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HomeMy WebLinkAboutFile Documents.735 Castle Creek Dr.0196.2018 (24).ARBK Installation & Maintenance-Manual il . onTIGO. the art of fireplaces www.montigo.corn H38DF-CLCR HL38DF-CLCR HP38DF-CLCR ill.- Indoor Corner Unit Residential -..____ , 'IP Gas Fireplace Am .a mi A DANGER AWARNING Read and understand this manual Improper installation,adjustment,alteration, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity o service or maintenance can cause serious injury,property damage or even death. this or any other gas burning appliance. Afire or explosion my occur causing serious For assistance or additional inlbmration consult a qualified installer, service injury,property damage or even death. agency or the gas supplier. NOTICE ! DANGER Installer:Leave this manual with the appliance.Do not remove. HOT GLASS WILLit Consumer:Retain this manual for maintenance and future reference.Do not Discard. CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. DANGER A barrier designed to reduce the risk of burns from the IF YOU SMELL GAS hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk A Do not try to light any appliance. individuals. Q Do not touch any electrical switch;do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. A Ifyou cannot reach your gas supplier,call the fire department. DESIGIy SA C CU S CFRTInE9 XG0213 Canadian Heating Products Inc.Langley,BC V4W 4A1 I Montigo Del Ray Corp.Ferndale,WA 98248 151126 H*38DF-CLCR Corner Gas Fireplace I,�IOIITIGO- NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance.Please retain this owner's manual for future reference and maintenance. Table of Contents Instruction Manual Contents Operation 29 Safety Alerts 3 SIT Proflame 2 Electronic Ignition 29 Introduction 3 Standing(Continuous) Pilot Ignition(SIT NOVA 820) 30 Section A:Before You Start 4 Honeywell Electronic Ignition 31 Rating Plate Sample-H38DF-CLCR 5 Remote Operation 32 Rating Plate Sample-HL38DF-CLCR 6 Maintenance 37 Section 1: Installation Overview and Product Dimensions 7 Lighting Instructions 37 Section 2:Framing the Fireplace 8 Cleaning 37 Clearances 9 Hi-Lo Burner Adjustment:(SIT Nova 820) 37 Section:3 The Direct Vent System 10 Pilot Burner Adjustment. 37 Section 3-1: Converting to Top Vent/Rear Vent 10 Troubleshooting. 38 Section 3-2:Installing a Roof Mounted Direct Vent Termination(PVTK-1) SIT Nova 820: 38 11 Replacement Parts: 39 Section 3-2-1: Venting Layout 11 Replacement Parts-Part Codes Diagrams: 40 Section 3-3: Installing a Wall Mounted Direct Vent Termination ...13 Appendix A:Venting Terminations 41 Section 3-3-1: Venting Layout 14 Appendix B:Warranty 42 Section 3-3-2: Venting Components 17 Appendix C:State of Massachusetts 43 Section 3-3-3: Heat Shields 18 Section 4:Wiring 19 CPI[Continuous Pilot Ignition]I IPI[Intermittent Pilot Ignition]Jumper Cable Installation(only available for SIT Electronic Ignition Systems) 20 Section 5: Installing the Gas Line 21 Section 5-1: Fuel Conversion 21 Section 5-2: Gas Pressure 21 Section 5-3: Gas Connection 21 Section 6:Finishing 22 Section 7: Screen Installation and Removal 23 Section 8: Removing the Door 24 Section 9:Installing the Accessories 26 Installing the H38C*Logset 26 Installing the HP38C*Logs and Embers 27 Installing Firestones in Natural Gas and Propane Fireplaces 28 Page 2 www.montigo.com XG0213-151126 monric,O. H*38DF-CLCR Corner Gas Fireplace Safety Alerts Safety Alert Key AA DANGER A WARNING Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. A CAUTION NOTICE Indicates a hazardous situation which,if not Address practices that are important,but avoided,WILL result in minor or moderate not related to personal injury injury. Introduction Introduction Congratulations on your purchase of a Montigo Fireplace. . C C 0 t0 O C 0 With over 30 years of experience, Montigo is committed to providing ;, 3 ; :E E :_ you with a gas fireplace that is not only a beautiful addition to your i °' 3 .Q 2' 2' �' C 7 i N C y U space,but that is also designed and manufactured to the highest safety, R g CO m = 23 a = 2 reliability and engineering standards. " a — o m a 3 We strongly encourage you to read and carefully follow the instructions g R s R o o R LLI Ts laid out in thislnstallation,OperationandMaintenanceManualandretain m z 0 0.- � a - ., E co x u) it foryourfuture reference.Pay special attention to all cautions,warnings, H38DF-CLN X 34,000 X X and notices throughout this manual intended to ensure your safety. H38DF-CRN X 34,000 X X This manual covers installation,operation and maintenance. Lighting, H38DF-CLN-F X 34,000 X X operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed H38DF-CRN-F X 34,000 X X by a qualified or licensed installer, plumber or gas fitter as certified H38DF-CLL X 32,000 X X by the state,province, region or governing body where the fireplace is being installed. H38DF-CRL X 32,000 X X This installation,operation and maintenance manual is applicable to the H38DF-CLL-F X 32,000 X X models described below. Refer to your rating plate to verify included H38DF-CRL-F X 32,000 X X options. Throughout this manual instructions are applicable to all models designated as H*38C*unless otherwise noted in the Table. HL38DF-CLN-F X 34,000 X X HL38DF-CRN-F X 34,000 X X Warranty Information: (See Appendix B) HL38DF-CLL-F X 32,000 X X The Montigo warranty will be VOIDED by,and Montigo disclaims any HL38DF-CRL-F X 32,000 X X responsibility for the following actions: ► Modification of the fireplace and/or components including HP38DF-CLN-F X 34,000 X X Direct-Vent assembly or glass doors. HP38DF-CRN-F X 34,000 X X ► Use of any component part not manufactured or approved HP38DF CLL F X 32,000 X X by Montigo in combination with this Montigo fireplace system. ► Installation other than as instructed in this manual. HP38DF-CRL-F X 32,000 X X Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation&repairs should be done CAUTION by a qualified contractor. Young children should be carefully supervised when thcy arc in the same room as the applicance.Toddlers,young children and othcr;may be susceptible to accidental contact bums. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove,install an adjustable safety gate to keep toddles,young children and other at risk individuals out of the room and away from hot surfaces. XG0213-151126 www.montigo.com Page 3 H*38DF-CLCR Corner Gas Fireplace MalTIC.o. 1011 Installation Section A: Before You Start Installation Checklist IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS • Determine the desired install location of your fireplace. The H*38C*Direct Vent fireplace must be installed in accordance • See Section 1, Dimensions on Page 7, and refer to the with these Instructions. Carefully read all the Instructions in this Framing Section 2 for details. manual first.Consult the Local Gas Branch to determine the need • Select the location of your termination and resulting vent run. for a permit prior to starting the installation.It is the responsibility of the installer to ensure this fireplace is installed in compliance • Your selected termination location must be the with the manufacturers instructions and all applicable codes. highest point in the Direct Vent installation. • Should it be impossible to meet the venting requirements laid BEFORE YOU START: out in Section 3:Venting,please contact your local Montigo dealer regarding the use of a Montigo Power Vent. • Lay out the Vent run; calculating the required elbows and straight runs of 5"/8"flex and/or rigid pipe. NOTICE • Layout Electrical Requirements Refer to Section 4:Wiring for Details. Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected before use and at least annuallyby a prossional.Nbre • Refer to Section 5:Installing the Gas Line for details on the frequent cleaning may be required due to excessive lint ham caipeting,bedding material, gas connection and access. etc.It is imperative that control compartments,burners and circulating air passageways of • Refer to local codes and guidelines for installation the fireplace are kept clean. requirements. • Installation and repairs should be done by a qualified contractor and must conform to: A CAUTION • Installations in Canada must conform to the local Due to high operating temperatures,this appliance should be located out of traffic& codes or in the absence of local codes to the current version of away from fumiture and draperies. Natural Gas and Propane Installation Code,CSA B149. Electrical Children and adults should be alerted to the hazards of the high surface temperature, which could cause burns or clothing ignition. Installations must conform to the local codes or, in the absence Young children should be carefully supervised when they are in the same room as the of local codes,to the current version of Canadian Electrical Code, appliance. CSA C22.1.1 Clothing or other flammable materials should not be placed on or near the appliance. •Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National A DANGER Fuel Gas Code,ANSI Z223.1/NFPA 54.Electrical Installations must conform to the local codes or,in the absence of local codes,to the When this appliance is installed directly on any combustible material other than wood current version of the National Electrical Code,ANSI/NFPA70. See flooring,it must be installed on a metal or wood panel extending the full width and Appendix C for installation within the State of Massachusetts. depth of the appliance or a fire will occur causing serious injury, property damage or even death. WARNING Abanier designed to reduce the risk ofbums from hot viewing glass is provided with this appliance and shall be installed for the protection ofchildren and other at-risk individuals. Ifthe bather becomes damaged,the barrier shall be replaced with the manufacturer's barrier fort is appliance. WARNING Any safety screen,guard,or barrier removed for servicing an appliance must be replaced prior to operating the appliance. Page 4 www.montigo.com XG0213-151126 MCNITIC,O. H*38DF-CLCR Corner Gas Fireplace Installation k , Section: Rating Plate Sample-H38DF-CLCR -ri IFli CD \tirr, co 2 C : c �� C_ IL m co CD N N \ CD N CD J ❑ ® T D m to 0 D m N C E � c cD I O �G m T CD . y j O C-o O O CD C 0 N O_ N —I 0_ CCD C O Q N cp c o r z - CI- tu �O m O. 