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HomeMy WebLinkAboutFile Documents.1112 Waters Ave.0089.2017 (33).ARBK Installation & Maintenance Manual onTIoo® the art of fireplaces www.montigo.com P42DF Indoor P Series Residential Fireplace • A DANGER AWARNING Read and understand this manual. Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. A fire or explosion my occur causing serious For assistance or additional information consult a qualified installer, service injury,property damage or even death. agency or the gas supplier. A CAUTION NOTICE Installer:Leave this manual with the appliance.Do not remove. Glass doors on gas fireplaces are extremely hot while the fireplace is on and Consumer:Retain this manual for maintenance and future reference.Do not Discard. remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. DANGER ! DANGER IF YOU SMELL GAS p Do not try to light any appliance. HOT GLASS WILL p Do not touch any electrical switch; do not use any phone in your building. CAUSE BURNS. p Immediately call your gas supplier from a neighbor's phone. Follow the gas DO NOT TOUCH GLASS supplier's instructions. eV. UNTIL COOLED. 0 If you cannot reach your gas supplier,call the fire department. NEVER ALLOW CHILDREN TO TOUCH GLASS. � \ DESIGNA barrier designed to reduce the risk of burns from the CP)® hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk // C US Individuals. comics, Received XG0195 Canadian Heating Products Inc.Langley,BC V4W 4A1 I Montigo Del Ray Corp.Ferndale,WA 98248 160509.2 5/15/17 monTKco P42DF*Indoor Gas Fireplace Safety Alert Key Safety Alerts A DANGER A WARNING Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. A CAUTION NOTICE Indicates a hazardous situation which,if not Addresses practices that are important,but avoided,WILL result in minor or moderate not related to personal injury injury. Introduction Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering 3 .N standards. o U o We strongly encourage you to read and carefully follow W ce t m R the instructions laid out in this Installation, Operation and o R is R _ a Z J C.7 m J E N Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices P42DFN-F X 32,000 X X throughout this manual intended to ensure your safety. P42DFL-F X 32,000 X X This manual covers installation, operation and maintenance. Warranty Information: (See Appendix B) Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service The Montigo warranty will be voided by, and Montigo work should be performed by a qualified or licensed installer, disclaims any responsibility for the following actions: plumber or gas fitter as certified by the state, province, region ► Modification of the fireplace and/or components or governing body where the fireplace is being installed. including Direct-Vent assembly or glass doors. This installation, operation and maintenance manual is ► Use of any component part not manufactured or applicable to the models described to the right. Refer to your approved by Montigo in combination with this Montigo rating plate to verify included options. fireplace system. ► Installation otherthan as instructed in this manual. Consult your local Gas Inspection Branch on installation ACAUTION requirements for factory-built gas fireplaces. Installation Young children should be carefully supervised when they are &repairs should be done by a qualified contractor. in the same room as the applicance.Toddlers,young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove,install an adjustable safety gate to keep toddlers,young children and other at risk individuals out of the room and away from hot surfaces. Received P XG0195-160509.2 www.montigo.com 5/15/'i 2/ P42DF*Indoor Gas Fireplace mOIlTIGO. NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance.Please retain this owner's manual for future reference and maintenance. Table of Contents Instruction Manual Contents Section 7: Installing&Removing the Door 25 Safety Alerts 3 Section 8: Installing the Accessories 26 Introduction 3 Installing the Firestones 26 Section A:Before You Start 4 Installing Optional Speckled Stones 27 Installation Checklist 4 Installing the Driftwood Log Set 28 Rating Plate Sample 5 Operation 30 Section 1: Installation Overview and Product Dimensions 6 SIT Proflame 2 Electronic Ignition 30 Section 2: Framing&Clearances 7 Remote Operation 31 Clearances 8 Maintenance 36 Section 3: Venting 9 General 36 Section 3-1: Converting To Rear Vent 9 Cleaning 36 Replacing Light Bulbs 37 Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) 10 Troubleshooting: 37 Section 3-2-1: Venting Layout 10 Replacement Parts: 38 Section 3-3: Installing a Wall Mounted Direct Vent Termination 12 Appendix A:Venting Terminations 39 Section 3-3-1: Venting Layout:Wall mounted termination...13 Appendix B:Warranty 40 Section 3-3-2: Venting Components 16 Appendix C:State of Massachusetts 41 Section 3-3-2.2:Simpson Duravent Venting Components 17 Section 3-3-2.3:ICC Venting Components 18 Section 3-3-2.4:Metalfab Venting Components 18 Section 3-3-3:Heat Shields 19 Section 4:Wiring 20 CPI [Continuous Pilot Ignition] I IPI [Intermittent Pilot Ignition] Jumper Cable Installation 21 Section 5: Installing the Gas Line 22 Section 5-1:FUEL CONVERSION 22 Section 5-2:GAS PRESSURE 22 Section 5-3:GAS CONNECTION 22 Finishing Around the Fireplace 23 Section 6:Screen Installation and Removal 24 Received Page 3 www.montigo.com XGo1511 7 I OfTIGO. P42DF*Indoor Gas Fireplace Installationr[fitz� Section A: Before You Start IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS Installation Checklist The P42DF*Direct Vent fireplace must be installed in accordance • Determine the desired install location of your fireplace. with these Instructions. Carefully read all the Instructions in this • See Section 1, Dimensions on Page 6, and refer to the manual first.Consult the Local Gas Branch to determine the need Framing Section 2 for details. for a permit prior to starting the installation.It is the responsibility • Select the location ofyourterminationand resulting vent run. of the installer to ensure this fireplace is installed in compliance • The direct vent termination location MUST be selected such with the manufacturers instructions and all applicable codes. that it is the highest point in the venting assembly. • Should it be impossible to meet the venting requirements laid out in Section 3:Venting,please contact a local Montigo BEFORE YOU START: dealer regarding the use of a Montigo Power Vent. • Lay out the Vent run; calculating the required elbows and straight runs of 5"/8"flex and/or rigid pipe. • Layout Electrical Requirements Refer to Section 4:Wiring, NOTICE for Details. • Refer to Section 5:Installing the Gas Line,for details on the Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected before use and at least annually by a professional.More gas connection and access. frequent cleaning may be required due to excessive lint from carpeting,bedding material, • Refer to local codes and guidelines for installation etc.It is imperative that control compartments,burners and circulating air passageways of requirements. the fireplace are kept clean. • Installation and repairs should be done by a qualified contractor and must conform to: A CAUTION •Installations in Canada must conform to the local codes or Due to high operating temperatures,this appliance should be located out of traffic& in the absence of local codes to the current version of Natural Gas away from furniture and draperies. and Propane Installation Code,CSA B149. Electrical Installations Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition. must conform to the local codes or,in the absence of local codes, Young children should be carefully supervised when they are in the same room as the to the current version of Canadian Electrical Code,CSA C22.1.1 appliance. Clothing or other flammable materials should not be placed on or near the appliance. •Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code,ANSI Z223.1/NFPA 54.Electrical Installations must ADANGER conform to the local codes or,in the absence of local codes,to the current version of the National Electrical Code,ANSIINFPA 70. See When this appliance is installed directly on any combustible material other than wood Appendix C for installation within the State of Massachusetts. flooring,it must be installed on a metal or wood panel extending the full width and depth of the appliance or a fire will occur causing serious injury, property damage or even death. WARNING A barrier designed to reduce the risk of burns from hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged,the barrier shall be replaced with the manufacturer's barrier for this appliance. WARNING Any safety screen,guard,or barrier removed for servicing an appliance must be replaced prior to operating the appliance. Received XG0195-160509.2 www.montigo.corn 5/15/P1 7 4 P42DF*Indoor Gas Fireplace monric.o.. 10111Installation Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with,not instead of,the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Dealer Phone: Model(circle one): P42DFNI P42DFLI Serial#: YES NO IF NO,WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained. Venting: Section 3 Venting configuration complies with vent diagrams. Venting installed,fastened,and secured in place maintaining proper clearance. Firestops installed. Exterior wall/roof flashing installed and sealed in compliance with local building code. Terminations installed and sealed in compliance with local building code. Direct vent termination is highest point in vent assembly. Wiring/Electrical: Section 4 Unswitched power provided to the appliance PPO box. Low voltage wire connected to dry contact wall switch(non-powered) Gas: Section 5 Proper appliance for fuel type. Was a conversion performed? Leak check performed&inlet pressure verified. Finishing: Section 6 Only non-combustible materials installed in non-combustible areas. Clearances meet installation manual requirements Mantels and/or projections comply with install manual Appliance Setup: Section 7 through 9 Media,door,and screen installed according to install manual Manual given to home owner. Started apliance and verified no gas leaks exist. Comments: Received Page 5 www.montigo.com XGoi silsorf 7 ITT G O P42DF*Indoor Gas Fireplace Installation 1ri„. �\ Rating Plate Sample CD 0 7 ° a) k 7 / £ , r_. k � IPI f,...... , » m _ « 73 m - - CD E § q - \ = A - £ CD c } z - = E \ f E \ - a E Q } { / 0 _ � a E - _ . ) % 7 - 0- CD u J § - m > f ƒ f E S. - / cn 7 » s & 7 aco 0 g 7 & \ § \ > _/ ) k - / \ ) g -' D 0 2zz < - \ q } \ - Z ƒ \ \ k co ) § \ o - / / o § 2 ( ( 0 CL CD 0 - ° - . •_ ¥ \ + \ t « a \ § 2 = m • 0 -, o� \ - 2 a a _ \ G ¢ \ / 0 o = , - / \ 2 7' - } Cl) m / . \ - / / ; \ n z z = m o - iii , \ 2 a » -1 _ : 72 z � 5 \ � � \ƒ \ § _ yƒ q & . . . \ k co co Cl) CD 0 • � ¢ / 0 w - a { \ ƒ } CD \CD 0 -, cn as N - o ® } 2 \ _ S \ F 0 \ 2 Q a 4 / $ \ a c u gKs CD 0 OS` ° R. / \ . CD. c ° E 2 C = 2 / / CO Cn a \ = 2 . 