI I IPI switch and Figure 20b. set the unit to operate in either condition. 4). See operation section to turn remote into CPI mode. 10/30/2018 XG0185-151123 www.montigo.com ASM/21 L BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monTI O Installation Section 5: Installing the Gas Line Section 5-1:FUEL CONVERSION Verify that your fireplace is compatible with your available gas type. (Natural Gas or Propane shown by "N" or "L" in your model number If gas type is not compatible, contact your local Montigo representative. L o.s75° Conversion kits must be installed by a qualified service technician. 3.5" = " 10" _ Section 5-2: GAS PRESSURE Optimum appliance performance requires proper Figure 21. Gas line access. input pressures. Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA NOTICE and CAN/CGA B149 in Canada. When pressure testing the fireplace,Gas line,and input system f°llowthe appropriate Pressure requirements are: local codes or your area.IX)NOT connect the fireplace to pressures in excess of Gas Pressure Natural Gas Propane 1/21b.This will damage the gas control valve. Minimum inlet pressure 5.5in.w.c. 11in.w.c. Manifold pressure 3.5in.w.c. 10in.w.c. CAUTION The manifold outlet pressure is set from the factory We recommend careful consideration be given to the effects of elevated mantel to the appropriate pressure but should be verified. temperatures which maybe in excess ofproduct design,for example:candles,plastic To check pressures, control valves have a provision or pictures. This can cause melting,deformation,discoloration or premature failure of T.V.radio,and other electronic components. to remove a 1/8" N.PT. plug to be fitted with a hose barb. Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. A WARNING Only install gas shut-off valves approved for use by An inspection of the explosion relief flappers and door MUST be made prior to the state, province, or other governing body in which lighting the fireplace.Afaulty seal on the door gasket and/or explosion ports will the fireplace is being installed. result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. Section 5-3: GAS CONNECTION See Figure 21 for location of gas line access. Flexible gas connectors must not exceed 3 feet in WARNING length, unless allowable within local regulations. Connect incoming gas line to the 1/2"or 3/8" gas When installing the fireplace-gas lines,fittings,accesso- inlet port. ries or any other objects cannot impede the proper movement of the door buckles. Purge all air out of gas line. Check appliance connection, valve and valve train under normal operating pressure with a commer- cially available leak check solution. DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. RECEIVED 10/30/2018 Page 22 www.montigo.corn XG0185 BUILDING DEPARTMENT mo11TK,0 L52DF*Indoor Gas Fireplace Installationri Section 6: Finishing Finishing Around the Fireplace Combustible mantels and mouldings may be safely installed over Mantels&Surrounds the top and on the front of the fireplace provided that they do not NOTE:National Canadian Gas Association mantel test requirements project beyond shaded area shown in Figure 22. are for fire hazard prevention to combustible materials. Fireplace Facing Newtechnology,to meet consumerand government demands forthe wise use of energy,has prompted us to manufacture many models When sizing the finish material for your fireplace, it is important of fireplaces which are hot,fuel and energy efficient. to remember the following: THE OPENING MUST NOT BE Please be aware;temperaturesoverthemantelwillriseabovenormal OBSTRUCTED IN ANY WAY-to do so restricts the air supply for room temperature and walls above fireplace may be hot to touch. the control compartments and heat exchanger it also prevents access for servicing controls. Side wall clearances are 3".Combustible surrounds may be installed The face of the fireplace may be painted to match the room decor, with 3"clearance to the side of the fireplace as shown in Figure 23. provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all,because it will interfere Non-Combustible with the access to retainers for removal of glass door. Facing Material Drywall/Sheetrock 16 Combustible Stud lir 115 ...........• with shield �� ■■■■■■■■■■■■I Combustible 14 ,■■■■■■■■`+= Construction allowed 13 ■......■■■■■ in shaded area 12 ■■,•■■■■■■■■ rub title Facing * )rjll = i NommmENNEEN y 10 Nhterial ■■■■■■■■0... Combustible Stud '/ tf) 8 .........,.. with shield 5, 7 ......••••a. Non-Combustlle ........•••,7,1 6 Li Facing Nhterial I • Ii 't~ 4 ............ �� 4 ■■■■■■■■■■■■ Steel Stud construction allowable // 2 I�.........