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CD c • D c o n .... ' w - m • 0 coa CD• or v Q cc Cn Cn m �" m G) co co, = m p' °: -, N c m c C o Cz .. v N = m c r o' • aOO P0 6 0 - -o p y7 Cm � C C _o O Cp = - Z COc N ,. ' CDC. m N 0 0 p W (n m - N . N Z U A- D _ ' O c...) e -D - nn♦♦ I— ,,) 0 N A • i— Figure C: Rating Plate for standing pilot(SIT) Figure D: Rating Plate for IPI eletronic ignition Page 6 www.montigo.com XG0213-151126 monric,O H*38DF-CLCR Corner Gas Fireplace Installation 1S9 Section 1: Installation Overview and Product Dimensions Please review the Pre-Installation Checklist on Page 4 for general proper clearances to air conditioning ducts,electrical wiring and information on preparing for a successful installation of your plumbing. Safety, as well as efficiency of operation, should be fireplace. considered when selecting the fireplace location.Select a location TheH*38C*fireplace may be installed in any location that maintains that does not interfere with room traffic, has adequate ventilation and offers an accessible path for Direct Vent installation. The fireplace dimensions are shown below: Front View 424° _ _ 254" Side View [1072] [641] I. „ 6" [152] 4 2 39 '1 24 �` rtit:ttfiVk [842] [630] ir _. L 44" 394" 2241" [121] [996] [565] 08" [203] 2014 05" [55] ip [127]] UM. Top View I,■to ....i. 27 1 2 162" [699] [418] 1 r, 1" 44 2 [1130] Figure 1. Fireplace dimensions with attached Nailing Flange for Corner Left shown,Fireplace dimensions same for corner right.(Tolerance ± 1/"). XG0213-151126 www.montigo.com Page 7 H*38DF-CLCR Corner Gas Fireplace monriic,o.. it,,,•11 Installation Section 2: Framing the Fireplace Frame in the enclosure for the unit with framing materials. The Top Vent ,__ framed opening for the assembled fireplace is 48"wide,44"high, ► / \ Ceiling level 25 1/4"deep,see Figure 2. ;..—Non-Combustible NOTE: When constructing the framed opening, please ensure Mn.1 "— materials.Alcove over fireplace. there is access to install the gas line when the unit is installed. See Figure 21. Combustible Non-Combustible H38DF CL Corner Left H38DF CR Corner Right Header Header /--- �\ -• I I Non-Combustible 48" 48" 84" I I Nbterials,with Low min. A I \ l/ 2„ profile mantel/Alcove } ' over fireplace. I WI 44" �� Non combustible ,./,. 44" 44° • 39 5/8" 25'/4'v 1,/43'/4" stud included with unit. *43'/4�r 25'%4" *=Approximate Dimensions to center 1 For best results mount non-combustible stud onto unit 1 1 Floor prior to installation,then bolt to 2 X4 header and floor. Figure 5.Non Combustible Framing with alcove above fireplace,Top Figure 2. Framing dimensions. Vent. Combustible Header Note: Images are shown without screens for clarity purposes. Combustible Shelf However, your fireplace should not be operated without proper -- --_ installation of screens. 1 rib& O-- ►•A 90 elbow I 4"Nailing flange or r Noncombustible material 46" 1„ . Mn. 44„ Exterior Wall�� a Figure 3.Combustible Framing for shelves over the unit.Top vent. Combustible --1"141. Header Combustible NE--1_ , Shelf / r -- ----- --f D� X 90elbow7 _-}----- - - - 13'Mn. 1"Mn. 4"Nailing flange or 59" Noncombustible material Mn. 90 elbow* See Note: 18" Max 44" Exterior Wall—� — 1 Figure 4.Combustible Framing for shelves over the fireplace,Rear vent. Page 8 www.montigo.com XG0213-151126 monTIGo H*38DF-CLCR Corner Gas Fireplace Installation irrriil Section: Clearances Nailing Flange Extension When installing a shelf over the top of the fireplaces,the following The 4"nailing flange extension is shipped attached to the top edge guidelines must be adhered to: of the fireplace,see Figure 1. For Rear Vent applications,the minimum clearance is 1"from The nailing flange extension may be substituted with a piece of NON- the rear of the fireplace to a wall, or any combustible materials, Combustible material of the same thermal characteristics, ie: and 13" clearance from the top of the fireplace to the underside cement board or equivalent to fit the opening.This is recommended of any combustible shelf materials. in applications where the facing materials will not adhere to the metal nailing flange.To remove the Nailing Flange Extension follow For Top Vent applications, the minimum clearance is 1" from th• .' • '•i '• . . the rear of the fireplace to a wall, or any combustible materials, S y _ —" 'r and 17 112"to the underside of any combustible shelf materials. - 1 � � -' " 1"clearance is maintained on sides and bottom of vent runs and - * -� 2"above horizontal vent runs to any combustible material. j tll 0- N ._ H A :2 nu w > , > c c c Figure 7. Remove screws from top of the unit On `c a c- T, v .o oo `"' c c o o H*38C* 13" 17 1/2" 4" 5" 0" 1" 2" 1" ** t Note: Clearance from top of fireplace to a ceiling within the fireplace enclosure. i ** Note: For mantel clearance, please refer to Section 6: Finishing on page 22. Installing The Standoffs To avoid elevated mantel temperatures,all H*38C*gas fireplaces Figure 7a. Remove shell and insulation from the top of unit. Remove are required to have the supplied standoffs installed.The screws from outer edge. fireplace is supplied with two standoffs.Bend and install small.these standoffs on top of the fireplace as shown in Figure 6, P ensuring that the height of the standoff maintains a 4"clearance Nor ' _ -- from the top of the unit to the 1st combustible stud. - -1; _, �-- > ' Figure 7b. Remove the nailing flange extension from the unit. Reinstall shell and insulation.Screw shell in place. • IP0 i Y Figure 7c. Finished removing Nailing Flange extension. Figure 6. Installing the H*38C*standoffs. XG0213-151126 www.montigo.com Page 9 H*38DF-CLCR Corner Gas Fireplace monrllc.o.. it Installation Secti@jtianThe Direct Vent System Montigo supplies a variety of direct venting and termination 3.Install the(removed)Rear flue cover and gasket material,to options. The direct vent termination location MUST be selected the Top vent outlet.Fasten the cover with included hardware, such that it is the highest point in the venting assembly. It as illustrated Figure 8a. should also be selected such that it provides the shortest vent 4.Install the(5"and 8")collars to the rear vent outlet using the run possible. Should it be impossible to ensure that the termi- included hardware,as illustrated Figure 8a. nation is the highest point or should it be impossible to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. Flue Cover Plate NOTES FOR PLANNING VENTING: Venting originates from the unit through the top Flue Gasket or through the rear -'� Venting can terminate through the rooforthrough `i an exterior wall. ► ' 8"Outer Flue Collar Ai) .cd Refer to Appendix A - Termination Locations to ensure the planned termination location is s"Inner Flue Collar—► :.%O acceptable. Once the termination location has been Figure 8a. Flue cover and cc-- s 0 d established, refer to the appropriate section fireplace. �- below for installation details All fireplaces shipped from the factory are Top vent. Silicone application is NOT required when joining Montigo vent pipes and components. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Section 3-1: Converting to Top Vent/ Rear Vent Use the following instructions to convert an H*38C* for Rear Vent use: 1.Remove the Rear flue cover and gasket(5" and 8") on the flue outlet,as shown in Figure 8. 2.Next, Remove the Top flue collar's (5" and 8") on the Flue outlet,as shown in Figure 8. s°Inner Flue Collar '.—8"Outer Flue Collar Flue Gasket Il Flue Cover Plate • 00 � : Figure 8. Flue cover and collar removal,Top Vented fireplace. Page 10 www.montigo.com XG0213-151126 MCNITIC.o. H*38DF-CLCR Corner Gas Fireplace Installation ip1 Section 3-2: Installing a Roof Mounted Direct Vent Section: Termination (PVTK-1) PVTK1 LLLWJ This section applies to installations where the direct vent termi- Termination p nation will be roof mounted. Storm collar 2'min. Roof flashing Section 3-2-1: Venting Layout Selection of components and details of venting lay out should ad Support ring adhere to the following guidelines: 32'max. Support plate Obstacl • The maximum termination point is 32' above the fireplace (NOTE: if the maximum termination height is used,the flame I pattern maybe affected) Firestop • TheVerticalterminationmustbeaminimum2'higherthanwhere the termination exits the roofing materials,(asphalt shingles, r;.- cedar shakes,etc).This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials.(see Figures 9 to 9c). • Termination location must be a minimum 6'from a mechanical air inlet. • Termination location must be a minimum 18"from a parapetwall. • For a more detailed diagram of allowed termination locations, [41 see Appendix A. Figure 9a.Top vent,Roof mounted with 1 offset(1 offset=two 90° • A maximum of two offsets (each offset is made up of 2-90° bends). bends)may be made for vertical vent runs. PVTK1 • Firestops must be installed as required by National&local codes Termination y T • Ensure all horizontal runs are supported with a minimum of 3 Storm collar ! 2'min. supports per 10'of venting. Roof flashing • Install all roof flashing and storm collars as shown. Support straps or support plate &ring Roof mounted Terminations The following details are some possible configurations for Roof _----__ 11 r mounted terminations. Firestop PVTK1 pulliC- Termination T Storm collar 2'min. 32'max ������P Roof flashing Support plate &ring • • Support ring J 1 32'max. Support plate J Obstacle _� `\Firestop 11 1 \ i ‘'\ Firestop Firestop X 1 . 1_____ L ► x i i i Figure 9. Top vent, Roof mounted termination with no offset in Figure 9b. Top vent, Roof mounted with 2 offsets(1 offset=two vent run. 90°bends). XG0213-151126 www.montigo.com Page 11 H*38DF-CLCR Corner Gas Fireplace monrwo.. Installation Section: PVIK1 Termination Stoma Collar 'mi Roof flashing PEXT Sections Firestop Support plate 32'Max --T- Support ring •• II Firestop 90°Elbow If _*18"1%/lax See Note below Figure 9c. Rear vent, Roof mounted venting(1 =90°bend). * Note: Elbow must be installed directly off the back of the fireplace.If additional horizontal distance is required the vent run must be increased a 2:1 Horizontal to Vertical ratio.See vent graph, Figure 12 or 13 for rear vented,wall mounted terminations Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Page 12 www.montigo.com XG0213-151126 111OIlTIC,O. H*38DF-CLCR Corner Gas Fireplace Installation i ,'11 Section 3-3: Installing a Wall Mounted Direct Vent Section: Termination 4). Installation of termination from inside structure This section applies to installations where the direct vent termi- A Termination with a MOSR Frame is installed from the inside of nation will be wall mounted. the structure.These are commonly used in high-rise construction. 1). Installation of Termination with built in frame MOSR Frame r12 Framing,con- A Termination with a Built-In Frame is installed during framing of crete or other a structure. - _ , materials 1. Frame the termination opening to 11"x 11". k(;---H---'-:-. �� -��2. Install exterior sheathing to the structure framing. 