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HomeMy WebLinkAboutFile Documents.905 Chatfield Rd.0111.2018 (167).ARBK Installation & Maintenance Manual ,.r. s 14 I rill .' - -, )e ,8, 4 ) WWW: igo.corn .. C620PRC Panorama Open Concept 905 Chattfield Rd iltil0 1 44 m,:kjr,illiatt•Pri:4 kft: 0... . . PRELIMINARY Xi% A-, t�Q0 i y 0= . " Vented decorative gas appliance: not a source of heat; not for use with solid fuel. A DANGER AWARNING Read and understand this manual. Improper installation,adjustment,alterion, Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of service or maintenance can cause serious injury,property damage or even creath. this or any other gas burning appliance. A fire or explosion my occur causing serious For assistance or additional information consult a qualified installer, service injury,property damage or even death. agency or the gas supplier. NOTICE DA IN; rl E R Installer:Leave this manual with the appliance.Do not remove. IF YOU SMELL GAS Consumer:Retain this manual for maintenance and future reference.Do not Discard. p Do not try to light any appliance. p Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. p If you cannot reach your gas supplier,call the fire department. NOTICE Installation and repairs should be done by an authorized gas fireplace service technician. The appliance should be inspected before use and at least annually by a professional.More frequent leaning may be required due to excessive lint from carpeting,bedding material, 4,11.- 0 OMMMN etc.It is imperative that control compartments,burners and circulating air passageways of the fireplace are kept dean. C U S Ca'nnnEO RECEIVED 12/03/2018 XG070 Canadian Heating Products Inc.Langley,BC V4W 4A1 I Montigo Del Ray Corp.Ferndale,WA 98248 P6R, N BUILDING DEPARTMENT monrwo. Custom C-View Fireplace NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance.Please retain this owners manual for future reference and maintenance. Table of Contents Introduction 3 Section 1: General Information 4 Section 2: Unit Specifications 4 Section 3: Unit Dimensions 5 Section 4: Clearances and Framing 6 Clearances 6 Framing 6 <Z111111111.41111111k Section 5: Finishing 7-8 Finishing above the Fireplace 7 Mantels and Surrounds 8 Section 6: Power Vent 9-10 Section 7: Installing the Control Panel 10 Section 8: Electrical Connections Section 9: Installing the gas line Operation Section 10: Start up ..... 14 Maintenance Section 11: Installing Burner Accessories 17 Section 12: General Maintenance and Cleaning 18 Section 13: Installing and Removing the Glass 18 Section 14: Troubleshooting 19 Appendix A. Warranty 20 B. State of Massachusetts. 21 RECEIVED 12/03/2018 Page 2 www.montigo.com xcoNSFEN BUILDING DEPARTMENT IY1011TIGOx Custom C-View Fireplace Safety Alert Key A DANGER A WARNING Indicates a hazardous situation which,if not Indicates a hazardous situation which,if not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. A CAUTION NOTICE Indicates a hazardous situation which,if not Addresses practices that are important,but avoided,WILL result in minor or moderate not related to personal injury injury. v Introduction Congratulations on your purchase of a Montigo Fireplace. Warranty and Installation Information: (See Appendix A) With over 30 years of experience,Montigo is committed to provid- The Montigo warranty will be voided by, and Montigo disclaims ing you with a gas fireplace that is not only a beautiful addition to any responsibility for,the following actions: your space, but that is also designed and manufactured to the Modification of the fireplace and/or components highest safety, reliability and engineering standards. including Power Vent Module or glass doors. We strongly encourage you to read and carefully follow the in- ► Use of any component part not manufactured or structions laid out in this Installation,Operation and Maintenance approved by Montigo in combination with this Montigo fireplace Manual and retain it for your future reference. Pay special atten- system. tion to all cautions,warnings,and notices throughout this manual intended to ensure your safety. N ► Installation other than as instructed in this manual. This manual covers installation, operation and maintenance. Consult your local Gas Inspection Branch on installation require- Lighting, operation and care of this fireplace can be easily per- ments for factory-built gas fireplaces.Installation&repairs should formed by the end user. All installation and service work should be done by a qualified contractor. be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state,province,region or governing body where the fireplace is being installed. Installations in Canada must conform to the current CAN/CGA This installation,operation and maintenance manual is applicable B-149.1 and .2 Gas Installation Code and local regulations. to the models described below. Refer to your rating plate to verify This appliance must be electrically grounded in accordance included options. with CSA C22.1 Canadian Electrical Code Part 1 and/or Lo- cal Codes. See Appendix B for installation within the State of Massachusetts. RECEIVED 12/03/2018 XG0702 - www.montigo.com Page\SPEN BUILDING DEPARTMENT C-View Custom Fireplace IY1011TIG0. Installation Section 1: General Information Understanding your Montigo Custom Fireplace This