•. within the grey-out area ' 3" ■..........■ 1 ............ F Top offueplace l t TT. - -" 1 1211109 8 7 6 5 4 3 2 1 _ • Horizontal Run(in.) Figure 22.Combustible mantels and facings. /.. A IMPORTANT 1, When covering the upper metal portion of the fireplace,up to 6"(as shown in Figure 22)with a non-combustible material.Please note the decorative facing materials may be subject to temperatures in excess of 250°F.This should be considered when selecting facing materials. A WA R N I N G A WARNING Do not place any materials or objects on top of the valve blind.Doing so could result in failure of door We recommend carefil consideration be given to the effects of elevated mantel relief system or heat dissipation. temperatures which maybe in excess ofpmduct design,for example:candles, plastic,or pictures.This can can cause melting,deformation,discolouration or premature failure ofT.V..,radio,and other electronic components. Figure 23.Combustible surrounds. RECEIVED 10/30/2018 XG0185-151123 WWW.montigo.com ASNPV23 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monriwo.. Installation Section 7: Screen Installation and Removal Left Side Detail Upper Screen Studs Upper Screen Stud Catch Removing I Attaching Screens: To Remove Screens: 4 Grasp each top outer corner of the screen with your thumb and finger and pull towards yourself.When the upper Screen Studs are free, lift the screen at an angle from the lower ._ slots from which the Screen Bottom Tabs are held. Place the screen in a safe place. To Install Screens: Left Side Detail Hold the screens at an angle away from the fireplace, and locate the Screen Bottom Tabs at the lower corners of the ►� screen. Place the screen into the Screen Tab Receptacles in the lower section of the fireplace. Make sure the tabs and screens are lowered all the way down Screen Bottom Tabs into the Screen Tab Receptacles on the fireplace.Then,push each Upper Screen Stud on the top corners of the screen Screen Tab into the Upper Screen Stud Receptacles in the fireplace. 7rn 11 I I I Figure 25b.Screen Installation and Removal Replacement Screens: For replacement part order numbers,please refer to section e� "Replacement Parts:"on page 36. Note: Do not operate fireplace without all screens in place. Figure 25a.Screen Door Numbers(Replacement Parts) RECEIVED 10/30/2018 Page 24 www.montigo.corn XG0185 BUILDING DEPARTMENT monric o L52DF*Indoor Gas Fireplace Installation 1S9 Section 8: Installing & Removing the Door Removing the door: The L52DF*doors are removed in a few simple steps.Follow these Step 4: instructions below to remove the Horizontal access panel,unlatch Firmly grasp hand-hold the door buckles and, remove the door. Replace in reverse order. end of Door buckle tool " - 0 and place the machined end in the slot under ' door frame.(as shown) • A WARNING Figure 24c. When reinstalling door(s),always make sure all door buckles are properly hooked and fully engaged. Step 5: Ensure the tool is firmlyitin in the lower end of the Step 1: Remove the Horizontal Access Panel: slot,(as shown),Then pull Remove the Horizontal cover INNs toward you(Caution:hold it by placing fingers in both r ©the tool securely). -(4 finger holes, then pushing — _ _ away from you and lifting out. Place it aside during Figure 24d. maintenance or cleaning. Finger Holes Install in reverse order. Installed Gas f , Step 6: a , 111111111111.1. Valve C r Pull hard if necessary — to release the spring , Figure 24. Removing and installing the Horizontal Access Panel tension. (Caution: The . latch springs back with 3 • Step 2: Locate the Door Buckles. securely)hold the tool _ - I - Figure 24e. • Hsu Step 7: ,�41.0, t - -MO Remove the tool from the latch slot. Ensure the • latches are hanging freely, ___ the hook end is released L I A from the bottom of the door. 4 (Repeat all 4-steps for the Lremaining latches). rr I Door Buckles - - Figure 24a. Locate the door buckles. Figure 24f. Step 3: Locate Door Buckle Tool. Hand-hold Door Latch Slot Door Latch Hook Figure 24b. Door buckle Tool RECEIVED 10/30/2018 XG0185-151123 www.montigo.com ASNPV25 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. potil Installation Section 9: Installing the Accessories Installing the Firestones: Step 8: Removing the Door: L52DF*Fireplaces,has the option of installing the optional cultured Grasp the Door on either side,usually midway and lift upward, rocks or firestones.As described below,CAUTION,the firestones lift the door carefully up and away from the front of the fireplace. or cultured rocks cannot cover the burners.Doing so produces an See Figures 24g. Place the