4 12" 3. Fasten the termination to the sheathingusinga minimum of ) 0. 4 screws. PTO-4(5"/8") I Termination Exterior Sheath- Framing H " Fastening Hardware, ing,concrete or minimum 4-screws other materials Fastening Hardware, FigureInstalling Exterior ' 10c. a PTO termination with the MOSR frame. Sheathing _ minimum 4-screws 1. Frame the MOSR opening to 12"x 12". PTO-4F(5"/8") 2. Fasten the MOSR frame to the interior side of the studs,concrete, 11°° Termination or finished wall construction using a minimum of 4 screws. �I 3. Insert the termination into the MOSR frame as shown here,(from the inside)and attach to the MOSR by installing a min.quantity Figure 10. Installing a PTO-F termination. of 4 bolts into the threaded nuts on the MOSR Frame. 2). Installation of termination frame at time of framing 5). Installation of a termination shield for Vinyl Siding Terminations with a MSR frame allow the installation of the frame The VSS Termination shield is installed when the exterior of a prior to installation of the termination. structure is clad with Vinyl siding.It is placed directly above,and 1. Frame the termination opening to 12"x 12". on-centre with the termination. 2. Secure the MSR Frame to the exterior sheathing of the structure. — -— _ — VSS Vinyl shield 3. Fasten the termination to the MSR Frame using a minimum of PTO-4(5"/8") 4 screws. Termination �12 MSR Frame Framing — .I / Exterior Fastening Hardware, ss Sheathing �� IV:- _./minimum 4-screws Exterior Vinyl Ikr _ siding 12 I zip PTO-4(5"/8")TerminationFigure10d. InstallingtheVSSVinyl Shield.I IIIL PI Installing Heat Guards over Terminations is recommended — in installations where the termination is located within 7'feet Figure 10a. Installing a PTO termination with the MSR frame. above grade, or above a pedestrian walkway, and may be 3).Installation of termination frame at time of framing in Masonry Required by code in Public areas. Terminations with a BSR frame allow the installation of the frame in masonry prior to the installation of the termination 1. Frame the BSR opening to 12"x 12". 2. Secure the BSR Frame to the exterior sheathing of the structure. ry,,-‘4,4,.,:0,74 .:::,w,F; Framing 12°°, BSR Frame ' =I Fastening Hardware, ®� MTKOG (5"/8") Exterior minimum 4-screws 7 Sheathing Figure 11. Installinga PTO termination heat guard. - -�/ 19 Ensure that the two long mounting brackets are facing the PTO 4(5"/8") bottom of the termination.(See inset).This will provide more heat 12" _;• Termination protection at the top of the termination,where temperatures are /1� �_ !_ _ __ highest. 2. Attach to the faceplate of the termination using four sheet metal Figure 10b. Installing a PTO termination with the BSR frame. screws. XG0213-151126 www.montigo.com Page 13 H*38DF-CLCR Corner Gas Fireplace monriwo.. rili Installation Section: Section 3-3-1: Venting Layout Selection of components and details of venting layoutshould adhere 18"Max�! H— to the following guidelines: ; IHeat Shield • Vent terminations must not be recessed in walls or siding. • For Heat Shield requirements see page 18. Flex of Rigid I ���tl� Ii section �UI� '� � I • Once the proposed venting layout has been determined pit` ,refer to either Figure 12,12a,14,or 14a to ensure the layout � Termination Wall N+adASR8titiPrninations: TOP VENT I-I • All dimension lengths for vertical or horizontal runs are 59"Min. measured from center of the vent pipe. El • Venting runs must fall within the limits set by the venting Exterior graphs,see Figure 12 or 12a. Hearth wan The Venting Graph Measure the vertical height from the fireplace hearth to the centre Figure 12a. HP38C*Top Vented,wall mounted installation with one 90° of the termination and the horizontal run from the fireplace flue bend.The vent run must comply with Venting Graph for Top vent,wall mounted terminations,Figure 12a. collar to the wall flange of the termination. Plot on the Venting Graph Figure 12 or 12a with an'X'. If the'X'falls on or above the top boundary of the shaded area,the 132 1 1 1 1 I I / installation is acceptable. 120— cceptableventnun O'i —within non-shaded area. Example A: (Acceptable Installation) 108 C Unacceptable vent run_ If the vertical dimension from the hearth is 126" and the 96 within shaded area. - horizontal run to the wall flange of the vent termination is 138", 84 0 this would be an acceptable installation. x 72 Example B: (Unacceptable Installation) " 60 • 59"If the vertical dimension from the hearth is 36"and the horizontal a 48 run to the wall flange of the vent termination is 84",this would If your installation does not g 36 18 • fall within the venting graph - NOT be an acceptable installation. 24 parameters,please contact a _ local Montigo dealer for Power- Example C: (Unacceptable Installation) 12 Venting options.If the vertical dimension from the floor of the fireplace is 60" -*0 I 1 1 1 1 1 and the horizontal run to the wall flange of the vent termination Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 is 144",this would NOT be an acceptable installation. Horizontal Run(in.) Figure 13.HP38C*Top Vent Venting Graph for wall mounted terminations. 132 mill 120—Acceptable vent run 0 ` / 18"Max y! , —within non-shaded area., 108 C I �1 Heat Unacceptable vent run Shield :bA 96 within shaded area. 84 Flex section \`N1�1- i1 ` I •C 60 Ill , i,— Termination N ,n 48_�_ l'6"I If your installation does not _ 46"Min. 36 • fall within the venting graph - 18" parameters,please contact a - 24 local Montigo dealer for Power_ 12 Venting options. Hearth \—0 - _ _ Wallrior Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run(in.) Figure 13a.H38C*or HL38C*Top Vented,wall mounted installation Figure 12.H38C*or HL38C*Top Vent Venting Graph for wall with one 90°bend.The vent run must comply with Venting Graph mounted terminations. for Top vent,wall mounted terminations, Figure 12. Page 14 www.montigo.com XG0213-151126 MCNITIC,O. H*38DF-CLCR Corner Gas Fireplace Installation ip1 Section: 150'hiax Heat Shield 1 1 a lirimil II 1 1--- i,, Note: Images are shown without screens for clarity purposes. Temvnation However, your fireplace should not be operated without proper Fl sold installation of screens. 1 Section Flex Section Exterior Wall Hearth Figure 13b. H38C*, HL38C*or HP38C*Top Vented,wall mounted Multi-elbow installation. See Venting Graph for Top vent, wall mounted terminations, Figure 12 or 12a. 126"max — 30"max / Heat 90°Elbow - - / Shield )1 Ii Soli��ection 1 1 f Teimination �� Flex Section 4 # I Exterior Wall rHearthl Figure 13c. H38C*, HL38C*or HP38C*Top Vented, wall mounted Retracted Multi-elbow installation.See Venting Graph for Top vent, wall mounted terminations,Figure 12 or 12a. XG0213-151126 www.montigo.com Page 15 H*38DF-CLCR Corner Gas Fireplace monriwo.. itli Installation Wall Mounted Terminations: REAR VENT NOTE: REAR VENT APPLICATIONS MUST HAVE A 59"VERTICAL 132 Ii I i` RISE. THEY CANNOT TERMINATE STRAIGHT THROUGH THE ^ L Acceptable vent run 12o B within non-shaded area._ WALL,see figure 14 or 14a. 108 0 • All dimension lengths for vertical or horizontal runs are 96 measured from center of the vent pipe. 73' 84 . • Venting runs must fall within the limits set by the venting 72 graphs,see Figure 14 or 14a. •C.) 6o f Unacceptable vent run • Fireplace must be converted to Rear Vent configuration °' Tr 59 within shaded area. p g 48 IIIIIIIIii prior to running vent,see Figure 8 and 8a. 36 18" If your installation does not The VentingGraph fall within the venting graph _ p 24 parameters,please contact lo- — Measure the vertical height from the fireplace hearth to the centre 12 cal Montigo dealer for Power — of the termination and the horizontal run from the fireplace flue r_,0 Venting optioI IIIIIII collar to the wall flange of the termination. Plot on the Venting Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Graph Figure 14 or 14a with an'X'. Horizontal Run(in.) If the'X'falls on or above the top boundary of the shaded area,the Figure 14a.HP38C*Rear Vent Venting Graph forwall mounted terminations. installation is acceptable. Example A:(Acceptable Installation) 64"Max. Ifthe vertical dimension from the hearth is 84"and the horizontal run to the wall flange of the vent termination is 48",this would be an acceptable installation. Flex or Rigid �����i�i^i�i�'�'�' Section \ 26" Example B:(Acceptable Installation) _ v Min. I If the vertical dimension from the hearth is 108" and the S t\`� horizontal run to the wall flange of the vent termination is II - 108",this would be an acceptable installation. 18" 59"Min. ,....._ Example C:(Unacceptable Installation) Max' 33" If the vertical dimension from the floor of the fireplace is 66" and the horizontal run to the wall flange of the vent termination • is 90",this would NOT be an acceptable installation. .. 1 132 Acceptable vent run _ Figure 15. H38C*&HL38C*Rear Vented,wall mounted multi-elbow 120 0 within non-shaded area. termination installation. The vent run must comply with the 108 Venting Graph for Rear vent, wall mounted terminations, 96 Q.A Figure 14. oA •a> 84 / 42„lvhx� 72 / Rigid C.) ' Unacceptable vent run- Flexor 6• 0 59" within shaded area. - Section )1 , 48 I I ! Timm 64" If your installation does not 36 fall within the venting graph - ' 26'Mn. parameters,please contact lo- - 24 Ila cal Montigo dealer for Power - ��"`��: ; Ventingoptions. N 59"Mn. -►0 i► 18" f Hearth 0 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Ivhx Horizontal Run(in.) 33" Figure 14. H38C*&HL38C*Rear Vent Venting Graph for wall mounted terminations. Hearth 1 Figure 15a. HP38C*Rear Vented,wall mounted Multi-elbow termination installation.The vent run must comply with the Venting Graph for Rear vent,wall mounted terminations,Figure 14a. Page 16 www.montigo.co XG0213-151126 monTIK,O H*38DF-CLCR Corner Gas Fireplace Installation Section 3-3-2: Venting Components A-Termination PT04 (3"Length) PTO4F (3"Length) The following components and associated Montigo part num- PVTKKISS bers are available for installation of a Wall Mounted Termination. B-Frame Kits MSR (Stucco Frame) Use only Montigo Vent Components. Use of non-Montigo parts MOSR (Stucco Frame) will void the warranty and may impede operation of the fireplace. BSR-4 (4"Brick Frame) BSR-6 (6"Brick Frame) Connection and installation of the vent components C-Flex Sections PFL-1 (12"f/f Section) should adhere to the following guidelines: PFL-2 18 ( "f/f Section) PFL-2 (2244"flf Section) Use any combination of rigid and flex pipe as required and