Installation, Operation and Maintenance guide is specific to your Custom Montigo Fireplace, and is based on the design infor- mation provided to our staff. The C-View fireplace is an engineered fireplace system, and requires you to provide the correct vent run and air supply information to Montigo's Engineering staff. Fresh air supply: The combustion air or fresh air for the unit may come from outside or inside of the building-check local codes before using room air as the fireplace's fresh air supply. If the air supply will come from inside the building, the mechanical engineer or contractor must be made aware to ensure the amount of air required is available. The amount of air required to safely and efficiently run this unit has been pre-determined and must not be altered without first consulting Montigo. A vacuum safety switch located under the burners will monitor the combustion air supply pressure and will prevent the burner from igniting, or continuing to burn if the pres- sure is negative, past 0.3"wc. Flue gas vent run: The C-View fireplace system must be installed with any UL or ULc listed type B vent pipe.All clearances to this B-vent must be equivalent to the manufacture's specifications as outlined in the installation/operation manual. The size of this B-vent was speci- fied in the approval process and cannot be reduced unless Montigo has re-evaluated your system. Section 2: Unit Specifications e Model Number C-VIEW-OPEN-620-PRC-I Configuration Open Concept Panorama Number of burners 5 Maximum Input for Natural Gas 100,000 and Propane Gas Type Natural Gas Certified Manufactured B-Vent 12" Approved Flue Vent Run Required Cool Pack No Quantity of Intakes 1 x 8" diameter Intake Location Top Electrical requirements 208 Volt, 30 Amp, dedicated circuit Power Vent Module Model No. SBFPVDM11-R10-12 Power Vent Location Roof Control Panel Model Number MCP1-2-10-DOA Burner Type Concealed Burner Damper Option Yes FIGURE 1: Unit Specifications RECEIVED 12/03/2018 Page 4 www.montigo.com WORE BUILDING DEPARTMENT IY1011TICs0. Custom C-View Fireplace Installation Section 3: Unit Dimensions TOP VIEW 65.00 r ril 55.00 7 L f f co coco C\ M 011.75 0 7.875 <Zilliiiiiirallillii FLUE \ i • 1111Y1"13P1. —II- T, Lo co 1I W 0 24.00 o 0 . o O M O O 1 l co 1 /1. C C r O O Ai t 65.00 FRONT VIEW SIDE VIEW RECEIVED FIGURE 2 : Unit Dimensions 12/03/2018 XG0702- www.montigo.com Page/5SPEN BUILDING DEPARTMENT C-View Custom Fireplace monricao. Installation Section 4: Clearances and Framing FIGURE 3 : Unit Model CLEARANCES: The fireplace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and plumbing. The following clearances to combustibles must be maintained to the Custom C-View Fireplace: _ Clearances Sides 2" Back 2" Mantel * 12" Glass/Opening ** 1/8" Top 24" Floor 0" NOTES: rnitivittr * See additional information on Mantel Clearances in Section: ** Distance from the edge of the finished materials B-VENT pipe clearances must meet the B-Vent manufac- turer's recommendation. FRAMING: Montigo recommends that in addition to clearances shown in the previous table that all framing in immediate contact FIGURE 3a : Framing with the unit be of non-combustible construction. This does not apply to finishing materials which are discussed in detail in Section 5 : Finishing. Øhhhhb STEP 1: Frame the opening for the unit to the dimensionsshown in Figure 2. Ensure access is left for connections of gas, electrical and venting as required.STEP 2: Place the unit. Complete all connections �� STEP 3: Backframe the unit with non-combustible materials. Atimilio Ensure access for service as required. STEP 4: Refer to SECTION 5 finishing. pimp, A itirloo .„ • RECEIVED 12/03/2018 Page 6 www.montigo.com x9Solg2b N BUILDING DEPARTMENT monricwo. Custom C-View Fireplace Installation Section 5: Finishing Finishing Around the Fireplace Finishing with a Non-Combustible such as Stone or Tile The following pages provide finishing options for your C-View If the finish for the cool equipped C-View will be a non-corn- Fireplace with either passive or powered cool pack. bustible material, such as stone or tile, refer to Figure 6. 411 Steel header or non- r combustible framing g member L L Combustible A j I Material/Drywall �� Non Combustible facing ■ material/Stone or Tile \-11 �� 3„ (--- min Non-Combustible i III— r / / 1 Material/Cement Board d Outer Glass Material MUST NOT extend past the edge Z J FIGURE 2: Detail of A- Finishing with Non-Combustible Finishing with a Combustible such as Wood Laminate If the finish for the cool pack equipped C-View will be a com- bustible material such as wood laminate, refer to Figure 7. (/ FIGURE 1: Typical C-View Cross Section. See fol- lowing figures for enlarged finishing detail of"A" At_ Steel header or non- combustible framing member Combustible ! Material/Drywall 1 I Combustible Finishinging Material _I' ofHess up tot"thick- Non-Combustible 6" ‘11 Material/Cement board o any vial eMs Materal MU NOT extendST past _ the edge ss FIGURE 3: Detail of A- Finishing with CombuRECEIVED 12/03/2018 XG0702- www.montigo.com PageRSPEN BUILDING DEPARTMENT monric,o C-View Custom Fireplace Installation Section 5: Finishing (continued) Finishing With a Painted Finish Finishing: Mantels and Surrounds If the finish for the cool pack equipped C-View will be a Combustible mantels may safely be installed over the fireplace painted finish, refer to Figure 8. provided that they do not project beyond the shaded area shown in Figure 5: 1. 