Door aside in a safe place while undesirable/uneven flame pattern, and eventual sooting. Install maintenance and 1 or cleaning is being performed. as shown, Figure 25 to 25a. 4 A CAUTION! r ' Q DO NOT COVER THE BURNERS with firestones or river rocks. - — - ` Note: CAUTION: Ensure the optional river rocks or designer firestones do not cover the Burners. Figure 24g. Removing and installing the glass doors. Installing the Door: 6444 To install the door,hook the top edge of the door frame into place. Lower the door into position and follow the previous steps shown in reverse order. - st •/ s AWARNING Figure 25. Completed firestone installation. (Note:DO NOT place ANY firestones on top of the burners). When installing the fireplace-gas lines,fittings,accesso- ries or any other objects cannot impede the proper movement of the door buckles. i ' 1 r a. _ - .G'i` , '-' i�7 � • Figure 25a.Operating gas fireplace with firestones surrounding burner tray. Optional River Rocks The L52DF fireplace has the option of installing the cultured rocks which mimic real stone.These may be spaced at random, or in a visual pattern of your preference. See the Montigo web site for photographs and ideas. www.montigo.com RECEIVED 10/30/2018 Page 26 www.montigo.corn XG0185-A5ji3 1ti BUILDING DEPARTMENT monTIGo L52DF*Indoor Gas Fireplace OperationAt Section 10: Start-up Sequence For Your Safety - READ BEFORE LIGHTING: DANGER • ,OT�,,,, „ AWARNING CAM 14ntNb DO NOT TOUOI GLASS If the information in these instructions is not followed exactly,a fire or explosion may UdTU LOCI D result causing property damage,personal injury or death. S. 1ALIA IrCNIl01EM - •D TOUCH SIAii WARNING/CAUTION: Hot while in operation. Do not touch. Severe burns may result. Keep children,clothing,furniture, A OmwOlgqprdho Maw/Oho MA atriums hum tlw gasoline and other liquids having flammable vapours away. P.P•ot MIMv pst Its peowdvd wet Ilys appoints;and*hid ow INdaard Wir OW SirOtteYlem a rtaleIrre.wuo*twa -nv See installation and operating instructions accompanying this .„Mo appliance. A. This appliance is equipped with an ignition system that lights phone. Follow the gas supplier's instructions. the pilot burner automatically. Do not attempt to light the pilot If you cannot reach your gas supplier,call the Fire De- by hand. partment. B. BEFORE LIGHTING smell all around the appliance area for C. Use only your hand to push in or turn the gas control knob. gas. Be sure to smell next to the floor because some gas is Never use tools. If the knob will not push in or turn by hand, heavier than air and will settle on the floor. don't try to repair it,call a qualified service technician. Force What To Do If You Smell Gas: or attempt to repair may result in a fire or explosion. Do not try to light any appliance. D. Do not use this appliance if any part has been under water. Do not touch any electrical switch; do not use any phone Immediately call a qualified service technician to inspect the in your building. appliance and to replace any part of the control system,and Immediately call your gas supplier from a neighbour's any gas control which has been under water. Standing (Continuous) Pilot Ignition (SIT NOVA 820) Lighting Instructions: 1. STOP! Read the safety information above on this label. "PILOT." 2. Lift out the lower Horizontal access panel. 7. Push in gas control knob completely and hold.Light with 3. Push in gas control knob and turn clockwise to Piezo Igniter button.Continue to hold the control knob in "OFF." for about(1)minute after the pilot is lit. Release the knob 4. Wait five(5) minutes to clear out any gas. Smell for gas, and it will pop back up. Pilot should remain lit. If it goes including near the floor. If you then smell gas, STOP! out repeat steps 3 through 8. Follow"B" in the safety information above on this label. If knob does not pop up when released.Stop and immediately call your service technician or gas supplier. If you don't smell gas, go to the next step. If the pilot will not stay lit after several tries, turn the gas 5. Locate pilot burner(See illustration at right.) and follow control knob to"OFF"and call your service technician or steps below. gas supplier. 6. Turn knob =Ar .� 8. Push ingas control knob and turn counter-clockwise Cu 'lu ' 1 'Uj o� `"Ise r� to _ l5ITIEL r� to ON. _I ' o_ �,■ X ►. C 9. Replace the lower Horizontal access I tmt • ■ i �( �DC panel. o -o s ICI III i I ovAl gC 7a 10.Turn on remote switch to ignite fire. III !tIir LE A U INIM Gas Control Knob (Shown in"Pilot"postion.) NOTE: Gas control knob cannot be turned from "PILOT"to "OFF"unless knob is pushed in slightly. Do not force. To Turn Off Gas To Appliance: 1. Turn off remote switch. 