in PFL-3 (36"f/f Section) any orientation(Male connectors can face in any direction). PFL-4 (48"f/f Section) Flex sections may be stretched up to 50%oftheirtotal length PFL-6 (72"f/f Section) (e.g.a 24"section maybe stretched to 36"). D-Rigid Sections PXT-5 (5"f/f Section) Connect all vent sections using a minimum of three sheet PXT-10 (10"f/f Section) metal screws on the outer pipe flue. PXT-20 (20"f/f Section) PEXT-1 (12"f/m Section) Ensure the pipe ends male to female slide in a minimum of PEXT-2 (24"f/m Section) 1 1/2"of overlap. PEXT-3 (36"f/m Section) Ensure all horizontal runs are supported with a minimum PEXT-4 (48"f/m Section) of 3 supports per 10'of venting. PERT-6 (72"f/m Section) When hanging/supporting venting,ensure that 1"clearance E Elbows PEL90MM (mIm90°Elbow) is maintained on sides and bottom of vent runs and 2"above PEL-9OFF (flf 90°Elbow) horizontal vent runs to any combustible material. PEL- (f/m 45°Elbow) PEL-45 FM FM (flm 45°Elbow) Rigid pipe may be cut less than half way from the female F-Support Ring&Plate PSPXT-8 end only. Ensure when cutting sections of rigid pipe to maintain G Firestop FS-8 integrity of internal supports. H-Roof Flashing PRF-7 (1/12-7/12 pt.) Place the springs, supplied with the pipe kit, between the PRF-12 (7/12-12112 pt.) outer and inner pipes to keep the pipes separate and avoid I-Heat Shield RHS103 any possible hot spots. J-Heat Guard MTKOG Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement. Firestops must be installed as required by National &local codes. Montigo recommends that all exterior corners and joints be sealed with exterior caulking.However,we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. IMPORTANT: Please Refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof. XG0213-151126 www.montigo.com Page 17 H*38DF-CLCR Corner Gas Fireplace 111o11TICao, 141] Installation Section: Section 3-3-3: Heat Shields Installing a Wall Mounted RHS8 Heat shield Installing a Wall Mounted RHS103 Heat shield. The RHS8 Heat shield CANNOT be used WITHIN 36"horizontal Use the RHS103 where the termination is closer to the fireplace or 60" vertically of the fireplace, (see figure 16a). For than 36" horizontally and 60" vertically. To install the RHS103, applications within these dimensions the RHS101 Heat Shield Slide the Inner Section over the vent pipe that will connect to the MUST be used. fireplace.Then fasten the vent pipe to the back of the fireplace with To install the RHS8,frame an opening in combustible construction, a minimum of three sheet metal screws.From the outside slide outer Figure 16 below.Slide the Heat shield in place over the vent pipe ring to outer section and then slide the RHS103 outer section on, which attaches to the fireplace.After the fireplace and vent pipe see Figure 16.To complete the installation fasten the Heat Shield has been installed, clearances should match the dimensions in Outer Section& Termination frame to the structure Figure 16a. Figure 16. RHS103 Heat Shield Drywall/sheetmck ti 1"Mn.Both sides Typical Outer Sectio RHS103 Heat Shield,inner Section ti 1"Mn. Temvnation Vent pipe,from fireplace I' m _ i — i RHS8 Heat Shield Combustible Framing RHS 103 Outer Ring Combustible 1"Mn. framing Figure 17.RHS103 Installation.(Install by sliding Outer Section over Figure 16. RHS8 Installation. (Install by sliding over vent pipe where it vent pipe where it passes through the combustible construction. passes through the combustible construction). RHS103 Heat Shield Drywall/sheetrock n Outer Section RHS1 03 Heat Shield,inner Section I Termination liii Vent pipe,from fireplace 36"Ivh RHS8HeatShield !!''nun I�I I I __��IIIIIIII II I I � oRHS 103 Outer Ring 60'Mn. 1 Figure 17a.Heat Shield after sliding the outer section in place. Figure 16a.RHS8 Installation.(Minimum requirements). ti 3/8"Mn.Both sides Typical ti 3/8"Mn. Inner Shield 9 3/8'0 Outer Shield 9 1/2" 0 3/8"Mn Outer Ring 101/4"0 Combustible Framing Figure 17b. RHS103 Installation. Page 18 www.montigo.com XG0213-151126 MCNITIGO. H*38DF-CLCR Corner Gas Fireplace Installation ri , Section 4: Wiring Models Included H38DF-CLN-F HL38DF-CLN-F HP38DF-CLN-F H38DF-CRN-F HL38DF-CRN-F HP38DF-CRN-F H38DF-CLL-F HL38DF-CLL-F HP38DF-CLL-F BATTERY PACK I fll l H38DF-CRL-F HL38DF-CRL-F HP38DF-CRL-F 11 1.5V AA type - DO , 1.5V AA type ffffl I I T 0 1111 SPARK 1.SV AA type k RED © X2 ••�•111) GREEN N. 1.5V AA type BLACK >>_ Lei X1 z WHITE E SENSOR Ole X3 rN0 BLACK To PPO MAIN ON/OFF w , SWITCH u LL ow X4 t+i BLUE •s 4• 885 PROFLAME OPTIONAL CPI/IP jumper I WRITE •y ILO rTO . I. JI Fil_ YELLOW/GREEN I • X5 ,01)coil ` PILOT ORANGE I 10. \' GREEN BLACK ®) BROWN CI VELLOW X6 ORANGE I ; I;RNER It h._ IIi1 .. i•a• .. I. • xis •s• 0-0 I • . �• •a X11 •__.LED Lights '•a• k' LEDI-Red LED §: X12 j LED2 Amber LED --Y. 5' • • I •I •••D:SW1 X13 •j I Figure 18. Wiring Diagram for the SIT Pro flame 2 Electronic Ignition with remote control Models Included Models Included Installing the remote On/Off Wall Switch Honeywell(Q3450) H38DF-CLN - Pilot Assembly HL38DF-CLN-I The SIT Nova 820 gas valve may be connected to ol i�J a wall switch. Do NOT connect any external power H38DF-CRN f■ 1.1 Pilot Electrical HL38DF-CRN-I is Harness Connector to the remote switch.The valve will generate its own H38DF-CLL MI_J HL38DF-CLL-I power on a millivolt circuit Use only low voltage wire, H38DF-CRL HL38DF-CRL-I and NOTE:The switch location must not exceed 30' ISS ,, �, Honeywell Gas from the fireplace. pgt LL 1 ,;--tv�_�ontrol(5V9501M) Power �. _:. �ri 'Hii-Lo'Adjustment Knob Pilot Adjustment Screw Generator Gas Control i I® 0 I � — Connector !! iii ��,i I Wall Switch ElC ry) OIr1111,I'- • 6� Fan Plug Junction Box a-�• nrB legit Y Receptacle 1 7 Black yp o Li 1, `1[ E� 115VAC White I �I .Ol��j1 _24� A Green — .�i Manifold Pressure Gnd ScrewEl Test Connection 40 VA Inlet Pressure - • Transformer Wall Switch Gas Control Knob(Shown in`Pilof'position) Figure 19. Wiring with SIT Nova 820. Figure 20. Wiring with Honeywell gas control and pilot. XG0213-151126 www.montigo.com Page 19 H*38DF-CLCR Corner Gas Fireplace 111OIlTIC,O. NV Installation Section: CPI [Continuous Pilot Ignition]1 IPI [Intermittent Pilot Installing the CPI Jumper Cable Ignition]Jumper Cable Installation (only available for SIT 1). Access the controller (refer to the installation and Electronic Ignition Systems) maintenance manual for your model). "Why use CPI mode"? ,..- CPI means"Continuous Pilot Ignition"or"Standing Pilot"as •4—•• �` it is commonly known.IPI means"Intermittent Pilot Ignition", 4' which only initializes the pilot when you are going to be using the appliance. �Y 1 / ,` There are several reasons why you may choose to use �!' CPI mode. When a flue is cold it can be difficult to light i ''. ; tt - \ the appliance. It can take a bit of time (particularly on tall vents)to initialize vent action. This can result in "lifting" or "ghosting"of the flames during the first two to three minutes h, ti of operation. It is also possible to encounter times when Figure 21. the fireplace fails to light successfully. The fireplace will then attempt to re-light a second or third time depending 2). Remove the bag containing the Jumper Cable from on prevailing temperatures or altitude. When in CPI mode the wiring harness connected to the controller as shown the pilot also keeps the system warm. During a"cold"start, in Figure 21. condensation will normally form on the inner glass surface - of the door. This condensation will quickly dry, however, \*., ,•, the condensation tends to run down the glass and cause * ,'° some streaking. CPI mode helps to resolve this issue. If `' CPI mode is used during the winter months the energy it - ')' ' takes to run the pilot is partially recovered as heat into the 4(-: building, so it does not waste as much energy as running , a pilot in the off season. NN • If you use a wall switch: A connector is supplied with this unit that can be plugged APP• into the wire harness connected to the controller.When the • 't CPI jumper is connected, the pilot will light and remain lit Figure 21a. continuously. Use the wall switch to turn the main burner on or off. To switch back to IPI mode you must unplug the 3).Find the corresponding plug attached to the control wire CPI jumper. harness and connect the CPI jumper. iir . - If you use the remote: '1 8 - k Aconnectoris supplied with this unit that can be plugged into � ��� 1�111 / the wire harness connected to the controller. This Jumper \ 1 .11 Cable gives the Remote Control the ability to operate the CPI/IPI switch and set the unit to operate in either condition. ' The difference between IPI and CPI: oe•, .+r IPI(Intermittent Pilot Ignition)Mode: is afuel saving mode _P 1, - in which the pilot is only used when the main burner is on. CPI (Continuous Pilot Ignition) Mode: The Pilot runs '® ` continuously even when the main burner is off. Figure 21b. 4). See remote operation section to turn remote into CPI mode. Page 20 www.montigo.com XG0213-151126 monric,O. H*38DF-CLCR Corner Gas Fireplace Installation '9 Section 5: Installing the Gas Line Section: Section 5-1: Fuel Conversion • Verify that your fireplace is compatible with your available A DANGER gas type. (Natural Gas or Propane shown by"N"or"L"in your model number After gas line is connected,each appliance connection,valve and valve train MUST • If gas type is not compatible, contact your local Montigo be checked while under normal operating pressure with either a liquid Solution,or Leak Detection Device, to locate any source of leak lighten any areas where representative. bubbling appears or a leak is detected until bubbling stops completely or leak is no • Conversion kits must be installed by a qualified service longer detected.DO NOT use a fame of any kind to test for leaks.Afire orexplosion will occur,causing serious injusy,property damage or death. technician. Section 5-2: Gas Pressure • Optimum appliance performance requires proper input NOTICE pressures. • Gas line sizing requirements will be determined in ANSI When pressure testing the fireplace,Gas line,and input system follow the appropriate Z221.3 National Fuel Gas Code in the USA and CAN/CGA local codes or your area.m NOT connect the fireplace to pressures in excess of B149 in Canada. 1/21b.This will damage the gas control valve. Pressure requirements are: Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in.w.c. 11 in.w.c. A WARNING Manifold pressure 3.5in.w.c. 10in.w.c. When installing the fireplace-gas lines,fittings,accesso- • The manifold outlet pressure is set from the factory to the ries or any other objects cannot impede the proper appropriate pressure but should be verified. movement of the door buckles. • To check pressures, control valves have a provision to remove a 1/8" N.PT.plug to be fitted with a hose barb. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. • Only install gas shut-off valves approved for use by the state, province,or other governing body in which the fireplace is being installed. Section 5-3: Gas Connection • See Figure 22 below for location of gas line access. • Flexible gas connectors must not exceed 3 feet in length, unless allowable within local regulations. • Connect incoming gas line to the 1/2"or 3/8"gas inlet port. • Purge all air out of gas line. • Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution. • DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. F5" - �-..T 2 5/8" - 3 3/8" 2 1/2" 01 1/8" 1 1/2" — — 14 1/4" Figure 22. Gas line access. XG0213-151126 www.montigo.com Page 21 H*38DF-CLCR Corner Gas Fireplace monrlwo.. Installation Section: Mantels&Surrounds Section 6: Finishing Finishing Around the Fireplace NOTE:National Canadian GasAssociation mantel test requirements Combustible mantels and mouldings may be safely installed over are for fire hazard prevention to combustible materials. the top and on the front of the fireplace provided that they do not New technology,to meet consumerand government demandsforthe project beyond shaded area shown in Figure 23. wise use of energy,has prompted us to manufacture many models of fireplaces which are hot,fuel and energy efficient. Side wall clearances are 3". Combustible surrounds may be Fireplace Facing installed with 3" clearance to the side of the fireplace as shown When sizing the finish material for your fireplace, it is important in Figure 23b. to remember the following: THE OPENING MUST NOT BE 4"Nailing Flange OBSTRUCTED IN ANY WAY-to do so restricts the air I Drywall/Sheetrock supplyforthe control compartments and heat exchanger Header it also prevents access for servicing controls. �•��� The face of the fireplace may be painted to match the room decor, Yi provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all,because it will interfere with the access to retainers for removal of glass door. PPP 45° 1615 ■■■■■■■■■■■■I►_. 3 14 •■•■•••■■ri'�� Combustible • ■■■■■■■■■■■■ Construction allowed • 13 ■■■■■■■■■■■■ in shaded area 12 ,■■■■■■■■■■■ Combustible Facing • 11 •c 1 9 ■,■■■■■■■■■■ Material • ■■\\■■■■■■■■■ 8 ■■■,■■■■■■■■ Combustible header j _ ,000 v 7 4"Nailing flange / 6 �������■■,�� or Non-combustible 5 steel Stud Construction ■■■■■■■■■■■ 4 ■■■■■■■■■■■� allowable in grey area i ■■■■■■■■■■■■ t Top of fireplace 121110987654321 Horizontal Run(in) AA WARNING Figure 23.Combustible mantles and facings Do not place any materials or objects on top of the valve blind.Doing so could result in failure of door relief system or heat dissipation. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper Figure 23b.Combustible surrounds. installation of screens. CAUTION WARNING: We recommend careful consideration be given to the effects of elevated mantel temperatures which maybe in excess ofproduct design,for example:candles,plastic or pictures.This can cause melting,deformation,discoloration or premature failure of An inspection of the explosion relief flappers and door T:V.radio,and other electronic components. MUST be made prior to lighting the fireplace.A faulty seal on the door gasket and/or explosion ports will result CAUTION in products of combustion leaking into the living space When covering the upper metal portion of the fireplace,(as shown,Fig.21) and may result in carbon monoxide poisoning. with a non-combustible m aterial,P lease Note:The decorative facing materials may be subject to temperatures in excess of 250°F. This should be considered when selecting facing materials. Page 22 www.montigo.com XG0213-151126 monric,O H*38DF-CLCR Corner Gas Fireplace Installation 20 Section: Section 7: Screen Installation and Removal Removing/Attaching Screens: Left Side Detail Upper Screen Studs To Remove Screens: Upper Screen Stud Catch Grasp each top outer corner of the screen with your thumb and finger and pull towards yourself. When the upper Screen Studs are free, lift the screen at an angle from the lower slots from which the Screen 111 Ii1i L—' Bottom Tabs are held.Place the screen in a safe place. �� ruif To Install Screens: Il,• I i Hold the screens at an angle away from the fireplace, i / and locate the Screen Bottom Tabs atthe lower corners Left Side Detail of the screen. Place the screen into the Screen Tab Receptacles in the lower section of the fireplace. LI l7 Make sure the tabs and screens are lowered all the 4114 way down into the Screen Tab Receptacles on the fireplace. Then, push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptacles in the fireplace. WAlig Screen Bottom Tabs Screen Tab Receptacle Figure 24b.Screen Installation and Removal oio Replacement Screens: For replacement part order numbers, please refer to section ‘4111 Ol, 'l I "Replacement Parts:" on page 39. Note: Do not operate fireplace without all screens in place. Figure 14a.rirepiace witn screens XG0213-151126 www.montigo.com Page 23 H*38DF-CLCR Corner Gas Fireplace monrwo.. ri Installation Section 8: Removing the Door A WARNING When reinstalling door(s),always make sure all door ;fir buckles are properly hooked and fully engaged. Step 4: Firmly grasp hand-hold end of Door buckle tool 0__ and place the machined I Removing the Front door: end in the slot under The H*38C*Front door is removed in a few simple steps.Follow door frame.(as shown) • these below to remove the Horizontal access panel, unlatch the door buckles and, remove the door.Replace in reverse order.The smaller Side door is bolted in place. Figure 25c. Remove the Horizontal Access Panel: Step 5: opmeggi Step 1: r Ensure the tool is J 1.1"1"1"rilla firmly in the lower end Remove the Horizontal cover ' of the slot,(as shown), by placing fingers in both finger holes,then pushing Then pull toward you away from you and lifting (Caution: hold the tool On out. Place it aside during k- Finger Holes securely). maintenance or cleaning. Installed Gas Install in reverse order. Valve C Figure 25d. Figure 25. Removing and installing the Horizontal Access Panel Step 6: Pull hard if necessary to 1 q Step 2: Locate the Door Buckles: release the spring ten- iiiik I sion.(Caution:The latch springs back with force, s '�; hold the tool securely). I Small glass door Figure 25e. -- affixed to frame with hardware. Step 7: ID •' I — Remove the tool from /1 he latch slot. Ensure the \\A" latches are hanging freely, Door buckles he hook end is released rom the bottom of the .F'' II1 Figure 25a. Locate the door buckles. door.(Repeat all 4-steps Mi or the remaining latches). Step 3: Release the Door Buckles - Figure 25f. • Hand hold Door Latch Slot Door Latch Hook Figure 25b. Door buckle Tool Page 24 www.montigo.com XG0213-151126 I OIlTIC,O. H*38DF-CLCR Corner Gas Fireplace Installationrifiz1 Section: Step 8: Removing the Door: Grasp the Door on either side,usually midway and lift upward, lift the door carefully up and awayfrom the front of the fireplace. See Figures 25g. Place the Door aside in a safe place while maintenance and/orcleaning is being performed. ■ Figure 25g. Removing and installing the glass door. Installing the Front Door: To install the door,hook the top edge of the door frame into place. Lower and rest the door frame in place and fasten the buckles. A WARNING When installing the fireplace-gas lines,fittings,accesso- ries or any other objects cannot impede the proper movement of the door buckles. XG0213-151126 www.montigo.com Page 25 H*38DF-CLCR Corner Gas Fireplace monrwo.. ri Installation Section: Section 9: Installing the Accessories Installing the H38C*Logset The H38C* is supplied with eight (8) fibre logs. The two small bottom logs ('A") are mounted on the burner grate by placing t ' • og C them diagonally onto the supplied Log stands. The long Front 1 Back logs("B")are placed against the grate as shown in Figure '1 26b. Note:When placing logs,arrange Logs"B"as not to cover .�. -- - Burner holes. Log C Next are the Top logs "C" which are placed diagonally,as shown _ - • in Figure 26c. The last logs "D"is then mounted on top of logs "A"as shown in Figure 26d. Figure 26c. Log Installation. Place Logs'"C"on-top of Logs"A". Indentations on-top of Logs'"A" Installing the Ember Material The ember material is supplied in two packages.Spread the material evenly around the burner tray, or pile around burner holes for a - °g realistic effect. a =' " Burner holes(front&back burner), -4 m -, log D note hole pattern when placing logs Log Stand - �r Air Inlets Log Stand • • Figure 26d.Completed Installation. mitummt. Front of Firepla St - Figure 26. Empty firebox showing the Left&Right stands) NOTICE If logs arc not placed properly,excessive sooting will result. Log A \ Log A z , • NOTICE f � - - Do not use ammonia based or abrasive cleaners on the glass,they will petrnanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off Figure 26a. Place Logs'"A"on Left&Right stands. • -Log B NOTICE - Log B Do not operate this fireplace without the glass door or with a broken glass door. Figure 26b. Place Logs'"B"as shown, in front of Right-hand "A",and behind Left-hand"B". Page 26 www.montigo.com XG0213-151126 monric,O H*38DF-CLCR Corner Gas Fireplace rirso Installation ,'9 Section: Installing the HP38C* Logs and Embers Bottom Logs The HP38C*is supplied with seven(7)fibre logs.The two bottom logs 4 ("A"&B)are mounted on the burner grate as shown in Figure 27a. Log F Top Logs Place logs"C"&"D"into their diagonal positions as shown in Figure 27b. *,• Log "E"is mounted on top of log'C"as shown in Figure 27c.Place A log"F"into slot at the side of the unit as seen in Figure 27d.Log"G"is to r be mounted onto of log"D"as shown in Figure 27e. ' WARNING:If logs are not placed properly,excessive sooting will result. h Installing the Ember Material , . r44 r —_ -- ' (`" Figure 27d. Place log F into slot at the glass side of unit. Figure 27. Place the provided embers in the 5 pronged ember holders. Be sure to not directly cover any of the burner holes. *Do NOT cover burner with embers on the side facing the side view glass.See Figure 1 for Side View 'Log G r ` v i �:.. E Alt " \ �.