7 \ G ' _ ~ z a - ƒ ƒ K I ) -t « = m » [ 0 j � , < 2 0, \ _ CD CO \ ® g m { 0 CL- § \ \ 0 ' CD §� 0 0 = 7 _{ . o § ° ) TL \ ( ° _ ± E B ~ @ & y ƒ g i :— Cl) g • / } _ / ) / / / c • / = \ \ } § [ ƒ \ ƒ • o B 0 o y / \ Fs 2 / r ® ® _ - _ « _ _ - _ - _ cn— _ - - / .11 Figure A Rating PlBfor nelleEignition Received x 2«-,mmE2 www.montigo.com 5/1 5/76 P42DF*Indoor Gas Fireplace IliOflTIGO. 141 Installation Section 1: Installation Overview and Product Dimensions Please review the Pre-Installation Checklist on Page 4 for general proper clearances to air conditioning ducts,electrical wiring and information on preparing for a successful installation of your plumbing. Safety, as well as efficiency of operation, should be fireplace. considered when selecting the fireplace location.Select a location The P42DF*fireplace may be installed in any location that maintains that does not interfere with room traffic,has adequate ventilation and offers an accessible path for Direct Vent installation. The fireplace dimensions are shown below: 412" [1054] 08" 05" [203] [127] 23 1 �.. ... [586] ILLIAI 128" [320] - 125 [ 438 1 [320] [1107] 214 [541] 1 80 39-2 20 5' [203] [1004] 4 4 8 .. [524] 50 [121] [127] mill I I 'III i'. ► r IIi • • Ii 348" f [880] 374" 302„ 204" 3�' [958] [776] • [515] 278 [696] GAS 42" 5 2 POWER SUPPLY [1068] [140] Figure 1. Fireplace dimensions(Tolerance ± '/8"). Received Page 7 www.montigo.com XGO1511 7 ii monTIC,O. P42DF*Indoor Gas Fireplace Installation r[fro'1� Section 2: Framing & Clearances Frame in the enclosure for the unit with framing materials. The Fireplacewithoutstandardscreen(pre-January2015manufacturing). framed opening for the assembled fireplace is 42"wide,x 42"high x 21 718"deep,see Figure 2. N.G.&L.P. Top Vent Ceiling 1 n NOTE: When constructing the framed opening, please ensure Non-Combustible there is access to install the gas line when the unit is installed. Materials Only See Figure 21. Alcove Min 1'i area over Fireplac e ~ 42" o"clearance 12"max. Non-combustible to corners header 111trimilllril 1 aE9B�ii1B�0�-: 96" ' "> MIN Rear __ / f _ Vent 3 12" IIII59 3/4" ' / "I •i351. II \/tl��lll ati ��� REAR VENT door � �� ' `� N.G ONLY I 1 opening Noncombustible A2 _ 1 Stud �&„ �� I �21��$ 1 '© 1 Floor Note:When sheetrock is not used behind the fireplace,framing depth 21 Fireplace with standard screen(post January 2015 718"may be reduced by 5/8". manufacturing). Figure 2. Framing dimensions, (Straight wall & Corner N.G.&L.P. Installation). Top Vent Ceiling Combustible Header A m -,. Combustible Shelf Non-Combustible Non Combustible Materials Only Stud 1/2"Above Top Alcove 12"max. IS a area over Min 1'i 9 Fireplace RHS101III 12"max. y Non-combustible header REAR VENT IAA . 96" i I N.G ONLY HMI IN MIN Rear \ __ I 1 34 1/2' 42" Vent I 3"10.5" 27 1/2" ®® " } 1 1 REAR VENT 1 1 •1 door N.G ONLY 1 I opening Figure 3.Combustible Framing for shelves over the fireplace, 1 Rear vent. 1 1 Floor Combustible Header Combustible Shelf Figure 5. Non Combustible Framing for Top Vent or Rear �/ Non Combustible Vent, with alcove. Stud 1/2"above top RHS101 ►_ 1 Pal . Lill l. Note: Images are shown without screens for clarity purposes. MEL Short However, your fireplace should not be operated without proper 90°elbow 50 1/2" installation of screens. 40 1/2" Figure 4.Combustible Framing forshelves over the fireplace, Top vent. Received XG0195-160509.2 www.montigo.com 5/15/P 78 P42DF*Indoor Gas Fireplace monrwo.. Installation Clearances Installing the Nailing Flange Extension When installing a shelf over the top of the fireplace,the following guidelines must be adhered to: Before installing the supplied nailing flange extension, fold tabs For Rear Vent applications,the minimum clearance is 0"from the at bottom of nailing flange to a 90 degree angle. rear of the fireplace to a wall, or any combustible materials, and 9"clearance from the top of the fireplace to the underside of any combustible shelf materials. For Top Vent applications,the minimum clearance is 0"from the rear of the unit to a wall,or any combustible materials,and 17 1/2" to the underside of any combustible shelf materials. Figure 7. Bottom of Nailing Flange Extension CCI Q WCU 0_ 0 0 G Ca -0 O A LT > Figure 7a. Bottom of Nailing Flange Extension with tab folded at 90 degree angle See Section 1"all around P42DF* 9" 171/2" 0" 0" 0" 6 Finishing 2"on the around the horozontal fireplace Front of Nailing Flange NOTE: Front of Fireplace Clearance from top of fireplace to a ceiling within the fireplace enclosure. t-{- Four sided surrounds require a raised installation. Figure7b.Insertfolded tabs into slots above thefrontofthefireplace Installing The Standoffs To avoid elevated mantel temperatures, all P42DF* gas H4" fireplaces are required to have the supplied standoffs installed. l I 1 The fireplace is supplied with two standoffs.Bend and install these standoffs on top of the fireplace ensuring that the height of the Figure 7c.Securing the Nailing Flange Extension. standoff maintains a 71/2"clearance. ° The supplied nailing extension must be placed along the top edge A7'/i" of the fireplace and securely fastened into place,as shown in figure } 7c. Note: The nailing flange extension can be substituted with a • piece of NON-Combustible material of the same size and thermal characteristics,ie: cement board or equivalent. Figure 6. Installing standoffs NOTICE Do not install nailing flange when installing a Montigo surround, use equivalent non-combustible. eceived Page 9 www.montigo.com XGoi silscj 7 111OIlTIC,O. P42DF*Indoor Gas Fireplace Installation F '11 Section 3: Venting Montigo supplies a variety of directventing and termination options. The directventtermination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or Flue Cover Plate to meet the venting guidelines laid out below please contact your . Flue Gasket Montigo dealer to discuss power venting options. NOTES FOR PLANNING VENTING: 8"Outer Flue Collar 5"Inner Flue Collar • Venting can originate from the unit through the top or ) through the rear • Venting can terminate through the roof or through an exterior wall. • Refer to Appendix A-Termination Locations to ensure the Figure 8a.Flue cover and collar installation, Rear Vented planned termination location is acceptable. fireplace. • Once the termination location has been established, refer to the appropriate section below for installation details • All fireplaces shipped from the factory are Top vent. • Silicone application is NOT required when joining Montigo Note: Images are shown without screens for clarity purposes. vent pipes and components. However, your fireplace should not be operated without proper Section 3-1: Converting To Rear Vent installation of screens. Use the following instructions to convert an P42DF*for Rear Vent use: 1.Remove the Rear flue cover and gasket(5" and 8") on the flue outlet,as shown in Figure 8. 2.Next, Remove the Top flue collar's (5" and 8") on the flue outlet,as shown in Figure 8. 3.Install the(removed)Rear flue cover and gasket material,to the Top vent outlet.Fasten the cover with included hardware, as illustrated Figure 8a. 4.Install the(5"and 8")collars to the rear vent outlet using the included hardware,as illustrated Figure 8a. �-5"Inner Flue Collar v, , 8"Outer Flue Collar Flue Gasketik .1 Flue Cover Plate oA Figure 8. Flue cover and collar removal, Top Vented fireplace. Received XG0195-160509.2 www.montigo.com 5/157I710 P42DF*Indoor Gas Fireplace niOnTIC,O, 101 1 Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination (PVTK-1) A PVTK1 jg„ This section applies to installations where the direct vent termi- nation will be roof mounted. Storm collar 2'min. Roof flashing : Section 3-2-1: Venting Layout . . Support ring Selection of components and details of venting lay out should adhere to the following guidelines: 32'max. Support plate Obstacle • The maximum termination point is 32'above the fireplace(NOTE:if the maximum termination height is used,the flame pattern may be affected). ,, f2' • The Vertical termination must be a minimum 2' higher than where max the termination exits the roofing materials, (asphalt shingles, cedar the shakes,etc).This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials. I (see Figures 9 to 9c). • 1"clearance is maintained on sides and bottom of vent runs and 2" above horizontal vent runs to any combustible material. - • Termination location must be a minimum 6'from a mechanical air inlet. • For a more detailed diagram of allowed termination locations, see . Appendix A. • A maximum of two offsets(each offset is made up of 2-90°bends)may Figure 9a.Top vent,Roof mounted with 1 offset(1 offset=two 90° be made for vertical vent runs. bends). • Firestops must be installed as required by National&local codes • Ensure all horizontal runs are supported with a minimum of 3 supports per 10'of venting. i PVTK1 puns • Install all roof flashing and storm collars as shown. Termination T Storm collar 2'min. Roof flashing ,i/ Support straps or support plate &rin J Roof mounted Terminations — 11 I- The following details are some possible configurations for Roof �_2 Firestop mounted terminations. max PVTIO Termination ����` 32'max //������� Support plate Storm collar 2'min. • /&ring Roof flashing , c/ I I l Support ring J J J Jam_ Firestop 32'max. Support plate II I I I Obstacle ti t� /, 1.1 ' \ PEXT Firestop c Firestop PXT-10 ' 1111 ti h`Adaptor H I Flue \ Collar IIUILL1J , . _ s Figure 9. Top vent, Roof mounted termination with no offset in vent run. Figure 9b. Top vent, Roof mounted with 2 offsets (1 offset=two �, 90°bends). Received Page 11 www.montigo.com XGoi511 7 monTIC,o. P42DF*Indoor Gas Fireplace Installation F '11 PVTK1 Termination ;;;,, A Storm collar min. Roof flashing PEXT Sections Firestop � n Support plate 32'max s Support ring Firestop • 1� 90°Elbow Max.. Figure 9c. Rear vent,Roof mounted venting(1 =90°bend). Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Received XG0195-160509.2 www.montigo.com 5/1571712 P42DF*Indoor Gas Fireplace IiOIITIGO. ri---il,N1 Installation Section 3-3: Installing a Wall Mounted Direct 4).Installation of termination from inside structure Vent Termination A Termination with a MOSR Frame is installed from the inside of This section applies to installations where the directventtermination the structure.These are commonly used in high-rise construction. will be wall mounted. MOSR Frame 12" Framing,con- crete or other 1).Installation of Termination with built in frame _ , materials A Termination with a Built-In Frame is installed during framing of a a structure. _`� 1z" 1. Frame the termination opening to 11"x 11". I 2. Install exterior sheathing to the structure framing. PTO-4(5"/8") I 3. Fasten the termination to the sheathing using a minimum of 4 screws. Termination Exterior Sheath- Fastening Hardware, ing,concrete or minimum 4-screws other materials Framing �—��"_ — �� Fastening Hardware, Figure 10c. Installing a PTO termination with MOSR frame. Exterior - \ g Sheathing----. minimum 4-screws 1. Frame the MOSR opening to 12"x 12". r fo PTO-4F(5"/8") 2. Fasten the MOSR frame to the interior side of the studs, ,,, Termination concrete,or finished wall construction using a minimum of 4 screws. I �� 3. Insert the termination into the MOSR frame as shown here, (from the inside)and attach to the MOSR by installing a min. Figure 10. Installing a PT04-F termination. quantity of 4 bolts into the threaded nuts on the MOSR Frame. 2).Installation of termination frame at time of framing Terminations with a MSR frame allow the installation of the frame 5).Installation of a termination shield for Vinyl Siding prior to installation of the termination. The VSS Termination shield is installed when the exterior of a 1. Frame the termination opening to 12"x 12". structure is clad with Vinyl siding. It is placed directly above,and 2. Secure the MSR Frame to the exterior sheathing of the structure. on-center with the termination. 3. Fasten the termination to the MSR Frame using a minimum of4 screws. VSS Vinyl shield •--7= PTO-4(5"/8") Framing --12" /MSR Frame enterineofTemina0o Termination Exterior ,I Fastening Hardware, Sheathing , lil- _ , /minimum 4-screws - \ Exterior Vinyl I pia k,,....., siding 12 PTO 4(5"/8") - .. wo. Termination Figure 10d. Installing the VSS Vinyl Shield. Installing Heat Guards over Terminations is recommended in Figure 10a. Installing a PTO termination with the MSR frame. installations where the termination is located within 7'feet above 3).Installation of termination frame at time of framing in Masonry grade, or above a pedestrian walkway, and may be Required by Terminations with a BSR frame allow the installation of the frame code in Public areas. in masonry prior to the installation of the termination — it 1. Frame the BSR opening to 12"x 12". I ° ' °° 2. Secure the BSR Frame to the exterior sheathing of the structure. 3. Fasten the termination to the BSR Frame using a minimum of 4 screws. f ; ax: . 'ems V� _ Framing 1— BSR Frame PTKOG (578") Fastening Hardware, Figure 11. Installinga PTO termination heat guard. Exterior —I minimum 4-screws g Sheathing / 1. Ensure that the two long mounting brackets are facing the bottom of the termination.(See inset).This will provide more 12„ PTO-4mnation(5"/8") heat protection atthe top of the termination,where temperatures ,,i , Ter are highest. - -- 2. Attach to the faceplate of the termination using four sheet �, Figure 10b. Installing a PTO termination with the BSR frame. metal screws. Received Page 13 www.montigo.com XGoi511 7 111onTIC,Ow P42DF*Indoor Gas Fireplace Installation roN Section 3-3-1: Venting Layout:Wall mounted termination. 132 1 1 1 1 1 1 1 1 1 1 A Selection of components and details ofventing layout should adhere 120—Acceptable vent run to the following guidelines: F: 108—within non-shaded area. • Vent terminations must not be recessed in walls or siding. z 96 • For Heat Shield requirements see Section 3-3-3 on page 18. th 'Eli 84 Q • Once the proposed venting layout has been determined refer to 72 Figure 12, 12a,or 14 to ensure the layout is acceptable. 60 j 48 Unacceptable vent run- Notes Wall Mounted Terminations:TOP VENT within shaded area - 36 40 1/2" If your installation does not fall • All measurements for vertical or horizontal runs are measured 24 44" within the venting parameters, from center of the vent pipe. 12 please contact a local Montigo • Venting runs must fall within the limits set by the venting graph, ,o dealer for Power Venting options. see Figure 12 or 13 Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Wall mounted Terminations Figure 12a.P42DF* NG Top Vent Venting Graph for wall mounted terminations. The following details are some possible configurations for Wall mounted terminations. 44"Max.(NG) The Venting Graph: P42DF* - 12"Max.(LP) Measure the vertical height from the fireplace hearth to the centre of Heat the termination and the horizontal run from the fireplace flue collar to Flex section / Shield the wall flange of the termination. Plot on the Venting Graph Figure 12 or 13 with an'X'. If the 'X' falls on or above the top boundary of the shaded area, the ermination installation is acceptable. 40 1/2"Min. (NG) Example A: (Acceptable Installation) 53"Min. (LP) If the vertical dimension from the hearth is 120"and the horizontal run to the wall flange of the vent termination is 144",this would be Hearth Exterior an acceptable installation. Wall Example B: (Unacceptable Installation) Figure 13.Top Vented,wall mounted installation with one 90°bend. If the vertical dimension from the hearth is 36"and the horizontal The vent run must comply with Venting Graph for Top vent, wall run to the wall flange of the vent termination is 84",this would not mounted terminations, Figure 12 or 12a. be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60"and _ 15'Max. the horizontal run to the wall flange of the vent termination is 144", -- 30°min f Heat this would not be an acceptable installation. Shield 132 1 1 1 1 1 1 1 1 1 1 l H. q !II -I 120—Acceptable vent run —within non-shaded area. 108 C �� Termination 96 Solid Section °o 11 84 O / Unacceptable vent run 9'Min at Max. l within shaded area. a - }- Flex Section Hoxzontat(NG) 72 10'Min at Max. c� Horizontal(LP) • 60 / Y�3""I Exterior 48 Wall 36 If your installation does not fall Hearth 24 12"- within the venting parameters, _ _ — 1 12 please contact a local Montigo dealer for Power Venting options. Hea0 rth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Figure 13a. Top Vented, wall mounted Multi-elbow installation. Figure 12. P42DF* LP Top Vent Venting Graph for wall mounted The vent run must comply with Venting Graph for Top vent, wall terminations. mounted terminations, Figure 12 or 12a. Received XG0195-160509.2 www.montigo.com 5/15PI714 P42DF*Indoor Gas Fireplace monrwo.. F1L Installation Notes Wall Mounted Terminations: Rear Vent • All dimension lengths for vertical or horizontal runs are NOTE: measured from center of the vent pipe. 12"MAX.horizontal • Venting runs must fall within the limits set by the venting run with no vertical lift. graphs,see Figure 14. • Fireplace must be converted to Rear Vent configuration prior to running vent,see Figure 8 and 8a. PXT Extension The Venting Graph RHS101 Heat Measure the vertical height from the fireplace hearth to the centre Shield of the termination and the horizontal run from the fireplace flue Termination collar to the wall flange of the termination. Plot on the Venting Graph Figure 14 with an'X'. 12"MAX. I lithe'X'falls on or above the top boundary of the shaded area,the 27 3/8" installation is acceptable. Hearth Exterior Wall Example A: (Acceptable Installation) If the vertical dimension from the hearth is 120"and the horizontal Figure 14a. Straight run, Rear Vented, wall mounted termination. run to the wall flange of the vent termination is 138",this would be The vent run must comply with the Venting Graph for Rear vent, an acceptable installation. wall mounted terminations, Figure 14. Note: Straight through Example B: (Unacceptable Installation) the wall rear vent available for Natural Gas only. If the vertical dimension from the hearth is 48"and the horizontal run to the wall flange of the vent termination is 72",this would not be an acceptable installation. Example C:(Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60"and the horizontal run to the wall flange of the vent termination is 144", Flexor Rigid . �1 I IIIII II 1 I this would not be an acceptable installation. section ��1t�I��llllllllll �I 132 O 25 1/5" Acceptable vent run ■■■■■■■■■■■■!■fir■■■ = Min. 120 within non-shaded area■■■■■■■■■■■■■■■■■■■ I.. ■■■■■■■■■■■■■■■� ■■■■■■■� ■■ '` 108■■■■■■■■■■■■■■■■O■■■■■/■■i■■ i�11, I ■■■■■■■■■■■■■■■■■■\■■P .■■■■■ 96■■■■■■■■P,■■■■■■■■■Nfmi■■■■■■ 12" 53"Min ENIMMENNEMEN u 84■■■■■■■■lO■■■■■r•ilo■f■■■■■■■■ Max. 72■■■■■■■■■■\■■.q1■■ ■ ■■■■■■■ 271/2„ ■■ I\ id ■■■■■■■■■■MMEIN■■■■■■■■I\■■■■■■ • 60■■■■■■■■■■EE■■■■■■■■■■■►N■■■■ ■■■■■■■■EN■■■■■■■■■■■■■EE■■■■ 48■■����`'■■®��■■■■■■■■ Unacceptable vent run100 36 ■■■■s 42"la__a■■■■■ 9�■■■■■■■■■■■within shaded area. Fig ure 14b. Rear Vented, wall mounted Multi-elbow termination ■■■■■ 24 � 7■■■■■■ If your installation does not fall within installation.The vent run must comply with the Venting Graph for ■ii■®I■■■■■■the venting parameters,please 12■■■■■■■■■■■■■■contact a local Montigo dealer for Rear vent,wall mounted terminations,Figure 14. ■�-7■■■■■■■■■■ 0‘i® Power Venting options. Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper Figure 14. Rear Vent Venting Graph for NG and LP wall mounted installation of screens. terminations. WARNING: An inspection o the explosion relie lappers and door MU T be made prior to lighting the fireplace.A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. Received Page 15 www.montigo.corn XG015/f 7 m0nTK,e P42DF*Indoor Gas Fireplace Installation 5101 45°Corner Installation. 