3. Push in gas control knob slightly and turn 'c1 ck e ri 2. Lift out the lower Horizontal access panel. to"Off". Do not force. 1 0/3 0/2 018 4. Replace the lower Horizontal access panel. XG0185-151123 www.montigo.com AS 27 L BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace nIOfTIC,O. Operation SIT Proflame 2 Electronic Ignition Lighting Instructions: 1. STOP! Read the safety information above on this label. 6.Turn fireplace"ON"using wall switch or remote control. 2. Remove the lower Horizontal access panel. 7.If the Fireplace does not light,the System will cycle through 3. Turn"ON"manual"ON/OFF"switch located below the hori- two trials,(one minute audible clicking,thirty seconds of silence,and then another one minute of audible clicking). zontal access panel(if available). If the system locks out due to inadequate gas flow,refer to "Troubleshooting"in instruction guide. 4. Turn Incoming gas valve to the ON"position. 8.After completion of the information in the Troubleshooting 5. Wait 5 minutes to clear out any gas. If you smell gas,STOP! section, Repeat step 5. Follow"B"in the safety information above on this label. If you don't smell gas,go to the next step. 9. If the system will not function correctly,follow the instruc- Main ON/OFF Switch tions"To Turn Off Gas To Appliance"and call your service Main Harness Sensor I 9niter technician or gas supplier. Stepper Motor Manifold Pressure Test Connection awl MEE • . - r; Ill/111111i mglif HiLOAdjustment ME 3.15A Fuse power Inlet Pressure SW1=Programing Button Test Connection Pilot Adjustment Screw LED1=Red Diagnostic Light Gas Valve LED2=Amber Programing Remote Control Light Typical Control Module shown To Turn Off Gas To Appliance: 1. Turn off fireplace using wall switch or remote control. 3. Turn the incoming gas control valve to"Off". 2. Remove the lower Horizontal access panel. 4. Replace the lower Horizontal access panel. RECEIVED 10/30/2018 Page 28 www.montigo.com XG0185-AvIN BUILDING DEPARTMENT monTIC.O. L42DF*Indoor Gas Fireplace Operation Optional Remote Operation The Proflame 2 System consists of the following elements: `O '• Blue Back lit LCD display 1.Pilot Assembly 2.Proflame Gas Valve. • 3.Proflame 2 Control Module On/Off Key 4.Wiring Harness Thermostat Key 5.Variable Speed fans - Up/Down Arrow Key 6.Variable Accent Lights :e Key 7.Proflame 2 remote control 8.Battery Pack 9 Manual override switch NOTE:Can not be used with home automation systems. Figure 26. The Proflame 2 Transmitter controls the following fireplace functions: - 1.Main Burner On/Off (FROM m raZ • 2.Main Burner flame modulation(6 levels). 3.Choice of standing or intermittent pilot(CPIIIPI). sw, Mal 4.Thermostat and Smart thermostat functions. 5.Variable Accent light(6 Levels). 6. Fan speed modulation(6 levels). The Proflame 2 Transmitter uses a streamlined design with a simple button layout and informative LCD display.A Mode Key is provided to index between the features and a Thermostat Key is SW1 =Programing Button used to turn On/Off or index through Thermostat functions,see Figure 26.Additionally,a Key Lock feature is provided. LED1 =Red Diagnostic Light LED2=Amber Programing Remote Control Light Figure 26a. Proflame 2 Control Module /A\ WARNING —tin tact Do not expose remote control to temperatures below 0°C(32°F)or above 50°C(122°F) •F lograA CAUTION �"5 - -- ---- t T w.` ►.... III Property Damage Hazard.Excessive heat can cause property damage. c.mf..,w...A _ ■ . Not Used The appliance can stay lit for many hours.Turn off the appliance if it is not going , I be attended for any length of time. . _ A * rAx VAI VA). Fans Accent lights Figure 26b. Remote Control LCD Display RECEIVED 10/30/2018 XG0181 -151123 www.montigo.com AS9 L BUILDING DEPARTMENT L42DF*Indoor Gas Fireplace monrwo.. Operation Initializing the System for the first time Temperature indication Display 1.Set master override switch to off position. With the system in the"off"position, press the Thermostat Key 2. Install four(4)AA batteries into the battery holder. and the Mode Key at the same time. Look at the LCD screen on 3. Install three(3)AAA batteries in the back of the remote the Remote Control to verify that a C or F is visible to the right of control. the Room Temperature display. Note the polarity of batteries and install them as indicated by the silk screen(+l-)on the holder. 