—�_-� og ' Figure 27e. Place log G diagonally across log D.Log placement Figure 27a. Place Log A and B in the grate on either side of the burner. complete. Log C r �`= Log D T. Figure 27b. Place Log C and D diagonally across Logs A and B. - • R 1 `.y d LogE =.R Figure 27g. Evenly spread provided lava rock in tray A.._- -'4 • r',- is ice=w Figure 27c. Place Log E diagonally across Log C. Ensure that log E does not touch the grate. XG0213-151126 www.montigo.com Page 27 H*38DF-CLCR Corner Gas Fireplace monrwo.. ri Installation Installing Firestones in Natural Gas and Propane Fireplaces The HL38C*fireplace is supplied with firestones. Remove the Door as shown on page 24. Follow these instructions to ensure all parts are removed or replaced as required.Once the glass door is removed place the firestones randomly across the pan as described in Figure 28 to 28a. A CAUTION! DO NOT COVER THE BURNERS or PILOT -' 40 - �. It a . ! �'" i ' , Figure 28.Completed firestone installation.Second Gen burner shown. (Note: DO NOT place ANY firestones on top of the burners or pilot). 411111i10101.111111111Er `*cam _. . a.' 1. ' , -I t ' Figure 28a.Operating gas fireplace with firestones surrounding burner tray.Second Gen burner shown. Optional Cultured Rocks The HL38C*has the option of installing the cultured rocks which mimic real stone. These may be spaced at random or in a visual pattern of your preference in the burner pan.See the Montigo web site for photographs and ideas. www.montigo.com Page 28 www.montigo.com XG0213-151126 monric,o H*38DF-CLCR Corner Gas Fireplace OperationAt Operation For Your Safety - READ BEFORE LIGHTING: ! DANGER -1-- AWARNING -. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS If the information in these inslmclions is not followed exactly,a lire or explosion may frmit UNTIL COOLED. result causing property damage,personal injury or death. NEVER ALLOW CHILDREN TO TOUCH GLASS, WARNING/CAUTION: Hot while in operation. Do not touch. Severe burns may result. Keep children,clothing,furniture, A barrier designed to reduce the risk of burns from the gasoline and other liquids having flammable vapours away. hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk See installation and operating instructions accompanying this individuals. appliance. A. This appliance is equipped with an ignition system that lights phone.Follow the gas supplier's instructions. the pilot burner automatically.Do not attempt to light the pilot If you cannot reach your gas supplier,call the Fire De- by hand. partment. B. BEFORE LIGHTING smell all around the appliance area for C. Use only your hand to push in or turn the gas control knob. gas. Be sure to smell next to the floor because some gas is Never use tools. If the knob will not push in or turn by hand, heavier than air and will settle on the floor. don't try to repair it,call a qualified service technician. Force What To Do If You Smell Gas: or attempt to repair may result in a fire or explosion. Do not try to light any appliance. D. Do not use this appliance if any part has been under water. Do not touch any electrical switch; do not use any phone Immediately call a qualified service technician to inspect the in your building. appliance and to replace any part of the control system,and Immediately call your gas supplier from a neighbour's any gas control which has been under water. SIT Proflame 2 Electronic Ignition Lighting Instructions: 1. STOP! Read the safety information above on this label. 6.Turn fireplace"ON"using wall switch or remote control. 2. Remove the lower Horizontal access panel. 7. If the Fireplace does not light,the System will cycle through 3. Turn"ON"manual"ON/OFF"switch located below the hori- two trials, (one minute audible clicking,thirty seconds of silence,and then another one minute of audible clicking). zontal access panel (if available). If the system locks out due to inadequate gas flow,refer to "Troubleshooting"in instruction guide. 4. Turn Incoming gas valve to the ON"position. 8.After completion of the information in the Troubleshooting 5. Wait 5 minutes to clear out any gas. If you smell gas,STOP! section, Repeat step 5. Follow"B"in the safety information above on this label. If you don't smell gas,go to the next step. 9. If the system will not function correctly,follow the instruc- Main ON/OFF Switch tions"To Turn Off Gas To Appliance"and call your service Main Harness Sensor Igniter technician or gas supplier. Stepper MotorIn —III 1 Manifold Pressure Test Connection SW1 II111:51 OEM I ''. P ----1(- iit&'..( "\- . -i ll *It --,,Vr-, V / \.y .. Hi Lo Adjustment 3.15A Fuse power Inlet Pressure SW1=Programing Button Test Connection Pilot Adjustment Screw LED1=Red Diagnostic Light Gas Valve LED2=Amber Programing Remote Control Light Typical Control Module shown To Turn Off Gas To Appliance: 1. Turn off fireplace using wall switch or remote control. 3. Turn the incoming gas control valve to"Off". 2. Remove the lower Horizontal access panel. 4. Replace the lower Horizontal access panel. XG0213-151126 www.montigo.com Page 29 H*38DF-CLCR Corner Gas Fireplace monrwo.. tOperation Section: Standing (Continuous) Pilot Ignition (SIT NOVA 820) Lighting Instructions: 1. STOP! Read the safety information above on this label. "PILOT." 2. Lift out the lower Horizontal access panel. 7. Push in gas control knob completely and hold.Light with 3. Push in gas control knob and turn clockwise (.. i to Piezo Igniter button.Continue to hold the control knob in "OFF." for about(1)minute after the pilot is lit. Release the knob 4. Wait five (5) minutes to clear out any gas. Smell for gas, and it will pop back up. Pilot should remain lit. If it goes including near the floor. If you then smell gas, STOP! out repeat steps 3 through 8. Follow"B" in the safety information above on this label. If knob does not pop up when released.Stop and immediately If you don't smell gas, go to the next step. call your service technician or gas supplier. If the pilot will not stay lit after 5. Locate pilot burner(See illustration at right.) and follow several tries, turn the gas steps below. control knob to "OFF" and call �n 6. Turn knob on gas control counter clockwise 1� to Your service technician or gas o �)• supplier. I t I CO 10 0I�� I,I� 8. Push in gas control knob and ._ , . I I 1.4 o_ o x ,,,,, p turn counter-clockwise to -II Li (9.. �� �C "ON." ®p® I 0��** .] 9. Replace the lower Horizontal access panel. ®E � '—' 10. Turn on remote switch to ignite fire. Gas Control Knob (Shown in"Pilot"postion.) NOTE: Gas control knob cannot be turned from "PILOT"to "OFF"unless knob is pushed in slightly. Do not force. To Turn Off Gas To Appliance: 1. Turn off remote switch. 3. Push in gas control knob slightly and turn nk clockwise 2. Lift out the lower Horizontal access panel. to"Off". Do not force. 4. Replace the lower Horizontal access panel. Page 30 www.montigo.com XG0213-151126 monTIGo H*38DF-CLCR Corner Gas Fireplace Operation Section: /11 Honeywell Electronic Ignition Lighting Instructions: 1. STOP! Read the safety information above on this label. 7. Flip up the lower trim. 2. Flip down the lower trims. 8. If the fireplace does not operate,follow the instructions 3. Turn switch on the gas control to OFF". "To Turn Off Gas To Appliance"and call your service technician or gas supplier. 4. Wait 5 minutes to clear out any gas. If you smell gas, STOP! Follow"B" in the safety information above on � this label. If you don't smell gas, go to the next step. e V 5. Turn switch on the gas control to"ON". NOTE: This unit [Zrig is equipped with an ignition system that lights the pilot Gas (3111 burner automatically. Do not attempt to light the pilot by Inlet pig0 ^ hand. I • o0 00 6. Turn on wall switch. Gas Control Switch Shown in 'ON'Position To Turn Off Gas To Appliance: 1. Turn off remote switch. 3. Turn the switch on the gas control to"Off". 2. Flip down the lower trim. 4. Flip up the trim. XG0213-151126 www.montigo.com Page 31 H*38DF-CLCR Corner Gas Fireplace monrwo.. CtiN Operation Section: Remote Operation The Proflame 2 System consists of the following elements: ` <06 • Blue Back lit LCD display 1.Pilot Assembly 2.Proflame Gas Valve. ` V, 3.Proflame 2 Control Module On/Off Key 4.Wiring Harness Thermostat Key 5.Variable Speed fans Up/Down Arrow Key 6.Variable Accent Lights Mode Key 7.Proflame 2 remote control 8.Battery Pack 9 Manual override switch NOTE: Can not be used with home automation systems. Figure 29. The Proflame 2 Transmitter controls the following fireplace1111 functions: ®tha 1.Main Burner On/Off swi 2.Main Burner flame modulation(6 levels). 3.Choice of standing or intermittent pilot(CPI/IPI). • •• 4.Thermostat and Smart thermostat functions. • • o 0000 aF!, 5.Variable Accent light(6 Levels). 6. Fan speed modulation(6 levels). h j I I I I I I I I I I y The Proflame 2 Transmitter uses a streamlined design with a simple button layout and informative LCD display.A Mode Key is SW1 =Programing Button provided to index between the features and a Thermostat Key is LED1 =Red Diagnostic Light used to turn On/Off or index through Thermostat functions,see LED2=Amber Programing Remote Control Light Figure 29.Additionally,a Key Lock feature is provided. Figure 29a.Proflame 2 Control Module A WARNING Key Lock Transmission Low battery alarm Do not expose remote control to temperatures below 0°C(32°F)or above 50°C(122°F) l • Room Thermostat l On/OH/Smart s e/- Temperature SMART ■ - CPI mode A CAUTION Set Point (Optional)t -- Temperature/Level/State Light Not Used Property Damage Hazard.Excessive heat can cause property damage. I :;L1Aulti— on/OI The appliance can stay lit for many hours.Turn off the appliance if it is not going be attended for any length of time. } �,f V Flame On * tis. Not used dd• MAX / MAX MAX Fans Accent lights Figure 29b.Remote Control LCD Display Page 32 www.montigo.com XG0213-151126 monTIK,O H*38DF-CLCR Corner Gas Fireplace Operation Section: Initializing the System for the first time Temperature indication Display 1.Set master override switch to off position. With the system in the"Off"position, press the Thermostat Key 2. Install four(4)AA batteries into the battery holder. and the Mode Key at the same time. Look at the LCD screen on 3. Install three(3)AAA batteries in the back of the remote the Remote Control to verify that a C or F is visible to the right of control. the Room Temperature display. Note the polarity of batteries and install them as indicated by the silk screen(+1-)on the holder. 4.Connect AC Power(115 volts,60 Hz)to fireplace. 