1 NENNENNENNIEmin Combustible Construction 1, 111111111111 allowed in shaded area. Al, Steel header or non- 13 •••••••••••• combustible framing 11 II►II�EI�I�I�EI�EI�I� member 11 EMMEN...MEM. II Combustible Material/Drywall — • I�I�I�I�MI�I�I�I�I�I�I� Non-Combustible Framing . .....7 �0..... _ 3 ••••.•••0••I� 3 ............ Please see finishing information Non-Combustible 2 II�I�I�I�I�I�IIMI�III�IItIL for materials on face Material/Cement 6 1 ........... I� — — . board min ........... IT �II extend 1p st he edge 1 12 11 10 9 8 7 6 5 4 3 lib FIGURE 5: Combustible Mantel Clearances Glass FIGURE 4: Detail of A- Finishing with painted finish NO' JJ Mantels &Surrounds k NOTE: National Canadian Gas Association mantel test re- quirements are for fire hazard prevention to combustible materials. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy ef- ficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discolouration or premature failure of TV and radio components. RECEIVED 12/03/2018 Page 8 www.montigo.com X4q 2 N BUILDING DEPARTMENT IY1011TICs0. Custom C-View Fireplace Installation Section 6: Power Vent Module Your Custom C-View has been supplied with a Montigo Power Vent SBFPVDM11-R10-12. Power vent di- mensions are shown below in Figure 11. CUSTOMER FLASHING POWER VENTAlilk *NOT SUPPLIED BY MONTIGO p/n:PB-A001-10 (SEE'SBFPVDMII FRAMING" DRAWING FOR DETAILS) LID i- 11 •1 :•• r •• OUTSIDE AIRFLOW TO THESE MUST I - • NEVER BE BLOCKED OR RESTRICTED BY THE CHASE FLASHING& LID ANYTHING ELSE(SEE'SBFPVDM I I FRAMING"DRAWING FOR DETAILS J `_ o U� MOUNTING .— LIP 2.633 REF. DETAIL B DIRECTION CUSTOMER FLASHING SCALE 1:12 <— I *NOT SUPPLIED BY MONTIGO 3.030 REF. y HOUSING yri ' OF ROTATION hi �� MOUNTING LIP BOTH SIDES 31"lik L 31" \�� 3016" 6 1 „_ L 316" �I ELECTRICAL 16 —him CABLE HOLES �_A GASKET— 411.1�� ,fir// 21 1, 8 NO I 012"BOLT-ON COLLAR % 1SI p/n:CC-A005 r-4 rH r 7 ! IMPORTANT ! SEE"SBFPVDMII B 2 THIS MUFFLER BOX IS FRAMING" 431, TO ONLY BE USED DRAWING FORN, 1 1 q WITH A MONTIGO FLASHING, �� I APPROVED "OPEN FRAMING& I • . FIREPLACE" SYSTEM. MOUNTING i I I INSTRUCTIONS �.__=_ SECTION A-A A ... SURROUNDING ALL 29 SURFACES OF THEIll 117„ q32„ 28" MUFFLER BOX: �I " 8 REF. m n 28" - -MAINTAIN AT LEAST 0.50" CLEARANCE TO ALL NON-COMBUSTIBLE MATERIALS -MAINTAIN AT LEAST --1-- 1.00" CLEARANCE TO ALL COMBUSTIBLE RECEIVED FIGURE 11: Power Vent Module 12/03/2018 XG0702- www.montigo.com PageA9SPEN BUILDING DEPARTMENT monrllc.7o C-View Custom Fireplace Installation Section 6: Power Vent Module (continued) Power Vent Framing MUFFLER BOX LID POWER VENT IF POSSIBLE DESIGN THE CHASE FLASHING SO THAT IT'S NOT A, CHASE FLASHING DETAIL C NECESSARY TO REMOVE THE lli SCALE 1 :6 POWER VENT FOR THE CHASE / FLASHING INSTALLATION A ` L i- FIDOSSIBLE/ i "�� DESIGN CHASE - -- - - 4 I FLASHING SO THAT ITS NOT i �`�. ✓�� / ' NECESSARYU TO REMOVE THE j' L. MUFFLER BOX LID FOR THE 111/ / \ C SE FLASHING INSTALLATION I I// - �I ���� ���—■/ ''' CFLASING _ _ OUTSIDE AIR FLOW MUST ON- MBUSTIBLE —_— —�� CHASE BOX BE MAINTAINED TO ALL RIALPPL ONLY ` i UFFLER BOX VENT HOLES *NOT SUPPLIED i ��_ i LOAD BEARING DO NOT COVER, BY MONTIGO _®� is i - o SUPPORT STRUCTURE BLOCK OR RESTRICT. �! , w i9Ailtim_�_ - m MUFFLER BOX v¢ VENT HOLES 1/2"MIN `-w MUST NOT BE BLOCKED �� °/I ''` CLEARANCE ri_ a 0 i , 0 w BY THE CHASE FLASHING P. U OR ANYTHING ELSE Z Z CHASE FLASHING MOUNTING N a NON-COMBUSTIBLE MATERIAL ONLY LIP ! IMPORTANT ! U *NOT SUPPLIED BY MONTIGO THIS MUFFLER BOX IS i FRAMING&MOUNTING INSTALLATION 1)Read&be sure to understand and follow all TO ONLY BE USED manuals,drawings,instructions and local codes. e MUFFLER WITH A MONTIGO MOUNTING LIP j ______.! /�� 2)Construct Load Bearing Support Structure and BOX APPROVED "OPENi / Imuffler box surrounding to material,clearance& HOUSING size re uirements detailed in this drawinFIREPLACE" SYSTEM. CHASE BOX 9 g• -■ 3)Place the Muffler Box so that both of it's %' //I Mounting Lips rest flat on the Load Bearing GASKET SURROUNDING ALL i r��E LOAD BEARING Support Structure and set it so that clearances SUPPORT STRUCTURE that are detailed in this drawing are maintained. SURFACES OF THE ,� BOLT-ON COLLARS MUST O N BOTH SIDES 4)Securely fasten the Muffler Box to the Load MUFFLER BOX: ,�,I WITH MOUNTING LIP. Bearing Support Structure using the Mounting Lips ASSEMBLE WITH On both sides. SUPPLIED FASTENERS MUST BE MADE FROM -MAINTAIN AT LEAST NON-COMBUSTIBLE 5)As with the load bearing support structure and 0.50" CLEARANCE TO 3" lb& muffler box surrounding,finishing materials must REF MATERIAL ONLY. comlpy with clearances detailed in this drawing. ALL NON-COMBUSTIBLE MAINTAIN 0.5"MIN. MATERIALS CLEARANCE TO LOAD BEARING -MAINTAIN AT LEAST SUPPORT STRUCTURE 1°00" CLEARANCE TO MAINTAIN 2 3/16"MIN.OVERLAP OF ALL COMBUSTIBLE MOUNTING LIP OVER THE LOAD MATFRTAI S BEARING SUPPORT STRUCTURE RECEIVED 12/03/2018 Page 10 www.montigo.com XVOgF2bN BUILDING DEPARTMENT IY1011TICs0. Custom C-View Fireplace Installation Section 6: Power Vent Module (continued) Power Vent Installation Exterior Power Vent/Wire Routing Installation Installation from fireplace to power vent(negative pres- Diagram sure system): Power Vent • C-VIEW fireplaces are certified for