4.Connect AC Power(115 volts,60 Hz)to fireplace. Operating the System for the first time 2 P 5. Press SW1 button on the control module.The control module will beep three(3)times and an amber LED is illuminated to indicate that the IFC is ready to synchronize with a remote control within 10 sec. Push the ON button.The control module will"beep"four(4)times to indicate transmitters command is accepted. _ The System is now initialized. Figure 26d.Remote Control display in Fahrenheit&Celsius. Turn On the Fireplace /A\ WARNING With the system Off,turn the master override switch to on and press the On/Off Key on the Remote Control.The Remote Battery operated device.Read the battery instructions before installing them Control display will show some other active Icons on the screen. into the system.Do not expose any battery,or its holder,ora device in which At the same time the Control Module will activate the fireplace.A batteries are installed,to a working temperature greaterThan 54°C/129°F. single"beep"from the Control Module will confirm reception of the command. Turn Off the Fireplace With the system On,press the On/Off Key on the Remote Control.The Remote Control LCD display will only show the room temperature.At the same time the Control Module will turn off the fireplace.A single"beep"from the Receiver confirms • 11WW"Pt1 reception of the command. , • �0F • Figure 26c. Remote Control Battery Compartment Figure 26e. Remote Control Display RECEIVED 10/30/2018 Page 30 www.montigo.corn XG0181 -5J fti BUILDING DEPARTMENT monric o L42DF*Indoor Gas Fireplace OperationArt3' Remote-Flame Control Room Thermostat (Remote Control Operation) When you turn on the fireplace it starts on high.The proflame 2 has six(6)flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat.The Key once the flame height will reduce by one step. thermostat can be set to a desired temperature to control You can continue this until the main burner flame turns off.You the comfort level in a room.To activate the function, press can still operate the accent lights and fans in this mode. the Thermostat Key,see Figure 26h.The LCD display on the If the main burner flame is off and you press the up arrow key remote control will change to show that the room thermostat once,the flame will automatically go to high. is"On"and the set temperature is now displayed.To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the 16F ,F ' Transmitter. 9FF F fRpoef Mho F ��` � � F 1 1 15E1 • Figure 26f. Flame Off and Flame Level 1. L� r.mcvrgh.i- �w�w•F Figure 26h. Setting Room Thermostat Smart Thermostat (Remote Control Operation) =Ma The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature -- — — and the actual room temperatures.As the room temperature Figure 26g. Flame Level 5 and Flame Level Maximum. gets closer to the set point the Smart Function will modulate the flame down.To activate the function, press the Thermostat Key, see Figure 26,until the word"SMART"appears to the right of the temperature bulb graphic,see Figure 26i. NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled. I 'F ' IF 16 BEI Figure 26i. Smart flame function RECEIVED 10/30/2018 XG0181 -151123 www.montigo.com ASNN31 BUILDING DEPARTMENT L42DF*Indoor Gas Fireplace monrwo.. Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six(6)speeds.To 1. Partially take out one battery,see Figure 26j. activate this function use the Mode Key,see Figure 26,to index 2. Insert the battery while holding down the thermostat button. to the fan control icon,see Figure 261. Use the Up/Down Arrow The remote screen will display'Clr'while the button is held Keys to turn on,off,or adjust the fan speed.A single"beep"will down.See Figure 26k. confirm reception of the command. 3. To enable thermostat repeat steps 1-2.The remote screen will display'set'while the thermostat button is held down. F 1.F I OFF _ Figure 261. Fan Speed Control Figure 26j. Accent Light Control If the fireplace is equipped with variable accent lights.The accent light function controls the Accent Lights.To activate this function use the Mode Key,see Figure 26,to index to the accent light icon,see Figure 26m. Pressing the Up Arrow Key will turn the light on at the lowest setting.Continue pressing up to get brighter. Pressing the Down Arrow Key will turn the lights down until you get to the off position.A single beep will confirm the reception of the command. i •F • 1 g4111 op. " I hF I 1FF FF t Figure 26m. Light Control Figure 26k. RECEIVED 10/30/2018 Page 32 www.montigo.corn XG0181 -ASJ1y BUILDING DEPARTMENT monric o L42DF*Indoor Gas Fireplace OperationArt3' Continuous Pilot (CPI) Selection (Optional) Low Battery Power Detection In cold weather climates,the pilot burner can stay on The life span of the batteries depends on various factors: quality continuously to prevent