2 P Operating the System for the first time 5. Press SW1 button on the control module.The control module will beep three(3)times and an amber LED is illuminated to indicate that the IFC is ready to synchronize with a remote control within 10 sec. Push the ON button.The control module will"beep"four(4)times to indicate transmitters command is accepted. The System is now initialized. Figure 29d.Remote Control display in Fahrenheit&Celsius. Turn On the Fireplace A WARNING With the system Off,turn the master override switch to on and press the OnlOff Key on the Remote Control.The Remote Battery operated device.Read the battery instructions before installing them Control display will show some other active Icons on the screen. into the system.Do not expose any battery,or its holder,ora device in which At the same time the Control Module will activate the fireplace.A batteries are installed,to a working temperature greaterthan 54°C/129°F. single"beep"from the Control Module will confirm reception of the command. Turn Off the Fireplace With the system On,press the On/Off Key on the Remote Control.The Remote Control LCD display will only show the room temperature.At the same time the Control Module will turn off the fireplace.A single"beep"from the Receiver confirms reception of the command. .11=r Figure 29c.Remote Control Battery Compartment Figure 29e.Remote Control Display XG0213-151126 www.montigo.com Page 33 H*38DF-CLCR Corner Gas Fireplace monrwo.. Ctit\ Operation Section: Remote-Flame Control Room Thermostat (Remote Control Operation) When you turn on the fireplace it starts on high.The proflame 2 has six(6)flame levels. Each time you press the Down Arrow The Remote Control can operate as a room thermostat.The Key once the flame height will reduce by one step. thermostat can be set to a desired temperature to control You can continue this until the main burner flame turns off.You the comfort level in a room.To activate the function, press can still operate the accent lights and fans in this mode. the Thermostat Key,see Figure 29h.The LCD display on the If the main burner flame is off and you press the up arrow key remote control will change to show that the room thermostat once,the flame will automatically go to high. is"On"and the set temperature is now displayed.To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the ■m■■m■•F .o MINN 0F Transmitter. .. ,OMB 1�=11 / Room Temperature ON ,=, ill ON 11_1 • ii=Mii. 1°F I°F • • =ii 11=D4 ON I ON :u 1111 I rm EE g,_. Figure 29f.Flame Off and Flame Level 1. Set Temperature ■ms=Ea•F ■mamos•F Figure 29h.Setting Room Thermostat i a ii ON ON Smart Thermostat(Remote Control -Ili i= ��• Operation) mIi11 w • J il ii The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature MAX and the actual room temperatures.As the room temperature Figure 29g.Flame Level 5 and Flame Level Maximum. gets closer to the set point the Smart Function will modulate the flame down.To activate the function, press the Thermostat Key, see Figure 29,until the word"SMART"appears to the right of the temperature bulb graphic,see Figure 29i. NOTE: When smart Thermostat is activated,manual flame height adjustment is disabled. I°F • I °F i SMART ' ' IliSMART ' • • 1bti 8 MAX Figure 29i.Smart flame function Page 34 www.montigo.com XG0213-151126 monTIK,O H*38DF-CLCR Corner Gas Fireplace Operation Section:M3' Disabling Thermostat Fan Speed Control Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system. The fan speed can be adjusted through six(6)speeds.To 1. Partially take out one battery,see Figure 29j. activate this function use the Mode Key,see Figure 29,to index 2. Insert the battery while holding down the thermostat button. to the fan control icon,see Figure 291. Use the Up/Down Arrow The remote screen will display'Clr'while the button is held Keys to turn on,off,or adjust the fan speed.A single"beep"will down.See Figure 29k. confirm reception of the command. 3. To enable thermostat repeat steps 1-2.The remote screen will display'set'while the thermostat button is held down. °F n 1'F g ON , I hi ON 1.m. , MI =IIIE III= e. 0 =I111E1I1_ \t. ' •,-.. * LcA. Figure 291.Fan Speed Control i !r.. \ .. sr- Accent Light Control Figure 29j. If the fireplace is equipped with variable accent lights.The accent light function controls the Accent Lights.To activate this function use the Mode Key,see Figure 29,to index to the accent light icon,see Figure 29m. ;11I- t . , ,,,I. . Pressing the Up Arrow Key will turn the light on at the lowest setting.Continue pressing up to get brighter. Pressing the Down Arrow Key will turn the lights down until you get to the off position.A single beep will confirm the reception of the command. `IOIITIGOa .mia IF ■°F ho art ni fireplaces • •• M i ON I g ON I In • ■ • • •• ;mil IF Elm _I1 41 i irl,ih-• _I'IM I IM _.• IN U MAX Figure 29m.Light Control Figure 29k. XG0213-151126 www.montigo.com Page 35 H*38DF-CLCR Corner Gas Fireplace monrllc,o.. CtiN Operation Section: Continuous Pilot(CPI) Selection (Optional) Low Battery Power Detection In cold weather climates,the pilot burner can stay on The life span of the batteries depends on various factors: quality continuously to prevent condensation or cold air temperatures of the batteries used,the number of ignitions of the appliance, near the fireplace glass. Note,some jurisdictions do no permit the number of changes to the room thermostat set point,etc. use of continuous pilot system.Check local codes or contact your Montigo dealer. Remote Control With the system in"off"position press the Mode Key,see Figure When the Remote Control batteries are low,a Battery Icon will 29,to index to the CPI mode icon,see Figure 29n. Pressing the appear on the LCD display of the Remote Control,see Figure Up Arrow Key will activate the Continuous Pilot Ignition mode 29p, before all battery power is lost.When the batteries are (CPI). Pressing the Down Arrow Key will return to IPI.A single replaced this icon will disappear. "beep"will confirm the reception of the command. ■m• 1°F •NOTE: L ON 1=0 I I ■ -Requires CPIIIPI jumper cable installed,see page 20. °F 1°F ji ON 1 g ON I I • • • 13 * •■ f Figure 29p.Low Battery Power Detection � • j ■■ ■ Control Module When the back-up batteries are low,a"double-beep"will be Figure 29n.Continuous Pilot 1 Intermittent Pilot Selection emitted from the IFC when it receivers an On/Off command from the Remote Control.This is an alert for a low battery condition of Key Lock the receiver and after that no more commands will be accepted. When the batteries are replaced the"beep"will be emitted from the receiver as soon as powered. This function will lock the keys to avoid unsupervised operation. To activate this function, press the Mode and Up Keys at the same time,see Figure 29o.To de-activate this function, press the Mode and Up Keys at the same time. �I ■m■■ ■°F II 111 ON I I Figure 29o.Key Lock Page 36 www.montigo.com XG0213-151126 mon IGO H*38DF-CLCR Corner Gas Fireplace Maintenance •�!� Maintenance Lighting Instructions Hi-Lo Burner Adjustment: (SIT Nova 820). See pages 29.31 The H*38C*is equipped with an adjustable burner,allowing you General to raise or lower the flames.To adjust the flames, locate the black • Havethefireplace and installation inspected yearly.The inspection knob marked 'Hi-Lo', in the centre of the gas control valve (See must include,but is not limited to,the following: Figure 30). • A visual check of the entire vent system and termination. • To raise the flame height,turn the black knob(located behind • An inspection of the explosion relief flappers and the door the lower control compartment)counter-clockwise. gaskets to ensure a proper seal. • To lower the flame height,turn clockwise. • An inspection of the burner,vent run,and primary air openings. Power • An inspection of the gas valve, gas components, and pilot Adjustment Knob Pilot Adjustment Screw Generator flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. v U „Lolling_ �� �, Wall Switch • Ensure proper log placement as per this manual. �, ��� • Inspection of all optional equipment;fans,thermostats,etc. o—( �.'• iN • • �0* � ��— • Inspection of all glass doors and screensfordamageandproper ,-� � installation. 1 ®;�O I p1AI�►KAC%;w • For Natural Gas this appliance requires a minimum inlet pressure Manifold Pressure of 5.5"W.C.and a manifold pressure of 3.5"W.C. Test Connection • For Propane Gas this appliance requires a minimum inlet pressure Inlet Pressure of 11"W.C.and a manifold pressure of 10"W.C. Gas Control Knob(Shown in'Pilot"position) • Always keep the fireplace area clear and free of combustible Figure 30. 'Hi-Lo'Adjustment on the SIT Nova 820 gas materials, as well as gasoline and other flammable vapors and valve, liquids. • Do not use this appliance if any part has been under water. Pilot Burner Adjustment. Immediately call a qualified service technician to inspect the 1. Locate Pilot Adjustment Screw. (See figure 30.) appliance and to replace any part of the control system and any 2. Adjust pilot screw to provide properly sized flame as shown. gas control which has been under water. 3. After installing or servicing,leak test with a soap solution with Cleaning main burner on.Coat pipe and tubing joints,gasket etc.with soap When the fireplace is first activated,there may be some smoking and solution. Bubbles indicate leaks.Tighten any areas where the a visible film may be left on the glass.This is a normal condition,and bubbles appear until the bubbling — stops completely. 1 is the result of burning of protective coatings on new metal. • • Glass must be cleaned periodically to remove any film(which is p a normal by-product of combustion)which may be visible. Film iiiJiui.III II can easily be removed by removing the door,as shown on Page 24. Handle the door carefully, and clean it with non-abrasive glass cleaners.One of the most effective products is Kel Kem or White-off. • Silicone seals on inner door during initial firing will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed from the chamber walls using normal household products. • Use a vacuum cleaner or whisk broom to keep the control compartment,burner,and firebox free from dust and lint. • Logs may be cleaned periodically with a vacuum to remove soot or other contaminates. NOTICE Do not use ammonia based or abrasive cleaners on the glass,they will permanently etch the surface. Use an approved gas fireplace glass cleaner such as Kel-Kem or White off. XG0213-151126 www.montigo.com Page 37 H*38DF-CLCR Corner Gas Fireplace f11011f460,. ��• Maintenance §@@ti@ri€ Troubleshooting: SIT Proflame 2: SIT Nova 820: The following is a troubleshooting chart of possible problems: PROBLEM SOLUTION The following is a troubleshooting chart of possible problems: Pilot Igniter won't spark 1. Check the MAIN ON-OFF switch PROBLEM CORRECTIVE ACTION (typically located below the valve Noisy Pilot Flame Locate pilot adjustment screw cover)and turn ON on gas control valve. Flame 2. Ensure main power is ON or new is decreased by turning batteries are installed in the remote adjustment screw clockwise. control and backup battery pack(if Pilot won't ignite Disconnect remotewires and try available). to light pilot.If pilot now works, 3.Check the 3.15Afuse in the control remote connections are faulty. box and replace if necessary Check wiring diagram figure 19. Pilot Igniter sparking,but 1. Verify the Inlet and Manifold Gas Main burner will not light 1.Check wiring(see figure 19). Pilot burner will not light Pressure are within acceptable limits 2.Check wall switch for proper connection. 