use with any ap- proved UL certified B-Vent venting components. (Use of other non-certified parts will void the Montigo warranty, and may impede the operation of the fireplace). Power Vent Wire • The vent run for your C-VIEW fireplace has been Power Supply Wire SS reviewed by the engineering staff at Montigo and your f power vent has been sized accordingly. If your vent run Combustion Air Flue Gas does not match the vent run described on page 5, Fig. 1 Damper Wire Damper Wire control Unit Specifications, contact Montigo immediately. I Panel • The clearance for B-Vents is as listed by the manu- I — wall Switch Wire facturer of the B-Vent. Install components and fittings using the clearances specified by the B-Vent manufac- Fireplace Wall Switch turer. • All joints must be secured as per the instructions pro- �Control Wire vided by the B-Vent manufacturer. 11017 Air Curtain Fan Wire • The exhaust portion of a vent termination must not be recessed in a wall cavity. • Horizontal runs must be supported by a minimum of FIGURE 12: Control Box to Power Vent Wiring three supports per 10 feet of venting. • Select a location for the power vent that will permit an access panel for future maintenance work. • Ensure access panel is large enough that the motor can be accessed if it ever must be removed. • The power vent can be mounted to any solid non com- bustible surface. • Anchoring bolts for the power vent should be 1/4" and rated for a minimum of 3001bs each • If suspending the power vent, some bracing mechanism should be designed to prevent any lateral movement of the equipment. • The flue gas outlet should be a louver box or termina- tion that has equivalent free air in square inches as that of the flue collar. RECEIVED 12/03/2018 XG0702- www.montigo.com Page nSPEN BUILDING DEPARTMENT monrlwo C-View Custom Fireplace Installation MCP1 - 2 - 10 - DOA Electrical Control Panel for Open Concept Custom Fireplace with Air Curtain and Damper SPECIFICATIONS Material: 16 Gauge satin coated steel(alternate:16 Gauge stainless steel) Power Supply: Single Phase 208-240 VAC+Neutral, 15 Amp,dedicated circuit Fuses in Panel: 15 Amp(Qty 3),5 Amp(Qty 1) Power Output to Power Vent: 1hp—3 Phase,220 Volts,5 Amps Pre-purge: 60 seconds Post-purge: 3 minutes Damper Power Supply: 24VAC,40VA max 15Ampcu_ 15 Ampn Black(L1) 15 Am(-- I c(L2)) —‘-- ,.7 5 Amp POWER VENT INVERTER Hedy HD7 ftw R1 R4 R5 O AG LINE MOTOR LIGHT Ti T2 110V °24V E 24v 110v R T . m S i,nclo1 . Grer _ m 2 Grey R7 R, R, iiiiiiiilbSi R5 DIRECTION L _1REVERSAL \// SWITCH 4 POWER VENT MOTOR :7""' Y R6 R6 R6� Ground) ‘1, w 11OVon AIR CURTAIN Red I N R7 • Relays SPEED 3 m CONTROL m While/Black IA • m rc o a �" r 'I R8 Z Y "O "O O O m0 O O yellow • i Y3 - 0Q 1 2 3 4 5 6 7 8 9 10 RS RS �K_, O O O O C O O O O OU00 u _ m _ 7oR3 _ DAMPER WIRING m m a a m R3 Red r r ~ 3 Black WALL SWITCH i white M M M M __------------------- 'Brown. .O o�O o�o 0 0 E��L i Green (Wj r LNC NC NC NOo- V L END SWITCHES — AIR CURTAIN -0o- og V-- - 1 1 MOTOR a w GAS HEAT SENSOR FLUE GAS u. VALVE SWITCHES SWITCH In n n I ° ° I • 0 • e Replacement Parts available from your local Montigo dealer • o • ? �( Qty Part No. Description 21.6311 e • 110 1. • o • .Iil. 1 EC1192 Red Indicator Light # � u� 3 EC1421 Fuse,15A,250V,1/4"x 1-1/4" ' o ' 1 EC1122 Fuse,5A 250V,1/4"x 1-1/4" 000 I,, 2 EC1142 Transformer,Class 2-Input:110VAC 60Hz-Output:24VAC 1.875A 40VA L, I, , ° ,—„ ° '—L, ° I 8 EC1214 Socket,Relay 5 EC1213 Relay w/indicator light-24VAC 3 EC1215 Relay w/indicator light-110VAC 7.5"IN— 19.13" 1 EC1035 Control,Timer Delay-120VAC 10 AMPS 1 EC1413Fixed DOM Timer @ 60 Sec. 1 EC1203 TerminalPanels must be surface mounted with aRECEIVED Block,10 Pole 1 EC1086 Terminal Block,3 Pole 1 EC2062 Inverter-200-240V.75kw mum 2"clearance on all sides of the panel to ensure adequate ventilation. 12/0 3/2 018 Page 12 www.montigo.com X4q 2 N BUILDING DEPARTMENT IY1011TIG0. Custom C-View Fireplace Installation Section 8: Electrical Connections TECHNICAL INFORMATION L.CAUTION L. Remove the fuses before performing any work on this panel Main fuses: 15 Amp(Qty 3) Secondary fuse:5 Amp(Qty 1) An illuminated red light indicates that the control circuit is energized;the inverter's display will also illuminate when powered. ELECTRICAL CONNECTION DIRECTIONS L.CAUTION Q Connecting power to the panel before all wiring is connected may damage the panel Connection Step 1 Connect the power vent module to the connection box labeled POWER VENT CONNECTION (second box from the top of the panel's left side).This is a three phase system that requires the installer to supply three hot wires plus ground from the control panel to the power vent module. Connection Step 2 The control panel is supplied with 25 feet of 18 AWG/2 conductor low voltage wire that is coiled up on the side of the control pan- el.Connect these wires to a standard single pole wall switch. Do not apply any power to these wires.This wire may be replaced with a longer wire of the same gauge,type,and quality to a length of up to 1,000 feet. Connection Step 3 Connect the damper to the connection box labeled DAMPER CONNECTION (fourth box from the top of the panel's left side). Both the damper and this box have five wires:white,black, brown, red,and green (ground). The white and black wires from the damper cable supply 24 Volts to the damper