45°or less Corner Installation. Attach an PEL-45(45°elbow)directly onto the flue collar.Cut the Use an PTO-4 termination and an PFL-1 or PFL-2 (12" or 24" PXT-20 to suit,and attach it to the PEL-45.Slide the fireplace into compressed length) and a frame, if appropriate. Flex may be position and attach to the termination. turned to obtain desired degree of angle required but must not exceed 45°. \o . O Termination Termination 100 RHS 101 Heat Sheild ��'� RHS 101 i - PXT 181111111k Heat Sheild — - PEL-45 Elbow �� Flex 1 Section i PEL 90 Elbow %--- _ \� Flue Collar - Ilib'llillik — Py - Flue Collar \ -- �y Figure 15. Corner(Rigid) installation. (NG Models Only) Figure 15a. Corner(Flex) installation. (NG Models Only) Note:The PFVK01 /PFVK01 F kit is available for top vent corner FLEX application(NG only).The Kit includes a heat shield,a PFL-18(f/f)flexible pipe,and a termination with or without a mounting frame. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. IMPORTANT: Corner Installation is available for P42DF Top Vent Units Only. Ensure minimum Vertical Venting Height of 48" is maintained in corner installations. Received XG0195-160509.2 www.montigo.com 5/157 JQ/6 P42DF*Indoor Gas Fireplace monrllc.o.. Installation Section 3-3-2: Venting Components The following components and associated Montigo part numbers Connection and installation of the vent components for installation of a roof or wall mounted termination. Use only should adhere to the following guidelines: Montigo Vent Components. Use of non-Montigo approved parts Use any combination of rigid and flex pipe as required and in will VOID the warranty and may impede operation of the fireplace. any orientation(Male connectors can face in any direction). Flex sections may be stretched up to 50%oftheirtotal length A-Termination PT04 (3"Length) (e.g.a 24"section maybe stretched to 36"). PT04F (3"Length) Connect all vent sections using a minimum of three sheet PVTKISS metal screws on the outer pipe flue. B-Frame Kits MSR (Stucco Frame) MOSR (Stucco Frame) Ensure the pipe ends male to female slide in a minimum of BSR-4 (4"Brick Frame) 1 1/2"of overlap. BSR-6 (6"Brick Frame) Ensure all horizontal runs are supported with a minimum C-Flex Sections PFL-1 (12"f/f Section) of 3 supports per 10'of venting. PFL-18 (18"f/f Section) When hanging/supporting venting,ensure that 1"clearance PFL-2 (24"f/f Section) is maintained on sides and bottom of vent runs and 2"above PFL-3 (36"f/f Section) horizontal vent runs to any combustible material. PFL-4 (48"f/f Section) PFL-6 (72"f/f Section) Rigid pipe may be cut less than half way from the female D-Rigid Pipe PEXT-1 (12"f/m Section) end only. PEXT-2 (24"f/m Section) Ensure when cutting sections of rigid pipe to maintain PEXT-3 (36"f/m Section) integrity of internal supports. PEXT-4 (48"f/m Section) Place the springs, supplied with the pipe kit, between the PEXT-6 (72"f/m Section) outer and inner pipes to keep the pipes separate and avoid E-Rigid Pipe Extension PXT-5 (5"f/f Section) any possible hot spots. PXT-12 (12"f/f Section) Montigo recommends the use of a flex section for the final PXT-20 (20"f/f Section) pipe connected directly to the fireplace offering greater F-Elbows PEL-90MM (m/m 90°Elbow) flexibility of installation and absorption of movement. PEL-9OFF (flf 90°Elbow) Firestops must be installed as required by National & local PEL-90FM (f/m 90°Elbow) PEL-45FM (f/m 45°Elbow) codes. G-Wall Penetration Kit PFVK01 F Montigo recommends that all exterior corners and joints be sealed with exterior caulking.However,we encourage you to H-Support Ring&Plate PSPXT-8 consult your Building Envelope Engineer or Waterproofing I-Firestop FS-8 Consultant for further recommendations. J-Roof Flashing PRF-7 (1/12-7/12 pt.) PRF-12 (7/12-12/12 pt.) K-Heat Shield RHS101 IMPORTANT: L-Heat Guard MTKOG Please Referto your Building Envelope Engineer or Waterproofing Consultant fora review of ALL penetrations through exterior walls or the roof. Received Page 17 www.montigo.corn XG015/j5cj7 monTIGo P42DF*Indoor Gas Fireplace Installation 01 Section 3-3-2.2:Simpson Duravent Venting Components The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Component Montigo Part Number Simpson Duravent Part Number Termination PTO4 (3"Length) 58DVA-HC(Horizontal 5/8 vent) PTO4F (3"Length) 58DVA-VCH(Vertical 5/8 Vent) PVTKISS(5/8 Vent) Rigid Sections 58DVA-06(6") (5/8 Vent) 58DVA-09(9") PEXT-1 (12"flm) 58DVA-12(12") 58DVA-18(18") PEXT-2 (24"flm) 58DVA-24(24") PEXT-3 (36"flm) 58DVA-36(36") PEXT-4 (48"flm) 58DVA-48(48") 58DVA-60(60") PEXT-6 (72"flm) Rigid Pipe Extension PXT12 (12"f/f) 58DVA-08A(12") PXT20 (20"f/f) 58DVA-16A(20") Rigid Telescopic Pipe 58DVA-17TA 58DVA-24TA E-Elbows PEL-90MM (mlm 90°) 58DVA-E30(30°) (5/8 Vent) PEL-90FF (flf 90°) 58DVA-E45(45°) PEL-90FM (flm 90°) 58DVA-E60(60°) PEL-45FM (flm 45°) 58DVA-E90(90°) Support Ring&Plate PSPXT-8 58DVA-DC Firestop FS-8 58DVA-WFS 58DVA-FS Roof Flashing PRF-7 (1/12-7/12 pt.) 58DVA-FF(flat roof) PRF-12(7/12-12/12 pt.) 58DVA-F6(0/12-6/12 pt.) 58DVA-F12(7/12-12/12 pt.) Metal/Tile Roof Flashing 58DVA-F6DS(0/12-6/12 pt.) 58DVA-F12DS(7/12-12/12 pt.) Heat Shield RHS101 58DVA-WTU 58DVA-WT Attic Radiation Shield 58DVA-IS Vinyl Siding Heat Shield VSS 58DVA-VSK(Vinyl Siding VSSSS Standoff Kit) Wall Support 58DVA-WS Offset Support 58DVA-ES Vaulted Ceiling Support 58DVA-CS Storm Collar SC8 58DVA-SC Montigo Fireplace Adapter 58DVA-AD-M1 Montigo Termination Adapter 58DVA-AD-M2 Received XG0195-160509.2 www.montigo.com 5/1 5P r/8 P42DF*Indoor Gas Fireplace monriic.o.. roll Installation Section 3-3-2.3:ICC Venting Components* Section 3-3-2.4:Metalfab Venting Components* The following ICC venting components are approved for use with Montigo The following Metalfab venting components are approved for use with products.Please contact your local Montigo dealer for further information. Montigo products. Please contact your local Montigo dealer for further information. Component ICC Component Montigo Part Number MetalFab Montigo Part Number Part Number Part Number Rigid Sections Rigid Sections (5/8 Vent) 5DL6(6") (518 Vent) 5D6(6") 5DL9(9") PEXT-1 (12"f/m) 5D12(12") PEXT-1 (12"f/m) 5DL1 (12") 5D18(18") PEXT-2 (24"f/m) 5DL2(24") PEXT-2 (24"f/m) 5D24(24") PEXT-3 (36"f/m) 5DL3(36") PEXT-3 (36"f/m) 5D36(36") PEXT-4 (48"f/m) 5DL4(48") PEXT-4 (48"f/m) 5D48(48") PEXT-6 (72"f/m) PEXT-6 (72"f/m) Rigid Pipe Extension PXT12 (12"f/f) 5DLT(12") Rigid Pipe PXT5 (5"f/f) 5DAL(3"to 10") PXT20 (20"f/f) 5DLS1 (12") Extension PXT12 (12"f/f) 5DLT2(20") _ PXT20 (20"f/f) 5DSL2(20") E-Elbows PEL-90MM (mlm 90°) Rigid Telescopic Pipe 5DLA30 (5/8 Vent) PEL-90FF (flf 90°) 5D45L(45°) PEL-90FM (flm 90°) E-Elbows PEL-90MM (mlm 90°) PEL-45FM (flm 45°) 5D90L(90°) (5/8 Vent) PEL-90FF (flf 90°) 5DE45(45°) Firestop FS-8 5DFS PEL-90FM (f/m 90°) PEL-45FM (f/m 45°) 5DE90(90°) Roof Flashing PRF-7 (1112-7/12 pt.) 5DF(0/12-6112 pt.) Support Ring&Plate PSPXT-8 5CS PRF-12(7112-12/12 pt.) 5DF-12(7/12-12/12 pt.) Wall Support SDWS Firestop FS-8 5CS Heat Shield RHS101 5WT Vaulted Ceiling DRS Support 5WTE Storm Collar SC8 5DSC Attic Radiation Shield 5AS 5RDS Montigo Fireplace 5DNA Wall Support 5WS Adapter Offset Support 5OS Montigo Termination 5DMTA Adapter Vaulted Ceiling 5SS Support Storm Collar SC8 5SC 5SQSC Montigo Fireplace TM-5AA6 Adapter Montigo Termination TM-5TA1 Adapter *Must use Montigo termination,see section 3-3-2. Received Page 19 www.montigo.corn XG015/j5cf j7 mo11TIK,o P42DF*Indoor Gas Fireplace Installation 4 11 Section 3-3-3: Heat Shields Installing a Wall Mounted RHS101 Heat shield. The RHS101 Heat shield MUST be used wherethe RHS8 Termination Installing a Wall Mounted RHS8 Heat shield (Figure 16 and 16a)CANNOT be used.Use the RHS101 where any The RHS8 Heat shield CANNOT be used when the Termination is of the dimensions are within the parameters shown,figure 16a. WITHIN(36"Min.horizontal and 46"Min.vertical)from the fireplace, To install the RHS101, Slide the Inner Section over the vent pipe or directly off the rear of the fireplace, as shown figure 16a. The that will connect to the fireplace.Then fasten the vent pipe to the RHS101 Heat Shield(Figure 17 and 17a)MUST be used within the back of the fireplace with a minimum of three sheet metal screws. noted dimensions. From the outside slide the RHS101 outer section on see Figure 17. To install the RHS8,frame an opening in combustible construction, To complete the installation fasten the Heat Shield Outer Section Figure 16 below. Slide the Heat shield in place over the vent pipe & Termination frame to the structure Figure 17a. which attaches to the fireplace.After the fireplace and vent pipe has been installed,clearances should match the dimensions in Figure 16. RHS101 Heat Shield Drywall/sheetrock 1"Min.Both sides Typical Outer Section 1 RHS101 Heat Shield,inner Section 1"Min. :1 Termination Vent pipe,from fireplace O110 RHS8 Heat Shield IN l Combustible Framing Combustible 1"Min. framing Figure 16. RHS8 Installation. (Install by sliding over vent pipe where it Figure 17.RHS101 Installation.(Install by sliding Outer Section over vent passes through the combustible construction). pipe where it passes through the combustible construction. RHS101 Heat Shield i Drywall/sheetrock Outer Section RHS101 Heat Shield,inner Section 36"Minim RHS8 Heat Termination Vent pipe,from fireplace Shield iiIii1 IF . /ill 1't PTO Termination 60"Min. Figure 17a.RHS101 Heat Shield after sliding the outer section in place. oa Figure 16a.RHS8 Installation.(Minimum requirements). 3/8"Min.Both sides Typical 3/8"Min. Inner Shield 9 3/8"0 Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper Outer Shield 101/4°0 installation of screens. 3/8"Min Combustible Framing i Figure 17b. RHS101 Installation. Received XG0195-160509.2 www.montigo.com 5/15P F? P42DF*Indoor Gas Fireplace malTIGO. ill Installation Section 4: Wiring Models P42DFN-F P42DFL-F BATTERY I Ar PACK 1.5VAAtype °o O Q SV AA type SPARK © 0 2 • ID GREEN I 1.5V AAtyPe RED » 91e sopWHITE MAIN 1.5V AA tyPJ BLACK >� L L 01 z40141 • Power SENSOR «• ❑❑ �••• • BLACK 120VAC 60 Hz • 6 Amps w MAIN ON/OFF cp SWITCH o = I , • C� ❑❑ o O • -to es • w5PROFLAME OPTIONAL CPI/IPI SWITCH H f WHITE •r VARIABLE SPEED �Lo I pti_ c I I. • COMFORT FANS * •O I I�L�, YELLOW/GREEN I. • ❑5 IMP • L PILOT, ORANGE , B® ,•, I GREEN 10 �N• - 'J -1 BLACK 01 Why 17 BROWN vELI OW 1:i 06 zy—^ O B RNER DRAW, Wilt 1 tl » 1 * I .