2.Check all connections togas valve 3.Check connection to stepper motor Honeywell: (if available) Pilot lights , but Main 1. Check and verify all wiring The following is a troubleshooting chart of possible problems: burner will not Light connections as per the wiring diagram. HONEYWELL SV 9500/SV9600 2 . Verify the inlet and Manifold Troubleshooting Sequence Pressure are within acceptable limits NOTE: Before Troubleshooting,Familiarize Yourself With Pilot lights , but Main 1. Check the Pilot Flame Sensor Rod START The Startup And Checkout Procedure. burner will not Light and and clean with steel wool or similar. •Turn Gas Supply ' INSET off CHECK: HSI igniter continues to spark 2 . Check the Pilot hood and clean •Set thermostat to •Line voltage power 1I— Low voltage transformer Terminals caDfor heat • with steel wool if dirty. •Limit Controller sv9500/su9600 •NO Wiringeng NI 3.Adjust pilot flame using the pilot is powered W Air proving switch on (24 VAC nominal) adjustment screw if the pilot flame is combustion air blower system •Vent damper(if used)is open I too long or too short(Flame should and end switch made fully engulf the sensor rod and must YES Unplug Pilot Burner Cable, N0 Replace be stable). Measure Voltage at SV9500/ SV9500/SV9600 HSl su9600 4.Check and make sure the ground NO Nominal,See from Terminalsee wire the pilot is connected to • � INSET) Igniter warms up YES the fireplace body. and glows red. Replace Igniter/ Fans not working 1.Ensure main power is ON(fireplace Flame Rod Assembly. may be operating on back up Pilot Value opens. NO Replace SV9500/SV9600 batteries). 1 YES 2.Check the 3.15Afuse in the control Turn gas on. NO Measure Voltage to SV9500 NO Check box and replace if necessary Pilot Burner lights? /SV9600.Voltage must Transformer he at least 19.5 VAC Line Volt YES Supply YES Replace Igniter/ ` If your fireplace still does not operate correctly,consult your FlameRodA Assembly. 1 local Montigo dealer. • Re lose NO Repmcsemblyaname p All service and repairs should be performed bya Main Valve opens? i--► Rod Assembly and retain. NO SV9500/ p Restart Troubleshooting SV9600. qualified Technician. YES Sequence.Does main Save old value apse? Igniter/Flame All spare parts,optional fans,and optional trim finishes are • Rod Assembly available from your local Montigo dealer. I SZSTEM OK YES for service. Discard of Igniter/ ` Flame Rod Assembly. 1 Page 38 www.montigo.cam XG0213-151126 monTIK,0 H*38DF-CLCR Corner Gas Fireplace Replacement Parts * • Section: NOI Replacement Parts: Standing Pilot-Replacement Parts List H38C* HL38C* HP38C* Log Set RLGS47 N/A LGSH38STCRPF NG Gas Valve RGC1006 LP Gas Valve RGC1005 NG Pilot RPA020 LP Pilot RPA021 NG Burner Contact Local Montigo Dealer LP Burner Thermocouple RTC182 Thermopile RPG001 Piezo Ignitor PIEZO Pilot Tubing RPTA03 Door RDTH38CL01,RDTH38CL02 (CL=left,CR=right) RDTH38CR01,RDTH38CR02 Replacement Screen RSCH38CL1,RSCH38CL2 (CL-left,CR-right) RSCH38CR1,RSCH38CR2 SIT IPI Proflame 2-Replacement Parts List H38C* HL38C* HP38C* Log Set RLGS47 N/A LGSH38STCRPF NG Gas Valve(with stepper motor) RGC3033 LP Gas Valve(with stepper motor) RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC3076 Pilot Tubing RPTA03 Door RDTH38CL01,RDTH38CL02 (CL=left,CR=right) RDTH38CR01,RDTH38CR02 Control Module RGC3095 Proflame Transmitter RGC3063 Replacement Screen RSCH38CL1,RSCH38CL2 (CL-left,CR-right) RSCH38CR1,RSCH38CR2 XG0213-151126 www.montigo.com Page 39 H*38DF-CLCR Corner Gas Fireplace AOFITIC,O. IA. Maintenance Section: Replacement Parts-Part Codes Diagrams: RDTH38CL02 1 ----,:,,,,.-- I -.14&711:41%s;e RDTH38CL01 �- RDTH38CR02 RDTH38CR01 Figure 31. Replacement Door Part Codes-CL=Left Figure 31a. Replacement Door Part Codes-CR=Right RSCH38CL2 i %ii-,111 ---;-- - ,, ,,,. 1_,, ,.,,.„,.....,,,,,„ __ . 11141 i .,.,, ,. oit:- ,,,, -. _ ------ ---- ......„ RSCH38CR2 SCH38CL1 RSCH38CR1 Figure 31b. Replacement Screen Part Codes-CL=Left Figure 31c. Replacement Screen Part Codes-CR=Right Page 40 www.montigo.com XG0213-151126 mo11TK,o H*38DF-CLCR Corner Gas Fireplace Appendix Appendix A: Venting Terminations Inside Corner Alcove Detail / \ Detail /f1 U IiiK Q I % % \ F F \ NA G , 1..-M� mili All measurements Q 66r given are to the B� E jj� V _ centre of the \ Fixed f B w termination pipe Closed F Openable Fixed Closed / E 11„ t( nottheframe.OpenabYey w* 5�,A \y8 �0 yB/ C61/L�� B<\N.-..—fl IA K 1 t 4-=vent termination 0 =air supply inlet =area where termination'is not permitted Location Canada* USA** A clearance to the termination frame above grade,veranda,porch,deck,or balcony 12 inches 12 inches B clearance to top of doors or operable windows 12 inches 12 inches C clearance to sides or bottom of door or operable windows 12 inches 9 inches D clearance to permanently closed window when installed with approved glass penetration termination 0 0 E clearance to permanently closed window Recommended to prevent condensation 16 inches 16 inches F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline 22 inches 22 inches of termination G clearance to unventilated soffit 30 inches to combustibles 30 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles H clearance to outside corner 9 inches 9 inches I clearance to inside corner 12 inches 12 inches J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum 3 feet 3 feet vertical distance of 15ft K clearance to service regulator vent outlet 3 feet 3 feet L clearance to non mechanical air supply inlet to the building or combustion air inlet to other 12 inches 12 inches appliance for appliance<=100.000 BTU/H(30 KW) M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda,porch,deck,or balcony 22 inches to combustibles 22 inches to combustibles 16 inches to non-combustibles 16 inches to non-combustibles Q clearance above roof 2 feet 2 feet R clearance to adjacent walls and neighboring buildings 2 feet 18 inches S clearance from corner in recessed location 12 inches 12 inches T Maximum depth of recessed location 4 feet 4 feet U Maximum width for back wall of recessed location 2 feet 2 feet ✓ Horizontal clearance between two terminations that are level 0 0 W Horizontal clearance(centre to centre)between two terminations that are not level 18 inches 18 inches Note'f:For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling. Note 2:For P only permitted if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor Note 3:For J,K,and as specified in CGA B149 installation code.Local codes or regulations may vary. *Based on CGA B149.1 Natural Gas and Propane installation code.Local codes may vary,please check with local regulatory agency. **Based on ANSI Z223.11NFPA 54 National Fuel Gas Code.Local codes may vary,please check with local regulatory agency. XG0213-151126 www.montigo.com Page 41 H*38DF-CLCR Corner Gas Fireplace monrllc,o.. Appendix Appendix B: Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo fireplace,there is a ten-year warranty on the firebox and its components,a five-year warranty on the main burner and pilot burner,and a one-year warranty on the gas control valve,fibre logs and Power Vent Module.The Glass,plated/painted finishes,and refractory lining are exempt from the warranty. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies will,at its option,refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which are not manufactured or supplied by The Companies,or for the labour necessary to install, repair or remove such materials,components or construction.All replacement or repair components will be shipped F.O.B.the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards,may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes.This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such as wood,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation,and purchaser's exclusive remedy under this Warranty, under any other warranty,expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,as specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty.Some states do not allow limitation on how long an implied warranty lasts,so the above may not apply to you. Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect. Other Rights This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp. Canadian Heating Products Inc.and/or Montigo DelRay Corp.reserves the right to make changes at any time,without notice,in design, materials,specifications, prices and also to discontinue colors,styles and products. Page 42 www.montigo.com XG0213-151126 mo11TK,0 H*38DF-CLCR Corner Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace I Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2)Revise 10.8.3 by adding the following additional requirements: (a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: 1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monox- ide detector with an alarm shall be installed. 2.APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provi- sions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS". 4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the instal- lation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1.The equipment listed in Chapter 10 entitled"Equipment Not Required To Be Vented"in the most current edition of NFPA 54 as adopted by the Board;and 2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling,build- ing or structure used in whole or in part for residential purposes. (c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1.Detailed instructions for the installation of the venting system design or the venting system components;and 2.A complete parts list for the venting system design or venting system. (d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: 1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and 2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. (e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 XG0213-151126 www.montigo.com Page 43 4iiOflT IGO. the art of fireplaces H38DF CLCR Corner Gas Fireplace XG0213-151126 W/WMDIMP igo.C©1-7fli