motor.Connect the white wire to the connec- tion box white wire,and the black wire to the connection box black wire. The red and brown wires from the damper cable are connected to the normally open end switch that will close when the com- bustion air damper is open: • If you have a single damper,connect the brown wire to the connection box brown wire,and connect the red wire to the connection box red wire. • If you have multiple dampers,connect all end switches in SERIES.Connect the first damper's brown wire to the connec- tion box brown wire,then connect the first damper's red wire to the second damper's brown,and then connect the second damper's red wire to the connection box red wire. The maximum total number of dampers that can be connected to a panel is five. Connection Step 5 Connect power to the wires in the connection box labeled POWER SUPPLY 208V, 15AMP (first box from the top of the panel's left side). OWED 12/03/2018 XG0702- www.montigo.com Page ASPEN BUILDING DEPARTMENT C-View Custom Fireplace IY1011TIG0. Installation Section 9: Installing the Gas Line The gas connection is located on the underside of the fireplace body. The manufacturer requires a service shut off valve located in an accessible location to isolate the fireplace's gas supply. The gas line must be installed, and tested for leaks before finishing the C-View fireplace. Natural Gas requires a minimum inlet gas supply pressure of 5.5"wc, and a manifold pressure of 3.5"wc. Propane requires a minimum inlet gas supply pressure of 11"wc, and a manifold pressure of 10"wc. The manifold outlet pressure is set from the factory to the appropriate pressure and should be verified. The control valves have a provision to remove a 1/8 plug so that a hose barb fitting can be installed to check pressure. Note: After the gas line is connected, each appliance connection, valve and valve train must be checked while under normal operating pressure with either a liquid solution,or leak detection device,to locate any source of leak. Tighten any areas where bubbling appears or where a leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. •1' I—iFarti , -k, VIN'). �„I Inlet Pressure V r Check .t '4'' Manifold fi dl Pressure e. Check ; ram`, N,_1M v R (1(/ W Bk �/ FIGULirRE : Gas Valve n WARNING! If you do not follow these instructions exactly,a fire or explosion may result causing property damage, personal injury or loss of life. For Your Safety - READ BEFORE LIGHTING: A. This appliance is equipped with an ignition system that lights • Immediately call your gas supplier from a neighbour's the pilot burner automatically. Do not attempt to light the phone. Follow the gas supplier's instructions. pilot by hand. • If you cannot reach your gas supplier, call the Fire De- B. BEFORE LIGHTING smell all around the appliance area for partment. gas. Be sure to smell next to the floor because some gas is C. Do not use this appliance if any part has been under water. heavier than air and will settle on the floor. Immediately call a qualified service technician to inspect the What To Do If You Smell Gas: appliance and to replace any part of the control system, and • Do not try to light any appliance. any gas control which has been under water. RECEIVED • Do not touch any electrical switch; do not use any phone in your building. 12/03/2 018 Page 14 www.montigo.com WORE N BUILDING DEPARTMENT monrwo Custom C-View Fireplace Operation Section 10: Start Up Q CAUTION L. Ensure that all air is purged from the gas lines There are 8 Relays in this panel that have a red LED in the bottom left corner of the transparent cube enclosure.When the red LED is illuminated,the relay is ON. R1(Smart Valve) —Indicates the smart valve is POWERED(on the end of the linear burner track). R2(End Switches) —Indicates the end switches are in a CLOSED position. R3(Wall Switch) —Indicates the wall switch is turned ON. R4(Heat Sensor) —Indicates that the heat sensor switches are CLOSED and not overheating. R5(Flue Gas) —Indicates the flue gas proving switch is CLOSED(activated when the power vent fan produces adequate negative pressure in the vent). R6(Air Curtain) —Indicates the air curtain fan is powered. R7(Inverter to Power Vent) —Indicates the inverter received a signal to power up the power vent motor. R8(P.V. Damper Open) —Indicates the power vent motor has power and will keep the damper open until it times out. L.CAUTION Q Relays R6, R7,and R8 are 110 Volt relays and cannot be changed out with any other relays 1. Ensure that all connections are made as per instructions. ‘—.11111111P 2. Install the correct amperage fuses into the appropriate fuse holders. 3. Power up the panel;the red light beside the fuses,and the inverter display will illuminate. 4. Turn the wall switch ON. 5. The Wall Switch Relay will light up,and the dampers will start to open.Once the dampers have fully opened,the End Switch Relay will turn on and supply power to the inverter. 6. The inverter will ramp from 0 to its factory speed,and the green RUN LED will light. 7. Check the rotation of the Power Vent; if the rotation of the Power Vent is incorrect, reverse it as follows: Reversing the Power Vent Fan • Flip the Reverse Direction switch to the other direction, no matter what the direction was when you started. • The inverter will display the decreasing speed of the fan until it reaches 0. • The inverter will pause for 15 seconds to allow the fan to safely slow down before changing directions. • The inverter will ramp from 0 to the last used speed, but in the reverse direction (indicated by a negative sign). 