condensation or cold air temperatures of the batteries used,the number of ignitions of the appliance, near the fireplace glass. Note,some jurisdictions do no permit the number of changes to the room thermostat set point,etc. use of continuous pilot system.Check local codes or contact your Montigo dealer. Remote Control With the system in"off"position press the Mode Key,see Figure When the Remote Control batteries are low,a Battery Icon will 26,to index to the CPI mode icon,see Figure 26n. Pressing the appear on the LCD display of the Remote Control,see Figure Up Arrow Key will activate the Continuous Pilot Ignition mode 26p, before all battery power is lost.When the batteries are (CPI). Pressing the Down Arrow Key will return to IPI.A single replaced this icon will disappear. "beep"will confirm the reception of the command. ism. .0F r NOTE: oN .. -Requires CPIIIPI jumper cable installed,see page 21. iira0. i•F !pi [PI * Figure 26p. Low Battery Power Detection Control Module When the back-up batteries are low,a"double-beep"will be Figure 26n. Continuous Pilot/Intermittent Pilot Selection emitted from the IFC when it receivers an On/Off command from the Remote Control.This is an alert for a low battery condition of Key Lock the receiver and after that no more commands will be accepted. When the batteries are replaced the"beep"will be emitted from the receiver as soon as powered. This function will lock the keys to avoid unsupervised operation. To activate this function, press the Mode and Up Keys at the same time,see Figure 26o.To de-activate this function, press the Mode and Up Keys at the same time. [F Figure 26o. Key Lock RECEIVED 10/30/2018 XG0181 -151123 www.montigo.com ASNPV33 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. I, Maintenance Maintenance Lighting Instructions See pages 27 to 28. Hi-Lo Burner Adjustment: (SIT Nova 820). The L52DF*is equipped with an adjustable burner,allowing you to General raise or lower the flames.To adjust the flames,locate the black knob Have the fireplace and installation inspected yearly. marked'Hi-Lo',in the centre of the gas control valve(See Figure 27). The inspection must include, but is not limited to, the • To raise the flame height,turn the black knob(located behind following: the lower control compartment)counter-clockwise. • A visual check of the entire vent system and termination. • To lower the flame height,turn clockwise. • An ins ection of the ex losion relief fla ers and the door Power p p pp 'Hi-Lo'Adjustment Knob Pilot Adjustment Screw Generator gaskets to ensure a proper seal. • An inspection of the burner, vent run, and primary air @ V p 1,,,,,G openings. — ] 0�111 Wall Switch • • An inspection of the gas valve,gas components,and pilot o_(9 � to `o' [j 1. I flame. For your convenience a 1/8" manifold pressure tap �is supplied on the gas valve for a test gauge connection. j ` • Inspection of all optional equipment;fans,thermostats,etc. ® . _14 • For Natural Gas this appliance requires a minimum inlet MimfoldPressure pressure of 5.5"W.C.and a manifold pressure of 3.5"W.C. Test Connection Inlet Pressure • For Propane Gas this appliance requires a minimum inlet Gas Control Knob(Shown in`Paot"position) pressure of 11"W.C.and a manifold pressure of 10"W.C. Figure 27. 'Hi-Lo'Adjustment on the SIT Nova 820 gas valve, • Always keep the fireplace area clear and free of combustible Hi-Lo Burner Adjustment: (SIT Proflame 2). materials,as well as gasoline and other flammable vapors The L52DF*is equipped with an adjustable burner,allowing you to and liquids. raise or lowerthe flames.To adjust the flames,locate the black knob • Do not use this appliance if any part has been under water. marked'Hi-Lo',in the centre of the gas control valve(See Figure 28). Immediately call a qualified service technician to inspect • To raise the flame height,turn the black knob(located behind the appliance and to replace any part of the control system and any gas control which has been under water. the lower control compartment)counter-clockwise. Inspection of glass doors and screen for damage and proper • To lower the flame height,turn clockwise. installation. Manifold Pressure Test Connection Cleaning When the fireplace is first activated,there may be some smoke and -fir a visible film may be left on the glass.This is a normal condition, kV) . - ' r and is the result of burning of protective coatings on new metal. .f 41},,- • Glass must be cleaned periodically to remove any film '"��o i `� �• Hi Lo Adjustment (which is a normal by-product of combustion)which may be visible. Film can easily be removed by removing the Inlet Pressure door,as shown on Page 25. Handle the door carefully,and Test Connection Pilot Adjustment Screw clean it with non-abrasive glass cleaners.One of the most Figure 28. 