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HomeMy WebLinkAboutSub Permit.802 E Cooper Ave.0203.2019 (2).ARBKG:\city\building_dept\Aspen 2004 Checklists\fireplace registration .doc over City of Aspen and Pitkin County FIREPLACE & WOODSTOVE REGISTRATION *Required—Contact Assessors offices at 920-5160 Registration will not be accepted without a Parcel Id number List all devices in your home (2 are allowed per building, except for gas appliances) Note: If the number, type and location on this registration form do not match what is show on your plans or what is actually installed, your permit or Certificate of Occupancy will be denied. Type of Building (circle one): Residential Other Type of device Room Existing New Make & Model Wood burning fireplace (select one) ?Site-built masonry ?Factory built insert: model number: _____________________ Gas log fireplace (select one) ?Site-built masonry ?Factory built insert: model number: _____________________ Certified woodstove Gas fireplace appliance (attach spec sheet) If any devices are being removed, please describe here, i.e. “old woodstove removed from living room” · __________________________________________________________________________________ · __________________________________________________________________________________ · __________________________________________________________________________________ _______________________________________________________ ____________________________ Signature of applicant Date *Parcel Id number:____ ____ ____ ____ -- ____ ____ ____ -- ____ ____ -- ____ ____ ____ Street Address:_________________________________________________________________________ Owners Name:_________________________________________________________________________ 802 E. Cooper Avenue, Unit 1, Aspen CO 81611 Rick & Cindy Wark 2 8/20/19 2 7 3 7 1 8 2 2 8 0 3 0 TWO NEW MONTIGO GAS FIRE- PLACES TO REPLACE THE EXISTING GAS APPLIANCES. MONTIGO R-420 IN LIVING MONTIGO R-320 IN MASTER BED 2 LIVING ROOM FIREPLACE TO BE REPLACED MASTER BEDROOM FIREPLACE TO BE REPLACED Fireplace Specifications 27342 Gloucester Way 6955 Salashan Parkway Langley, BC V4W 4A1 Ferndale, WA 98248 Phone: (604) 607-6422 Phone: (360) 366-3507 Fax: (604) 607-6702 www.montigo.com Fax: (360) 366-1054 MODELS: R320 STYLE: Single Sided DESCRIPTION FEATURES The R320 - balanced design in elegant proportions. The R320 is a single side power vent dedicated fireplace characterized by a generous landscape viewing area and linear burner. Rock or tile can be installed over the firebox frame for a clean minimalist look. • Frameless design • Tempered glass • Door screen • Convertible to top or rear flue vent • HSI ignition • Standard power vent control box (power vent ordered separately) • Linear contemporary burner + firestones GLASS Viewing Area 37 1/4” wide x 16 1/8” high Type Tempered glass GAS Max BTU Natural Gas 50,000 BTU/hr Max BTU Propane 40,000 BTU/hr Nominal Inlet pressure 3.5" w.c. / 10" w.c. Control System Hot Surface Ignition (External control box) Burner Style Linear COMPONENTS Power Venting Required: Montigo roof mount, wall mount or inline power vent Electrical 115 VAC, 60Hz Clearances Sides: 3”, Back: 2”, Top: 10”, Floor: 0” Control On/Off switch, optional remote control Testing standards ANSI Z21.50/ CSA 2.22-2014 and ANSI Z21.97/ CSA 2.41-2014 Media options Firestones, fireglass VENTING Size 5”/8” Direct Vent with Power vent Location Top or rear 946 37 14 " 409 16 18 " 243 9 916 " 314 12 38 " 1237 48 1116 " 1275"2038" 1237 48 1116 " 241 9 12 "536 21 18 " 387 15 14 " 2178" 1055 41 916 " 325 12 34 " 54 2 18 " 967 38 116 " 522 20 916 " 536 21 18 " 811 31 1516 "GASSUPPLY COMBUSTION AIR SWITCHSENSOR LINE 1075 42 516 " 189 7 716 " 502 19 34 " 275 10 1316 " R320DIMENSIONS TOLERANCES ARE IN:METRIC - MM 1.6 MMIMPERIAL - FRACTIONAL 1/16" THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PR O P R I E T A R Y A N D C O N F I D E N T I A L September-29-17 1:26:07 PMDATE: Fireplace Specifications 27342 Gloucester Way 6955 Salashan Parkway Langley, BC V4W 4A1 Ferndale, WA 98248 Phone: (604) 607-6422 Phone: (360) 366-3507 Fax: (604) 607-6702 www.montigo.com Fax: (360) 366-1054 MODELS: R420 STYLE: Single Sided DESCRIPTION FEATURES The R420 - balanced design in elegant proportions. The R420 is a single side power vent dedicated fireplace characterized by a generous landscape viewing area and linear burner. Rock or tile can be installed over the firebox frame for a clean minimalist look. • Frameless design • Tempered glass • Door screen • Convertible to top or rear flue vent • HSI ignition • Standard power vent control box (power vent ordered separately) • Linear contemporary burner + firestones GLASS Viewing Area 49 1/4” wide x 16 1/8” high Type Tempered glass GAS Max BTU Natural Gas 65,000 BTU/hr Max BTU Propane 55,000 BTU/hr Nominal Inlet pressure 3.5" w.c. / 10" w.c. Control System Hot Surface Ignition (External control box) Burner Style Linear COMPONENTS Power Venting Required: Montigo roof mount, wall mount or inline power vent Electrical 115 VAC, 60Hz Clearances Sides: 3”, Back: 2”, Top: 10”, Floor: 0” Control On/Off switch, optional remote control Testing standards ANSI Z21.50/ CSA 2.22-2014 and ANSI Z21.97/ CSA 2.41-2014 Media options Firestones, fireglass VENTING Size 5”/8” Direct Vent with Power vent Location Top or rear 1541 60 1116 " 314 12 38 " 409 16 18 " 243 9 916 " 1251 49 14 " 967 38 116 " 1360 53 916 " 1541 60 1116 " 387 15 14 "536 21 18 " 30 1 316 " 241 9 12 " 2038"1275" 526 20 1116 " 536 21 18 " 54 2 18 " 325 12 34 " 221 8 1116 " 811 31 1516 " GASSUPPLY COMBUSTION AIRSWITCH SENSOR LINE 1073 42 14 " 189 7 716 " 502 19 34 " 275 10 1316 " R420DIMENSIONS TOLERANCES ARE IN:METRIC - MM 1.6 MMIMPERIAL - FRACTIONAL 1/16" THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PR O P R I E T A R Y A N D C O N F I D E N T I A L October-02-17 1:47:40 PMDATE: XG0225 - 170223 Installation & Maintenance Manual • The installation of this fireplace must be done by a qualified and certified gas appliance installer. • Check local codes and read all instructions prior to installation. ® C US WARNING:FIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death, or property damage. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas fitter. R Series INDOOR GAS FIREPLACE R320 50,000 BTU/hr Natural Gas or Propane Gas R420 65,000 BTU/hr Natural Gas or Propane Gas R520 80,000 BTU/hr Natural Gas or Propane Gas R720 100,000 BTU/hr Natural Gas or Propane Gas R820 100,000 BTU/hr Natural Gas or Propane Gas Read and understand this manual. Improper installation, adjustment, alteration, service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service agency or the gas supplier. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Installation and service must be performed by a qualified installer, service agency or the gas fitter. Installer: Leave this manual with the appliance. Consumer: Retain this manual for suture reference. NOTICE CAUTION DANGER DANGER Some materials used in the manufacturing process of this product can expose you to Benzene which is known in the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov WARNING XG0225 - 1702232 General Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety. This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed. This installation, operation and maintenance manual is applicable to the models described in Table 1. Refer to your rating plate to verify included options. Warranty and Installation Information: (See Appendix B) The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions: • Modification of the fireplace and/or components including Direct-Vent assembly or glass doors. • Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. • Installation other than as instructed in this manual. • Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor. MO D E L Na t u r a l G a s Li q u i d P r o p a n e Ga s R a t i n g Li n e a r B u r n e r w / Gl a s s A c c e s s o r i e s SI T E l e c t r o n i c Ig n i t i o n R320N-I X 50,000 X X R320L-I X 40,000 X X R420N-I X 65,000 X X R420L-I X 55,000 X X R520N-I X 80,000 X X R520L-I X 65,000 X X R720N-I X 100,000 X X R720L-I X 80,000 X X R820N-I X 100,000 X X R820L-I X 80,000 X X Introduction Safety Alert Key Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage. Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury. Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage. Indicates practices that are important, but not related to personal injury. DANGER CAUTION WARNING NOTICE Figure 1 R-Series Single Sided Specifications Vented decorative gas appliance: not a source of heat; not for use with solid fuel NOTICE XG0225 - 170223 3 General Contents Safety Alert Key ..................................................................................................2 Introduction .......................................................................................................2 Section A: Before You Begin .........................................................................................4 Installation Checklist ........................................................................................................4 Standard Installation Checklist ......................................................................................5 Rating Plate Sample .........................................................................................................6 Section 1: Product Dimensions .........................................................................7 R320, R420, R520, R720, R820 Dimensions ...............................................................7 Section 2: Framing .............................................................................................8 Clearance Requirements: ...............................................................................................8 Framing clearances: .........................................................................................................8 Venting clearances: ..........................................................................................................9 Raised Installation: ...........................................................................................................9 Installing the Fireplace ..................................................................................................10 Back framing the Fireplace ...........................................................................................10 Recessed into floor Installation ...................................................................................11 Section 3: Venting ............................................................................................12 Section 3-1: Converting to Rear Vent .......................................................................12 Section 3-1-1: Converting the Flue .............................................................................12 Section 3-1-2: Converting the Pressure Sensing Tube and Air Baffle ...............13 Section 3-2: Installing a Roof Mounted Vent System ..................................14 Section 3-3: Installing a Wall Mounted Vent System ...................................15 Section 3-3-2: Venting Components ..........................................................................16 Section 