�1i%/ O 1 • �11IIrQ, 'II{I{� "■ �•°• ♦• ) ) BLACK I .II ■ I• • 010 • • J ) WHITE • • ♦• • LED Lights •°• xi, §.i__ 1 LED1-Red LED o12 I LED2 Amber LED -� �'I • € I _ • .0 :SW1 010 •I t U >-U WHITE Lights �' BLACK O O ON/OFF » I CONTROL Figure 18. Wiring diagram for P42DF with SIT Proflame Electronic Ignition Note: If any of the original wire supplied with the appliance is replaced,it must be replaced with the same type,or its equivalent 1 5 „'i' I ,g G O O 1.06 5/: 2 1 „ Figure 19. Electrical connection acce s. Received Page 21 www.montigo.co m XG01 5/1 7 I OfTIGO. P42DF*Indoor Gas Fireplace Installation r[f '1� CPI [Continuous Pilot Ignition] / IPI Installing the CPI Jumper Cable [Intermittent Pilot Ignition] Jumper Cable 1). Remove the door and valve blind. Installation "Why use CPI mode"? ``,,,,,. .� There are several reasons why you may choose to use l)! CPI mode. When a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall I / '� - vents)to initialize vent action. This can result in "lifting" or k. - "ghosting"of the flames during the first two to three minutes I I) . ,____ of operation. It is also possible to encounter times when - the fireplace fails to light successfully. The fireplace will then attempt to re-light a second or third time depending i. — on prevailing temperatures or altitude. When in CPI mode Figure 20. the pilot also keeps the system warm. During a"cold"start, 2). Remove the bag containing the Jumper Cable from condensation will normally form on the inner glass surface the wire harness connected to the controller as shown in of the door. This condensation will quickly dry, however, Figure 20. the condensation tends to run down the glass and cause - some streaking. CPI mode helps to resolve this issue. If , * o, CPI mode is used during the winter months the energy it takes to run the pilot is partially recovered as heat into the v /, P building, so it does not waste as much energy as running a pilot in the off season. ' d w ib , A connector is supplied with this unit that can be plugged <)) into the controller. This Jumper Cable gives the Remote Control the ability to operate the CPI/IPI switch and set the , ,, ,,, 4 ip unit to operate in either condition. CPI means"Continuous Pilot Ignition" or"Standing Pilot" as it is commonly known. , „, , ,,_ t , IPI means"Intermittent Pilot Ignition",which only initializes Figure 20a. the pilot when you are going to be using the appliance. 3). Find the corresponding plug attached to the control wire The difference between IPI and CPI: harness and connect the CPI jumper. IPI(Intermittent Pilot Ignition)Mode: is a fuel saving mode 'ir;1 in which the pilot is only used when the main burner is on. - 0—, CPI (Continuous Pilot Ignition) Mode: The Pilot runs ii ' 6--'/ I /gf continuously even when the main burner is off. , ��� 1‘\ .,A I -7,,, / m ii .0-11 wr- Figure 20b. 4). See operation section to turn remote into CPI mode. Received XG0195-160509.2 www.montigo.com 5/1 5Prf2 P42DF*Indoor Gas Fireplace I111O11TK,O, P42DF*Indoor Gas Fireplace Installation Section 5: Installing the Gas Line Section 5-1: FUEL TYPE Verify that your fireplace is compatible with your available gas type. (Natural Gas or Propane shown by "N" or "L" in your model number If gas type is not compatible,contact your local Montigo dealer. 01 4" Section 5-2: GAS PRESSURE Optimum appliance performance requires proper input pressures. 8 * O Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. 2" 8 1/2. Pressure requirements are: Figure 21. Gas line access. Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in.w.c. 11 in.w.c. Manifold pressure 3.5in.w.c. 10in.w.c. NOTICE The manifold outlet pressure is set from the factory to the When pressure testing the fireplace,Gas line,and input system follow the appropriate appropriate pressure but should be verified. local codes or your area. DO NOT connect the fireplace to pressures in excess of To check pressures, control valves have a provision to 1/21b.This will damage the gas control valve. remove a 1/8" N.PT. plug to be fitted with a hose barb. Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. WARNING: Only install gas shut-off valves approved for use by the state, province,or other governing body in which the fireplace is being installed. An inspection of the explosion relief flappers and door MUST be made prior to lighting the fireplace.A faulty seal Section 5-3: GAS CONNECTION on the door gasket and/or explosion ports will result in See Figure 21 for location of gas line access. products of combustion leaking into the living space and Flexible gas connectors must not exceed 3 feet in length, may result in carbon monoxide poisoning. unless allowable within local regulations. Connect incoming gas line to the 1/2"or 3/8"gas inlet port. Purge all air out of gas line. Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution. DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. A WARNING When installing the fireplace-gas lines,fittings,accesso- ries or any other objects cannot impede the proper movement of the door buckles. Received Page 23 www.montigo.com XGo19Ctilsof 7 monTIC,O. P42DF*Indoor Gas Fireplace Installation '1 Section 6: Finishing Around the Fireplace Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements Non-combustible mantels and mouldings may be safely installed over are for fire hazard prevention to combustible materials. the top and on the front of the fireplace provided that they do not project New technology, to meet consumer and government demands for the beyond shaded area shown in Figure 22. wise use of energy, has prompted us to manufacture many models of fireplaces which are hot,fuel and energy efficient. Fireplace Facing Please be aware;temperatures over the mantel will rise above normal When sizing the finish material for your fireplace, it is important to room temperature and walls above fireplace may be hot to touch. remember the following:THE OPENING MUST NOT BE OBSTRUCTED IN ANYWAY-to do so restricts the air supply forthe control compartments and heat exchanger it also prevents access for servicing controls. Side wall clearances are 3". Combustible surrounds may be installed with 3"clearance to the side of the fireplace as shown in Figure 22a. The face of the fireplace may be painted to match the room decor, 4"Non-Combustible provided you use a heat-resistant paint. Decorative facing must not Facing Material extend past the fireplace opening at all, because it will interfere with Drywall/Sheetrock the access to retainers for removal of glass door. Non-combustible Header ,, ,1 1,140 15 ■■■■■■■■■■■16 . 14 ■■■■■■■■■■• Combustible construction ■■■■■■■■■IIIC+ allowed in shaded area 13 ■■■■■■■■■■■ 12 —Combustible facing material ^ 11 ■■■■■■■■■■■ %11 --2- 10 ■■■■■■■■■■ r t 9 ��■■■■■■■■■ 8 m■,■■■■■■■■ ►�,�Combustibleheader q9° XD 7 ■■■0■■■■■■■ -Nip 713 ••••••■■011■ Non-combustible header g ■■■■■■■■■N� e > 4 .■■■■■■■■■■` . Top of fireplace—+ .�% •• 2lh3 ■■■■■■■■■■■■ Non-combustible facing • •• 1 ............ ■■■■■■■■■■■■ Figure 23a.Combustible surrounds.: •• 1211109 8 7 6 5 4 3 2 1 Horizontal Run in. • Figure 22.Combustible mantels and facings. a A WARNING! a` �� When covering the upper metal portion of the fireplace, up to 4"(as shown, Fig.22) with a non-combustible material Please Note: The decorative facing materials may be subject to temperatures in excess A WARNING of 250°F. This should be considered when selecting facing materials. Do not place any materials or objects on top of the valve blind.Doing so could result in failure of door CAUTION relief system or heat dissipation. ' We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design,for example:candles,plastic A WARNING or pictures. This can cause melting,deformation,discoloration or premature failure of T.V.radio,and other electronic components. Fireplaces cannot be recessed into a wall cavity. NOTICE Do not use ammonia based or abrasive cleaners on the glass,they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off. Received XG0195-160509.2 www.montigo.com 5/15PI`1/4 P42DF*Indoor Gas Fireplace AOfTIC,O. NO Installation Section 6: Screen Installation and Removal Left Side Detail Upper Screen Studs Upper Screen jilt Removing I Attaching Screens: Stud Catch 1 ...... ... .,._ To Remove Screens: 0Grasp each top outer corner of the screen with your thumb ;�� and finger and pull towards yourself.When the upper Screen _ _��` Studs are free, lift the screen at an angle from the lower / ' slots from which the Screen Bottom Tabs are held. Place warn the screen in a safe place. " �� I To Install Screens: .01 11, Left Side Detail '/ Hold the screens at an angle away from the fireplace, and --- I.;'' locate the Screen Bottom Tabs at the lower corners of the screen. Place the screen into the Screen Tab Receptacles lillikk, is in the lower section of the fireplace. / ; 4_01i Make sure the tabs and screens are lowered all the way down into the Screen Tab Receptacles on the fireplace.Then,push1112L. each Upper Screen Stud on the top corners of the screen Tabs Screen Bottom into the Upper Screen Stud Receptacles in the fireplace. Screen Tab Receptacle IV rl'......".""""""""""""""".""""""""""""""""......------------ ---- ill Figure 22b.Screen Installation and Removal 0 Replacement Screens: For replacement part order numbers, please refer to section ■ �� "Replacement Parts:"on page 36. Note: Do not operate fireplace without all screens in place. Figure 22a.Screen Door Numbers(Replacement Parts) AA CAUTION Glass doors on gas fireplaces are extremely hot while the fireplace is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. Received Page 25 www.montigo.com XGo151117 mo11TKco P42DF*Indoor Gas Fireplace Installation 1S9 Section 7: Installing & Removing the Door Removing the door: Step 3: Release the Door Buckles The P42DF*doors are removed in a few simple steps.Follow these instructions below to remove the Horizontal access panel,unlatch the door buckles and, remove the door. Replace in reverse order. I Hand holdDoor Latch Slot Remove the Horizontal Access Panel: Door Latch Hook Figure 23a. Door buckle Tool A WARNING When reinstalling door(s),always make sure all door Step 4: buckles are properly hooked and fully engaged. Firmly grasp hand-hold end of Door buckle tool 0 __ and place the machined r ;'- 1 end in the slot under door frame.