'Hi-Lo'Adjustment on the SIT Proflame 2 gas valve. effective products is Kel Kem. • Silicone seals on inner doorduring initial firing will"off gas", Pilot Burner Adjustment. leaving a visual deposit of a white substance on combustion 1. Locate Pilot Adjustment Screw.(See figure 27 or 28.) chamberwalls.This can easily be removed from the chamber 2. Adjust pilot screw to provide properly sized flame as shown. walls using normal household products. • Use a vacuum cleaner or whisk broom to keep the control 3. After installing or servicing,leak test with a soap solution with compartment, burner,and firebox free from dust and lint. main burner on. Coat pipe and tubing joints, gasket etc. with soap solution.Bubbles indicate leaks.Tighten any areas where the bubbles appear until the bubbling sto s completel . J ,_, VE( /3o/2o18 Page 34 www.montigo.corn XG0185-,1\5\1 1y BUILDING DEPARTMENT monric o L52DF*Indoor Gas Fireplace Maintenance •�NOI Troubleshooting SIT Proflame 2: SIT Nova 820: The following is a troubleshooting chart of possible problems: The following is a troubleshooting chart of possible problems: PROBLEM SOLUTION PROBLEM SOLUTION Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch Noisy Pilot Flame Locate pilot adjustment screw (typically located below the valve on gas control valve. Flame is cover)and turn ON decreased by turning adjustment 2. Ensure main power is ON or new screw clockwise. batteries are installed in the remote Pilot won't ignite Disconnect remote wires and try to control and backup battery pack(if light pilot.If pilot now works,remote available). connections are faulty.Check wiring 3.Check the 3.15Afuse in the control diagram figure 27. box and replace if necessary Main burner will not ignite 1.Check wiring(see figure 27). Pilot Igniter sparking,but 1.Verify the Inlet and Manifold Gas 2. Check wall switch for proper Pilot burner will not light Pressure are within acceptable limits connection. 2.Check all connections to gas valve 3.Check connection to stepper motor (if available) Pilot lights , but Main 1. Check and verify all wiring burner will not Light connections as per the wiring diagram. 2 . Verify the inlet and Manifold Pressure are within acceptable limits Pilot lights , but Main 1. Check the Pilot Flame Sensor Rod burner will not Light and and clean with steel wool or similar. igniter continues to spark 2 . Check the Pilot hood and clean with steel wool if dirty. 3.Adjust pilot flame using the pilot adjustment screw if the pilot flame is too long or too short(Flame should fully engulf the sensor rod and must be stable). 4.Check and make sure the ground wire from the pilot is connected to the fireplace body. Fans not working 1.Ensure main power is ON(fireplace may be operating on back up batteries). 2.Check the 3.15Afuse in the control box and replace if necessary If your fireplace still does not operate correctly,consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts,optional fans,and optional trim finishes are available from your local Montigo dealer. Er'EI\lED 10/30/2018 XG0185-151123 www.montigo.com ASP l435 BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace monrwo.. Replacement Parts •• Replacement Parts: Standing Pilot- Replacement Parts List L52DF NG Gas Valve RGC1006 LP Gas Valve RGC1005 NG Pilot RPA020 LP Pilot RPA021 NG Burner Contact Local Montigo Dealer LP Burner Thermocouple RTC182 Thermopile RPG001 Piezo Ignitor PIEZO Pilot Tubing RPTA03 Door RDTL52 Replacement Screen RSCP52 SIT IPI Proflame 2 - Replacement Parts List L52DF NG Gas Valve(Hi Low) RGC3044 LP Gas Valve(Hi Low) RGC3045 NG Gas Valve(with stepper motor) RGC3033 LP Gas Valve(with stepper motor) RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDTL52 Control Module RGC3095 Proflame Transmitter RGC3063 Replacement Screen RSCP52 RECEIVED 10/30/2018 Page 36 www.montigo.corn XG0185-A5ji3 1ti BUILDING DEPARTMENT monric o. L52DF*Indoor Gas Fireplace Appendix Appendix A: Venting Terminations Inside Corne ( smDe m ‘1 r i, ,i _R 1 _....ry If Mom, , 41 All measurements 13 E —Ehr V 6-61- given are h the `�' centre of the N Fixed f % 8 �^o termination Dioe. fH closed Co Openable Fixed Closed / HC 11„ \ not the frame. Opena6Y_ y W 1---,- 5� . �f C / B y 8 y B A K ir {0-=vent termination 0 =air supply inlet =area where termination'is not permitted Location Canada* USA** A clearance to the termination frame above grade,veranda,porch,deck,or balcony 12 inches 12 inches B clearance