8. The Flue Gas Relay is activated within 10 to 15 seconds of the Power Vent being ON. If the Flue Gas Relay is not activated after 30 seconds,slowly increase the speed of the Power Vent Fan using the inverter's UP/DOWN buttons. 9. The Smart Valve Relay will power up after the pre-purge time(60 seconds). 10. The Smart Valve Relay will supply power to the Honeywell smart valve.The HSI will glow and establish a pilot,and the flame sensor will signal the valve to supply gas to the main burner. If the air movement of the system is too erratic,the pilot may pull from the flame sensor and shut off the valve.The valve will attempt ignition twice,then enter a five minute lockout.To reset the valve,turn the wall switch off and on. RECEIVED 12/03/2018 XG0702- www.montigo.com Page 1 SPEN BUILDING DEPARTMENT monric,o. C-View Custom Fireplace Operation INVERTER OPERATION Inverter Display Display Options LEDs _ _ • Hz PROG.MODE .1 —ILiI —I 0 A Keypad Control ov ESC MF PRG • RUN >> STOP 7 Display Mode UP/DOWN Selector Buttons L.CAUTION/& Inverters should only be controlled by the wall switch and UP/DOWN buttons,the use of other inverter keypad buttons may cause unwanted or incorrect operation INVERTER DISPLAY The inverter's 4 digit display is used to communicate the drive's settings to the user. It is preset by the factory to display set speed. DISPLAY OPTIONS LEDS These 3 LEDs indicate what rating is being shown on the inverter's display.The Hz setting will display the unit's speed,the A setting will display the unit's current,and the V setting will display the unit's voltage. For ease of operation,the displayed value should be left on the Hz setting. RUN AND STOP BUTTONS The wall switch performs the same function as these buttons.When the drive is running,the integrated RUN LED will be illuminated. UP/DOWN BUTTONS These buttons are used to control the speed of the power vent and cool pack fans.The inverter's speed is preset, but may need to be adjusted slightly to meet installation parameters. Pressing either of these buttons will change the inverter's speed setting,which will be indicated on the unit's display. Do not adjust the speed below factory settings. DISPLAY MODE SELECTOR This button selects which option is shown on the display(Hz,A,V). For ease of operation, leave the display mode on factory settings. PRG BUTTON This button is locked by default,as it is used to program the inverter.Modification of the inverter's programming could cause unwanted or unsafe operation of the drives and fans, as well as cause damage to electrical components. RECEIVED 12/03/2018 Page 16 www.montigo.com XGQ8PEN BUILDING DEPARTMENT monrwo Custom C-View Fireplace Operation INVERTER DISPLAY Inverter Display Display Options LEDs The inverter's display will illuminate when power is supplied to the unit. The inverter's RUN LED will illuminate whenever the drive is running. � •Hz PROG.MODE r1.111 -I r I I-I Drive Operating Condition Inverter Display O A Keypad Control Normal Operation Current Speed Setting _I.�I O V Overload Fault(trip) F010 Current Limit(output too high) H001 ESC MF PRG Overload Alarm (output too high) H002 Short Circuit F001 or F017 RUN >> STOP Output Phase Loss F005 Undervoltage F003 Overvoltage F002 Display Mode UP/DOWN Stop Last Speed Setting Selector Buttons 11111. IMPORTANT SPILLAGE TEST L119 The power vent is factory set to ensure no spillage, however, it is necessary to perform the following spillage test to ensure the factory settings are acceptable for your installation. Take a tissue paper, roll it up,and light it with a match and extinguish the flame so that the paper is smoking. Hold the smoking tissue 10 inches below the upper edge of the opening and ensure that all smoke is sucked into the fireplace and up the flue.If all the smoke is not pulled up into the flue,increase the speed of the power vent until the problem is corrected.This will ensure that when the fireplace is running, all of the flue gases are being exhausted from the unit Ensure that any HVAC systems in the space will not have a negative impact on the draft of the fireplace. This fireplace will draw 100%of its combustion air from the room. INTERMITTENT PROBLEMS c 0441:‘, If the fireplace turns OFF after burning for 10-20 minutes,check the control panel's relays to determine which safety has tripped. Annual Inspection Checklist 1) Clean glass window with a suitable fireplace glass cleaner.Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 2) Inspect the operation of the flame safety system (Honeywell HSI, flame rod, and ground electrode). 3) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Inspect primary air openings for blockage. 4) Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 5)Vacuum and clean any debris in the firebox that is not supposed to be there. 6)Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. 7) Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. RECEIVED 12/03/2018 XG0702- www.montigo.com Page llSPEN BUILDING DEPARTMENT monrlc,o C-View Custom Fireplace Maintenance Section 11: Installing the Burner Accessories Installing the Firestones 4 `I1'yW ,,, � --d' ,--'` 1 The C-View Fireplace with Concealed Burner is supplied . 