(as shown) # Step 1: Remove the Horizontal Access Panel: Remove the Horizontal cover Figure 23b. by placing fingers in both /I finger holes, then pushing .7.;,-,......., awayfrom you and lifting Step 5: _ out. Place it aside during Ensure the tool is firmly maintenance or cleaning. Finger Holes Ai in the lower end of the Install in reverse order. Installed Gas • slot,(as shown),Then pull 0\ toward you(Caution:hold Valve . - the tool securely). On Figure 23. Removing and installing the Horizontal Access Panel ..11111111 Figure 23c. Step 2: Locate the Door Buckles: Step 6: i Pull hard if necessary — to release the spring tension. (Caution: The latch springs back with 3 ' force, hold the tool . - securely). • ' ! I Figure 23d. , if 1 , Step 7: m�. �►\— . Door Buckles Remove the tool from 3` the latch slot. Ensure the , latches are hanging freely, the hook end is released from the bottom of the door. - Ell (Repeat all 4-steps for the 1 remaining latches). • Figure 23e. Received XG0195-160509.2 www.montigo.com 5/15PP f6 P42DF*Indoor Gas Fireplace monric.o.. Installation r71 Section 8: Installing the Accessories Installing the Firestones Step 8: Removing the Door: The P42DF* is supplied with firestones. Remove the Grasp the Door on either side,usually midway and lift upward, Door as shown in the previous Instruction. Follow these lift the door carefully up and away from the front of the fireplace. instructions to ensure all parts are removed or replaced See Figures 23f. Place the Door aside in a safe place while as required. Once the glass door is removed place the maintenance and 1 or cleaning is being performed. firestones randomly across the pan and the burners as described in Figure 24 to 24f. - Note:Only cover the burner with one layer of designer firestones. 111- r ij k - r i 1` 1� Figure 23f. Removing and installing the glass doors. -- = - -" -_ - = - - - Installing the Door: Figure 24. Up-lighting glass in package. To install the door,hook the top edge of the door frame into place. Lower the door into position and follow the previous steps shown in reverse order. T - A WARNING , When installing the fireplace-gas lines,fittings,accesso- Figure 24a. Place the up-lighting glass in the burner tray. ries or any other objects cannot impede the proper movement of the door buckles. 1 a i 61.11111111.1. Figure 24b. Installation of the firestones. (Ensure ONLY one layer of firestones cover the surface). .'I ,, — . ... dk,—IL fr....,"2, is t ,r. : +\ Figure 24c. Spreading the firestones evenly and make sure there are no firestones covering the pilot . Received Page 27 www.montigo.com XGoisil orf7 I OfTIGO. P42DF*Indoor Gas Fireplace Installation r '1� Installing Optional Speckled Stones [RR300SS] Once the glass door has been removed as shown in the previous section, place the speckled stones evenly across the pan and burner. Ensure stones do not overlap too much as this will effect the flame pattern, «- .,,, .� see figure 25. DO NOT cover the pilot with stones, see = sue(: f •sf� -: ., figure 25a. Figure 24d. Completed firestone installation. ': `, _ " "'y--_ ,�. Wit. ., �•'`;,� R _ . a ' 10 "'� Figure 25. Evenly placed speckled stones ', �-2 , . v 1: s .y i s, ter _ ► r ry► �'` sr A . � 7 r �S^\ . ..i... i � Cl� �.... `r 1'"' \ � v `� Z .4.)ft Figure 24e.Completed firestone installation. (Note:DO NOT ?OP"place ANY firestones on top of the pilot cover). Th. ' '' ' A5'"—. -4•�_ '.,� /. ` ' 1v- r 1 M 0 Al) fi'I '/ Figure 25a. Ensure the stones DO NOT cover the pilot. Figure 24f. Gas fireplace with firestones. A CAUTION! If the firestones are not placed properly (ONE LAYER ONLY), on burners excessive sooting will result. The firestones will get very hot while the fireplace is in operation,and should not be handled until cool. A WARNING! If the pilot cover is covered with firestones it may result in delayed ignition and/or damage to the appliance and/ or surrounding property. Received XG0195-160509.2 www.montigo.com 5/15Prf8 P42DF*Indoor Gas Fireplace monrllc.o.. roil Installation Installing the Driftwood Log Set The P42DF*has the option of installing a drift wood log set.Once , the firestones or speckled stones have been installed the log set , :-- 4` can be installed. Ensure logs are securely placed and will nottip orfall.Remove media - = — • where logs touch the burner tray to ensure a more secure position. ow - .J\ • `-... - - `>. Lean the logs against the back panels. NO LOGS SHOULD LAY _ — ACROSSOROVERTOPOFTHEBURNERPORTSONTHESURFACE t ^ ' —- 1 OF THE BURNER. / ._1 4, Figure 26b. Step 1. Remove the glass door as described in the Step 5. Place Log 5 from LGS58 on top of Log 2. Place previous section. Log 1 from LGS58 on top of log 2, see figure 26c Step 2. Ensure selected media is installed per instruction as per Figures 24- 24f or 25 -25a. Step 3. Unpack the logs and handle with care. IIPPIIMillill: ; r M! > a s t i ti o f t. W A lr . _ `Y , - _ ` i } i 4.1 , ; Figure 26c. * : : 3 4 ; 5 6 Pilot Figure 26. ,.AO ,r am LGS59 �` .A PO S ' s" "' t 4 1 i, / x ,ci. 4, Figure 26d. ,\ 1 �' " Step 6. Place log 6 of LGS59 across of log 1 of LGS58, tA, i ° see figure 26e. , y , ,f Ys` e ,1; ,i . 7J1 '"" "� Figure 26a. / ----- .� Step 4. Place Log 3 from LGS58 in the back right corner . ` of the burner tray. Ensure log does not cover ports. ■ .r �, Place Log 2 of LGS58 on top of log 3.See Figure 26b. _ '� �. ' ,. • Figure 26e. Received Page 29 www.montigo.com XGoisil o 7 I OfTIGO, P42DF*Indoor Gas Fireplace Installation rirtiti Step 7. Place log 5 from LGS59 in the back left corner Step 10. Place log 6 of LGS58 across log 4 from of the burner, behind the pilot. Place Log 4 from LGS58 LGS58 and log 4 from LGS59, see figure 26j. on top of log 5. Use stones to help stabilize log 4. See figure 26f. • __ 6 5 �. 4 ��-\ -- v 441-.�' < ` -c `t ,i L, - _ _-�"1� .._- J -ce . 4/ite ' 4r -- \ . Prot ' Figure 26f. Figure 26j. Step 8. Place log 2 from LGS59 in front of pilot. Place log 3 from LGS59 on top of log 2. 0. Figure 26k. irk - PortS Step 11. Watch for sooting for 30 minutes. If sooting is . "4 3 y I present, adjust media and/or logs to eliminate. Figure 26g. iii,Pilot _ ., c l ,,, .). - 4,. A-, , ii 1 ., Figure 26L. Figure 26h. Step 9. Place log 4 from LGS59 in front of ports just to the right of log 3 from LGS59. Place log 1 from LGS59 behind ports in the middle of the tray. See figure 26i. t A , I 4 Figure 26i. Received XG0195-160509.2 www.montigo.com 5/15PF? P42DF*Indoor Gas Fireplace monrwo... tOperation Operation SIT Proflame 2 Electronic Ignition For Your Safety - READ BEFORE LIGHTING: ! DANGER HOT GLASS WILL AWARNING CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. If the information in these instructions is not followed exactly,a fire or explosion may result causing property damage,personal injury or death. NEVER ALLOW CHILDREN TO TOUCH GLASS. WARNING/CAUTION: Hot while in operation. Do not touch. Severe burns may result. Keep children,clothing,furniture, A barrier designed to reduce the risk of burns from the gasoline and other liquids having flammable vapours away. hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk See installation and operating instructions accompanying this individuals. a Ipp lance. A. This appliance is equipped with an ignition system that lights phone.Follow the gas supplier's instructions. the pilot burner automatically.Do not attempt to light the pilot If you cannot reach your gas supplier,call the Fire De- by hand. partment. B. BEFORE LIGHTING smell all around the appliance area for C. Use only your hand to push in or turn the gas control knob. gas. Be sure to smell next to the floor because some gas is Never use tools. If the knob will not push in or turn by hand, heavier than air and will settle on the floor. don't try to repair it,call a qualified service technician. Force What To Do If You Smell Gas: or attempt to repair may result in a fire or explosion. Do not try to light any appliance. D. Do not use this appliance if any part has been under water. Do not touch any electrical switch; do not use any phone Immediately call a qualified service technician to inspect the in your building. appliance and to replace any part of the control system,and Immediately call your gas supplier from a neighbour's any gas control which has been under water. Lighting Instructions: 1. STOP! Read the safety information above on this label. 6.Turn fireplace"ON"using wall switch or remote control. 2. Remove the lower Horizontal access panel. 7. If the Fireplace does not light,the System will cycle through 3. Turn"ON"manual"ON/OFF"switch located below the hori- two trials,(one minute audible clicking,thirty seconds of silence,and then another one minute of audible clicking). zontal access panel (if available). If the system locks out due to inadequate gas flow,refer to "Troubleshooting"in instruction guide. 4. Turn Incoming gas valve to the ON"position. 8.After completion of the information in the Troubleshooting 5. Wait 5 minutes to clear out any gas. If you smell gas,STOP! section, Repeat step 5. Follow"B"in the safety information above on this label. If you don't smell gas,go to the next step. 9. If the system will not function correctly,follow the instruc- Main ON/OFF Switch tions"To Turn Off Gas To Appliance"and call your service Main Harness Sensor - Stepper Motor. I Ig�ter technician or gas supplier. l� . ,. Manifold Pressure Test Connection SW1 DEO ri 1 =i or pi. ----7.,:=7:I,.L iiiiiio.,t!7 S.•- 7,ito • • 0 0 0 0CI •ta ,, \ .0 4$Qrr � Hi Lo Adjustment ^♦ IIIIIIIIIII_��� _ tr `I -_ 'V . .. 3.15A Fuse power Inlet Pressure SW1=Programing Button Test Connection Pilot Adjustment Screw LED1=Red Diagnostic Light Gas Valve LED2=Amber Programing Remote Control Light Typical Control Module shown To Turn Off Gas To Appliance: 1. Turn off fireplace using wall switch or remote control. 3. Turn the incoming gas control valve to"Off". 2. Remove the lower Horizontal access panel. 