to top of doors or operable windows 12 inches 12 inches C clearance to sides or bottom of door or operable windows 12 inches 9 inches D clearance to permanently closed window when installed with approved glass penetration termination 0 0 E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline 22 inches 22 inches of termination G clearance to unventilated soffit 30 inches to combustibles 30 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles H clearance to outside corner 9 inches 9 inches I clearance to inside corner 12 inches 12 inches J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet vertical distance of 15ft K clearance to service regulator vent outlet 3 feet 3 feet L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 12 inches appliance for appliance<=100.000 BTU/H(30 KW) M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda,porch,deck,or balcony 22 inches to combustibles 22 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles Q clearance above roof 2 feet 2 feet R clearance to adjacent walls and neighboring buildings 2 feet 18 inches S clearance from corner in recessed location 12 inches 12 inches T Maximum depth of recessed location 4 feet 4 feet U Maximum width for back wall of recessed location 2 feet 2 feet ✓ Horizontal clearance between two terminations that are level 0 0 W Horizontal clearance(centre to centre)between two terminations that are not level 18 inches 18 inches Note 1:For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling. Note 2:For P only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor RECEIVED Note 3:For J,K,and as specified in CGA B149 installation code.Local codes or regulations may vary. *Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency. 10/3 0/2 018 **Based on ANSI Z223.11NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency. pie XG0185-151123 www.montigo.com ASP�437 L BUILDING DEPARTMENT L52DF*Indoor Gas Fireplace 11OIlTIGO. Appendix Appendix B: Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo,there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control valve and fibre logs.Glass, plated/painted finishes,and refractory lining are exempt. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies will,at its option,refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials,components or construction.All replacement or repair components will be shipped F.O.B.the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo GasAppliance must be subjected to normal use.The GasAppliances are designed to burn gas only.Burning conventional fireplace fuels such as wood,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty, expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty lasts,so the above may not apply to you. Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation, and a description of the defect. Other Rights This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp. Canadian Heating Products Inc.and/or Montigo DelRay Corp.reserves the right to make changes at any time,without notice,in design, materials,specifications, prices and also to discontinue colors,styles and products. RECEIVED 10/30/2018 Page 38 www.montigo.com XG0185-AvIN BUILDING DEPARTMENT monTKc0 L52DF*Indoor Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace I Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2)Revise 10.8.3 by adding the following additional requirements: (a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: 1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monox- ide detector with an alarm shall be installed. 2.APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provi- sions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS". 4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the instal- lation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the Board;and 2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,build- ing or structure used in whole or in part for residential purposes. (c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1.Detailed instructions for the installation of the venting system design or the venting system components;and 2.A complete parts list for the venting system design or venting system. (d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: 1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and 2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. (e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 RECEIVED 10/30/2018 XG0185-151123 www.montigo.com ASP l439 BUILDING DEPARTMENT \a monric,o® the art of fireplaces L5 2 D F Residential Gas Fireplace 10/30/2018 XG0185-150204m ,nti!g0 Cmm, ASPEN BUILDING DEPARTMENT