'f' ,N' a`` ,' _ with glass media. Remove the glass as described the me r , ,.�, '� y'am. °' `'' '" previous Instruction- Once the glass removed place the - _,�� � -. k � firestones randomly across the pan and the burners as ——4 s* " -. ' '. ,-_ described in Figure 24 to 24d. . �`'' _ =b�" ' )► - , ;;� , -:- +. r` • A Note: Only cover the burner with one layer of designer fire- . 34t 4 . �-- \ i stones. '` '' ''�� ` +, Figure 24c Completed firestone installation. (Note:DO NOT place ANY firestones on top of the pilot cover). `V_= _ Int I 1 r ' iht 4 • ) ft it \di , , ) . 4P Figure 24 Installation of the firestones. (Ensure ONLY one Figure 24d Gas fireplace with firestones surrounding layer of firestones cover the surface). burner tray. 'It.` - � .,.��� yyyyd; • ,t4tzitiittz tienilIVII • ,,°' 1 4�i. .� A CAUTION! ta,,r�" mil^ ,--,. Figure 24a Spreading the firestones evenly and make sure If the firestones are not placed properly(ONE LAYER ONLY)on burners,excessive sooting will result.The fire- there are no firestones covering the pilot . stones will get very hot while the fireplace is in operation, and should not be handled until cool. Y- . _•. - 4` Y -,I' MI CAUTION! r.-t DO NOT OPERATE THIS FIREPLACE WITHOUT THE GLASS OR WITH A BROKEN GLASS. Figure 24b Completed firestone installation. RECEIVED 12/03/2018 Page 18 www.montigo.com X2bN BUILDING DEPARTMENT monrwo. Custom C-View Fireplace Maintenance Section 12: General Maintenance and Cleaning ® CAUTION! • Fireplace gas control must be in the "OFF" position and all burners extinguished when cleaning appliance • Glass doors can get very hot. Handle only when cool. General • Have the fireplace installation inspected yearly, including a visual check of the vent system, the burner and the pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. • For Natural Gas this appliance requires a minimum inlet pressure of 5.5"wc, and a manifold pressure of 3.5"wc. • For Propane this appliance requires a minimum inlet pressure of 11"wc, and a manifold pressure of 10"wc. • Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapours and liquids. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appli- ance and to replace any part of the control system and any gas control which has been under water. Cleaning When the fireplace is first used, there may be some smoking and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal. • Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion)which may be visible. Film can easily be removed by removing the glass. Handle the glass carefully, and clean it with non-abrasive glass cleaners. One of the most effective products is Kel Kern. • Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint. 4(4F)" 4q4( 1111111111r RECEIVED 12/03/2018 XG0702- www.montigo.com Page hqSPEN BUILDING DEPARTMENT C-View Custom Fireplace IY1O11TIGO. Maintenance Section 14: Troubleshooting Power up the Montigo control panel 1 No • Blown fuse Inverter displays and power indicator light up • Incorrect supply voltage lir Yes Turn wall switch on 1 • Combustion air relay on No • Restricted air intake • Power vent starts up • Power vent not connected iv Yes No • Increase power vent speed Flue gas relay on • Reverse power vent direction 4Yes 1 Yes No 1 minute system purge Flue gas relay on -► Contact Montigo Tech Support lir IL Smart valve relay on No • Pressure switch trip _lk • Failed purge timer ir Yes ° • Co Hot surface igniter glows Pilot assemblyntrolcable failurenot connected Yes • Smart valve failure lir t Pilot flame lights Air in gas line • Gas not turned on ir Yes • Igniter off No • Pilot not touching flame rod • Smart valve opens • Poor ground connection • Main burner lights lir Turn wall switch off 1 • Fireplace burner off • Power vent purges for 3 minutes 1r RECEIVED Power vent off 12/0 3/2 018 Page 20 www.montigo.com xgelI2EN BUILDING DEPARTMENT Appendix A - Warranty The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture.On the Montigo,there is a ten- year warranty on the firebox and its components,a five-year warranty on the main burner,and a one-year warranty on the pilot burner,gas control valve and fibre logs. Glass,plated/painted finishes,and refractory lining are exempt. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated(see The Companies right of investigation outlined below).The Companies will,at its option,replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge,and will also pay for reasonable labour costs incurred in replacing or repairing components.If repair or replacement is not commercially practical,The Companies will,at its option,refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above.In no case shall The Companies be responsible for materials,components,or construction which are not manufactured or supplied by The Companies,or for the labour necessary to install,repair or remove such materials,components or construction.All replacement or repair components will be shipped F.O.B.the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes.The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies.The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards,may result in the denial of certification by recognized national safety agencies,and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo Gas Appliance must be subjected to normal use.The Gas Appliances are designed to burn gas only.Burning conventional fireplace fuels such as wood,coal or any other solid fuel will cause damage to the Gas Appliance,will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation,and purchaser's excltive remedy under this Warranty,under any other warranty,expressed or implied,or in contract,tort or otherwise,shall be limited to replacement,repair,or refund,ts specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products,whether such damage occurs or is discovered before or after replacement or repair,and whether or not such damage is caused by The Companies negligence.Some states do not allow the exclusion or limitation of incidental or consequential damages,so the a ve limitation or exclusion may not apply to you.The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foreg warranty.Some states do not allow limitation on how long an implied warranty lasts,so the above may not apply to you. Investigation Of Claims Agains Warranty The Companies reserves the right to investig ny d all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For ork Done Without Written Consent The Companies shall in no event be onsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter Thi rranty The Companies employees and dealers ha o authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid,The Companies must be notified of the claimed defect in writing or by telephone,as soon as reasonably possible after the defect is discovered.Claims against this Warranty in writing should include the date of installation,and a description of the defect. Other Rights This Warranty gives you specific legal rights,and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to-Canadian Heating Products Inc.and/or Montigo Del Ray Corp. Canadian Heating Products Inc.and/or Montigo DelRay Corp.reserves the right to make changes at any time, without notice, in design, materials, specifications,prices and also to discontinue colors,styles and products. RECEIVED 12/03/2018 ASPEN BUILDING DEPARTMENT Appendix B - State of Massachusetts Amendment (Gas Fireplace 1 Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1)Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed,and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2)Revise 10.8.3 by adding the following additional requirements: (a)For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,includ- ing those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7)feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: 1.INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.In addition,the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled equipment.It shall be the respon- sibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or anise hard 011ed carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b.In the event that the requirements of this subdivision can not be met at the time of completion of installation,the own r shall have a period of thirty(30)days to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm shall be installed. 2.APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxidi detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3.SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read,in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OF ALL OBSTRUCTIONS". 4.INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b)EXEMPTIONS:The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1.The equipment listed in Chapter 10 entitled"Equipment Not R quired To Be Vented"in the most current edition of NFPA 54 as adopted by the Board; and 2.Product Approved side wall horizontally ted s fuele quipment installed in a room or structure separate from the dwelling,building or structure used in whole or in part for residential purposes. (c)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment,the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1.Detailed instructions for the stallation of the venting system design or the venting system components;and 2.A complete parts list for the ing system design or venting system. (d)MANUFACTURER REQUIREMENTS-GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a ProductAp- proved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases,but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: 1.The referenced"special venting system"instructions shall be included with the appliance or equipment installation instructions;and 2.The"special venting systems"shall be Product Approved by the Board,and the instructions for that system shall include a parts list and detailed installation instructions. (e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment,all venting instructions,all parts lists for venting instructions,and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3)After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold,a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusets Rules and Regulations 5.00:Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 RECEIVED 12/03/2018 ASPEN BUILDING DEPARTMENT nrionTIGO. the art of fireplaces C6201?l -OPEN \\, 4q4quilir<(>' Ferndale,Washington Langley,British EIVED TF: 1.800.789.6236 TF: 1.800.3 5 FX: 1.866.3000.0927 FX: 1.604.601.624F20 312 018 XG702-081611 ,�;��,1______ tigo.c©m� / vv ASPEN BUILDING DEPARTMENT