4. Replace the lower Horizontal access panReceived Page 31 www.montigo.com XGOi5/a1t5c j 7 monTIC,O. P42DF*Indoor Gas Fireplace OperationAt Remote Operation The Proflame 2 System consists of the following elements: Blue Back lit LCD display 1.Pilot Assembly %;/! 2.Proflame Gas Valve. ` a- 3.Proflame 2 Control Module — On/Off Key 4.Wiring Harness Thermostat Key 5.Variable Speed comfort fan* Up/Down Arrow Key 6.Accent Lights* - Mode Key 7. Proflame 2 remote control 8. Battery Pack(not applicable for power vented units) 9 Manual override switch *Not available on all fireplace models. Refer to the fireplace Figure 28. instruction guide for available features. The Proflame 2 Transmitter controls the following fireplace functions: I, ®ilk I I 1.Main Burner On/Off swi 2.Main Burner flame modulation(6 levels). 3.Choice of standing or intermittent pilot(CPI/IPI). • 4.Thermostat and Smart thermostat functions. lil ••• o -• • 0000 Ell 5.Accent light On/Off. 6.Comfort fan speed modulation(6 levels). �,- IIIIIIIIIII �= A l The Proflame 2 Transmitter uses a streamline design with a simple SW1 =Programing Button Y p button layout and informative LCD display,see figure 1.A Mode Key is LED1 =Red Diagnostic Light provided to index between the features and a Thermostat Key is used LED2=Amber Programing Remote Control Light to turn On/Off or index through Thermostat functions,see figure 1 &3. Figure 28a.Proflame 2 Control Module Additionally,a Key Lock feature is provided,see figure 15. Key Lock Transmission Low battery alarm WARNING °F Room Thermostat Op �—Temperature On/Off/Smart I iii ON l� SMA Do not expose remote control to temperatures below 0°C(32°F)or above 50°C(122°F) CPI mode In 1M et-(Optional) Set Point I Temperature/Level/State Light ACAUTION 6/*J — 1AUX On/OffProperty Damage Hazard.Excessive heat can cause property damage. Flame On �/ Not used The appliance can stay lit for many hours.Turn off the appliance if it is not going MAXMAX MAX i+rt be attended for any length of time. Fans Not used Figure 28b.Remote Control LCD Display Received XG0195-160509.2 www.montigo.com 5/15PP732 P42DF*Indoor Gas Fireplace monrwo.. Operation Initializing the System for the first time Temperature indication Display 1.Set master override switch to off position. With the system in the"Off"position, press the Thermostat Key 2. Install four(4)AA batteries into the battery holder. and the Mode Key at the same time. Look at the LCD screen on the Remote Control to verify that a C or F is visible to the right of NOTICEthe Room Temperature display. Please note leaving batteries installed in the backup system when not in use may cause the batteries to drain and/or corrode. 'F - : 2 3. Install three(3)AAA batteries in the back of the remote • control. Note the polarity of batteries and install them as indicated by the silk screen(+1-)on the holder. 4.Connect AC Power(115 volts,60 Hz)to fireplace. Operating the System for the first time Figure 28d.Remote Control display in Fahrenheit&Celsius. 5. Press SW1 button on the control module.The control module will beep three(3)times and an amber LED is illuminated to indicate that the IFC is ready to synchronize with a remote Turn On the Fireplace control within 10 sec. Push the ON button.The control module With the system Off,turn the master override switch to on will"beep"four(4)times to indicate transmitter's command is and press the On/Off Key on the Remote Control.The Remote accepted. Control display will show some other active Icons on the screen. The System is now initialized. At the same time the Control Module will activate the fireplace.A single"beep"from the Control Module will confirm reception of the command. AA WARNING Turn Off the Fireplace Battery operated device.Read the battery instructions before installing them into the system.Do not expose any battery,or its holder,or a device in which With the system On,press the On/Off Key on the Remote batteries are installed,to a working temperature greater than 54°C/129°F. Control.The Remote Control LCD display will only show the room temperature.At the same time the Control Module will turn off the fireplace.A single"beep"from the Receiver confirms reception of the command. • • I • • •:1= Figure 28e. Remote Control Display Figure 28c. Remote Control Battery Compartment Received Page 33 www.montigo.com XGo15/a1 7 monric o P42DF*Indoor Gas Fireplace OperationAt Remote-Flame Control Room Thermostat (Remote Control Operation) When you turn on the fireplace it starts on high.The proflame 2 has six(6)flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat.The Key once the flame height will reduce by one step. thermostat can be set to a desired temperature to control You can continue this until the main burner flame turns off.You the comfort level in a room.To activate the function, press can still operate the accent lights and fans in this mode. the Thermostat Key,see Figure 27h.The LCD display on the If the main burner flame is off and you press the up arrow key remote control will change to show that the room thermostat once,the flame will automatically go to high. is"On"and the set temperature is now displayed.To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the ■m.■m■•F ■m■■m■•F Transmitter. iii i i=1 11 I / Room Temperature ON 11.1 ON sm■■.1■■m. — ._ -,,Ti °F AMA11=� 1 I ' B I il ON 1 I II I - ,,,,,., ‘,.. Figure 27f. Flame Off and Flame Level 1. Set Temperature ■=amma•F AIM M ME .. MINIS Figure 27h. Setting Room Thermostat . 4 I LI ON 11.1 ON �m • • Smart Thermostat (Remote Control iE11=1E Operation) = H E M I II is we ;�� The Smart Thermostat function adjusts the flame height in �� accordance to the difference between the set point temperature MAX and the actual room temperatures.As the room temperature Figure 27g. Flame Level 5 and Flame Level Maximum. gets closer to the set point the Smart Function will modulate the flame down.To activate the function, press the Thermostat Key, see Figure 27,until the word"SMART"appears to the right of the temperature bulb graphic,see Figure 27i. NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled. 1 °F ••F ■ ■ •SMART ' SMART • • is 0 a MAX Figure 27i. Smart flame function Received XG0195-160509.2 www.montigo.com 5/15Pri4 P42DF*Indoor Gas Fireplace 11OIlTIGO. Citt\ Operation Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six(6)speeds.To 1. Partially take out one battery,see Figure 27j. activate this function use the Mode Key,see Figure 27,to index 2. Insert the battery while holding down the thermostat button. to the fan control icon,see Figure 271. Use the Up/Down Arrow The remote screen will display'Clr'while the button is held Keys to turn on,off,or adjust the fan speed.A single"beep"will down.See Figure 27k. confirm reception of the command. 3. To enable thermostat repeat steps 1-2.The remote screen will display'set'while the thermostat button is held down. I°F j I°F ON ON ■ ■ MIL I*7 F• am -iii 1111111111� * Z • Figure 271.Fan Speed Control Figure 27j. Accent Light Control The fireplace may be equipped with accent lights.The auxiliary 'AA function controls the Accent Lights.To activate this function use the Mode Key,see figure 28,to index to the AUX icon,see figure 27m. Pressing the Up Arrow Key will turn the light on. Pressing the Down Arrow Key will turn the light off.A single"beep"will confirm the reception of the command. monTic. o I°F EON1 IOF EON OFF,49 in V AUX Figure 27m.Light Control Figure 27k. Received Page 35 www.montigo.com XGo1511(► i7 monTIGo P42DF*Indoor Gas Fireplace Operation /ft Continuous Pilot (CPI) Selection (Optional) Low Battery Power Detection In cold weather climates,the pilot burner can stay on The life span of the batteries depends on various factors: quality continuously to prevent condensation or cold air temperatures of the batteries used,the number of ignitions of the appliance, near the fireplace glass. Note,some jurisdictions do no permit the number of changes to the room thermostat set point,etc. use of continuous pilot system.Check local codes or contact your Montigo dealer. Remote Control With the system in"off"position press the Mode Key,see Figure When the Remote Control batteries are low,a Battery Icon will 27,to index to the CPI mode icon,see Figure 27n. Pressing the appear on the LCD display of the Remote Control,see Figure Up Arrow Key will activate the Continuous Pilot Ignition mode 27p, before all battery power is lost.When the batteries are (CPI). Pressing the Down Arrow Key will return to IPI.A single replaced this icon will disappear. "beep"will confirm the reception of the command. im: ■°F NOTE: ON i=o I I. -Requires CPIIIPI jumper cable installed,see page 19. •°F °F • • ONI • 1 : ON :I 1 * [E:F1' Figure 27p. Low Battery Power Detection Control Module When the back-up batteries are low,a"double-beep"will be Figure 27n. Continuous Pilot/Intermittent Pilot Selection emitted from the IFC when it receives an OnlOff command from the Remote Control.This is an alert for a low battery condition of Key Lock the receiver and after that no more commands will be accepted. When the batteries are replaced the"beep"will be emitted from the receiver as soon as powered. This function will lock the keys to avoid unsupervised operation. To activate this function, press the Mode and Up Keys at the same time,see Figure 27o.To de-activate this function, press the Mode and Up Keys at the same time. �A .1' °F ON I Figure 27o. Key Lock Received XG0195-160509.2 www.montigo.com 5/1 5P rf 6 P42DF*Indoor Gas Fireplace monrwo... 0111Y► Maintenance Maintenance General Pilot Burner Adjustment. Have the fireplace and installation inspected yearly.The inspection 1. Locate Pilot Adjustment Screw.(See figure 28) must include, but is not limited to,the following: 2. Adjust pilot screw to provide properly sized flame as shown. A visual check of the entire vent system and termination. 3. After installing or servicing,leak test with a soap solution with An inspection of the explosion relief flappers and the door main burner on. Coat pipe and tubing joints, gasket etc. with gaskets to ensure a proper seal. An inspection of the burner, vent run, and primary air soap solution.Bubbles indicate leaks.Tighten any areas where openings. the bubbles appear until the bubbling stops completely. An inspection of the gas valve,gas components,and pilot flame. For your convenience a 1/8"manifold pressure tap Manifold Pressure is supplied on the gas valve for a test gauge connection Test Connection Inspection of all equipment;fans,thermostats,etc. For Natural Gas this appliance requires a minimum inlet pressure of 5.5"W.C.and a manifold pressure of 3.5"W.C. \ For Propane Gas this appliance requires a minimum inlet 1� If '=II/ 1�11• 11 ��l�I , A �. pressure of 11"W.C.and a manifold pressure of 10"W.C. ' u.rAf `JJI Always keep the fireplace area clear and free of combustible �' eiru g ce �S 9 p • ��materials as well as asoline and other flammable va ours �;i � —_._-`- �— and liquids. Inlet Pressure Do not use this appliance if any part has been under water. Test Connection Pilot Adjustment Screw Immediately call a qualified service technician to inspect the Figure 28. Pilot Adjustment on the SIT Proflame 2 gas valve. appliance and to replace any part of the control system and any gas control which has been under water. Inspection of glass doors and screen for damage and proper installation. Cleaning When the fireplace is first activated,there may be some smoke and a visible film may be left on the glass.This is a normal condition, and is the result of burning of protective coatings on new metal. Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion)which may be visible. Film can easily be removed by removing the door,as shown on Page 23.Handle the door carefully,and clean it with nonabrasive glass cleaners. One of the most effective products is Kel Kem. Silicone seals on inner door during initial firing will"off gas", leaving a visual deposit of a white substance on combustion chamberwalls.This can easily be removed from the chamber walls using normal household products. Use a vacuum cleaner or whisk broom to keep the control compartment, burner,and firebox free from dust and lint. NOTICE Do not use ammonia based or abrasive cleaners on the glass,they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off. Received Page 37 www.montigo.corn XGO15/ fly/ 7 monric o P42DF*Indoor Gas Fireplace Maintenance • Troubleshooting: Replacing Light Bulbs SIT Proflame 2: The P42DF* light bulbs can be replaced in a few simple steps. The following is a troubleshooting chart of possible problems: Follow the directions for removing the door on page 23.Once the PROBLEM SOLUTION door has successfully been removed,proceed with figures 29-29b. Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch (typically located below the valve cover)and turn ON 2. Ensure main power is ON or new batteries are installed in the remote control and backup battery pack(if available). 3.Check the 3.15Afuse in the control Figure 29.Remove the up-lighting glass from the burner tray. box and replace if necessary Pilot Igniter sparking, but 1.Verify the Inlet and Manifold Gas Pilot burner will not light Pressure are within acceptable limits Al 2.Check all connections to gas valve 3.Check connection to stepper motor (if available) Pilot lights , but Main 1. Check and verify all wiring burner will not Light connections as per the wiring ., diagram. 2 . Verify the inlet and Manifold Pressure are within acceptable limits Figure 29a. Wear gloves when handling light bulbs. To remove Pilot lights , but Main 1. Check the Pilot Flame Sensor Rod a light bulb, pull connecting wire away from bulb and pull burner will not Light and and clean with steel wool or similar. light bulb up. Replace with new light bulb. igniter continues to spark g p 2 . Check the Pilot hood and clean with steel wool if dirty. 3.Adjust pilot flame using the pilot adjustment screw if the pilot flame is too long or too short(Flame should fully engulf the sensor rod and must be stable). 4.Check and make sure the ground dam- ' wire from the pilot is connected to the fireplace body. Figure 29b.Rotate newly replaced bulbs in a full circle.Place Fans not working 1.Ensure main power is ON(fireplace glass cover back in the burner tray. may be operating on back up batteries). 2.Check the 3.15Afuse in the control box and replace if necessary One or more light bulbs -Contact the local dealer for repairs are not working or service If your fireplace still does not operate correctly,consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts,optional fans,and optional trim finishes are available from your local MontigoReiVed XG0195-160509.2 www.montigo.com 5/1 5P rf8 P42DF*Indoor Gas Fireplace monrllc.o• .. k_ Maintenance Replacement Parts: Replacement Parts List - Proflame 1 P42DF* NG Gas Valve with Stepper Motor RGC3033 LP Gas Valve with Stepper Motor RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Igniter Probe Assembly RGC3075 Flame Sensor Rod Assembly RGC3076 Burner Contact Dealer Pilot Tubing-18" RPTA03 Control Module RGC3035 Wiring Harness RGC3041 Tungsten Halogen Lamp REC1319 DC Adapter RGC3043 Door Assembly RDRP42 Replacement Parts List- SIT IPI Proflame 2 P42DF NG Gas Valve(with stepper motor) RGC3033 LP Gas Valve(with stepper motor) RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDRP42 Control Module RGC3061 Tungsten Halogen Lamp REC1319 Proflame Transmitter RGC3063 Replacement Screen RSCP42 Designer Speckled Stones RR300SS Driftwood Log Set LGSPseries Received Page 39 www.montigo.com XGoisil orf7 monric o P42DF*Indoor Gas Fireplace Appendix Appendix A: Venting Terminations Inside Come Alcove DetailDetail / \ h-11 \ ''Irr �lT� 142_ AI- S --.-R 1 t f \ a \!_\ -, t � 11"-0"- NA G If M� _al All measurements p 1 given are to the �*8�\ -I E jr V = = centre of the Fixed f / 8 0 termination pipe nosed Col openable FlxedClosed / i 11„ �_� not the frame. H W I / ope, ,t' y 5��z' .NL,N„..* y%re/ ye �L� e A K i —1 —vent termination 0 =air supply inlet =area where termination'is not permitted Location Canada` USA** A clearance to the termination frame above grade,veranda,porch,deck,or balcony 12 inches 12 inches B clearance to top of doors or operable windows 12 inches 12 inches C clearance to sides or bottom of door or operable windows 12 inches 9 inches D clearance to permanently closed window when installed with approved glass penetration termination 0 0 E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline 22 inches 22 inches of termination G clearance to unventilated soffit 30 inches to combustibles 30 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles H clearance to outside corner 9 inches 9 inches I clearance to inside corner 12 inches 12 inches J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet vertical distance of 15ft K clearance to service regulator vent outlet 3 feet 3 feet L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 12 inches appliance for appliance<=100.000 BTUIH(30 KW) M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda,porch,deck,or balcony 22 inches to combustibles 22 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles Q clearance above roof 2 feet 2 feet R clearance to adjacent walls and neighboring buildings 2 feet 18 inches S clearance from corner in recessed location 12 inches 12 inches T Maximum depth of recessed location 4 feet 4 feet U Maximum width for back wall of recessed location 2 feet 2 feet ✓ Horizontal clearance between two terminations that are level 0 0 W Horizontal clearance(centre to centre)between two terminations that are not level 18 inches 18 inches Note 1:For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling. Note 2:For P only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor Note 3:For J,K,and as specified in CGA B149 installation code.Local codes or regulations may vary. *Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency. **Based on ANSI Z223.11NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency. Received XG0195-160509.2 www.montigo.com 5/15PPt° P42DF*Indoor Gas Fireplace monrllc.o.. Appendix Appendix B: Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies will,at its option,refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials,components or construction.All replacement or repair components will be shipped F.O.B.the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards,may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such as wood,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation,and purchaser's exclusive remedy under this Warranty, under any other warranty,expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty lasts,so the above may not apply to you. Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect. Other Rights This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp. Canadian Heating Products Inc.and/or Montigo DelRay Corp.reserves the right to make changes at any time,without notice,in design, materials,specifications, prices and also to discontinue colors,styles and products. Received Page 41 www.montigo.com XGoisil off? monric o P42DF*Indoor Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace I Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2) Revise 10.8.3 by adding the following additional requirements: (a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: 1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monox- ide detector with an alarm shall be installed. 2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provi- sions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified. 3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS". 4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the instal- lation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the Board;and 2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,build- ing or structure used in whole or in part for residential purposes. (c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1.Detailed instructions for the installation of the venting system design or the venting system components;and 2.A complete parts list for the venting system design or venting system. (d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: 1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and 2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. (e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 Received XG0195-160509.2 www.montigo.com 5/1 5Prt2 P38DF*Indoor Gas Fireplace mOnTIC.O. Notes Notes Received Page 43 www.montigo.com XGo1511 7 monric,o® the art of fireplaces P4 2 D F Single Sided Gas Fireplace -- Received XG0195-160509.2 �J�J�1a inti�gO.C©1-Tfll 5/15/17