3-3-3: Heat Shields ..............................................................................17 Section 4: Wiring ..............................................................................................18 Installing the Fireplace Control Box ...........................................................................18 Installing the Wall Switch ..............................................................................................18 Electrical control panel ..................................................................................................19 Section 5: Installing the gas line.....................................................................20 Fuel Type ...........................................................................................................................20 Gas Pressure ...................................................................................................................20 Section 5-3: GAS CONNECTION ..................................................................................20 Section 6: Testing the system .........................................................................21 6-1: Testing the system before gas connection ......................................................21 6-2: Testing the system with gas connection (Highly recommended)...............21 Section 7: Finishing the fireplace ...................................................................22 Finishing Around the Fireplace ...................................................................................23 Mantels & Surrounds ....................................................................................................23 Section 8: Removing & Installing Screen and Window ................................24 Removing the Screen.....................................................................................................24 Removing the Window ..................................................................................................24 Reinstalling the door ......................................................................................................24 Section 9: Installing the Accessories ..............................................................25 Installing the Firestones or optional Fireglass ........................................................25 Installing Optional Speckled Stones .........................................................................25 Installing Optional River Rocks ...................................................................................25 Optional Log Set - R520 ................................................................................................26 Log Kit Installation ..........................................................................................................26 Optional Log Set - R820 ................................................................................................28 Log Kit Installation ..........................................................................................................28 Section 10: Cleaning and Maintenance ........................................................32 General .............................................................................................................................32 Cleaning ............................................................................................................................32 Procedure for Checking Calibration of Flue Gas Switch .......................................32 Replacement Parts ..........................................................................................33 Appendix A: Power Vent Locations ................................................................34 PVVEX510-300 Vertical Power Vent Detail ...............................................................34 Unacceptable Install ......................................................................................................34 PVHIN58-300 Inline Power Vent with TMHIN58-40 Detail ...................................34 PVVEX510-300 Power Vent Locations .......................................................................35 PVHEX510-300 Horizontal Power Vent Detail .........................................................37 PVHFL510-300 Horizontal Power Vent Detail .........................................................37 Appendix B: Warranty .....................................................................................40 Appendix B: Warranty Continued ..................................................................41 Appendix C: Amendment ................................................................................42 (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifica-tions to NFPA-54, Chapter 10 ......................................................................................42 XG0225 - 1702234 General IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The R Series fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes. Installation Checklist • Determine the desired install location of your fireplace. • See Section 1, Dimensions and refer to the Framing Section 2 for details. • Select your type and location of your Power Vent run: Roof Mounted PVVEX510-300, External Wall Mounted PVHEX510-300, Flush Louver Wall Mounted PVHFL510-300. • Your termination location should be selected to provide the most efficient vent run. • Lay out the Vent run; calculating the required elbows and straight runs of 5"/10" flex and/or rigid pipe. (5"/8" for R320 and R420) • Refer to the Section 3, "Venting" for details. • Montigo supplies 20' of low voltage wire, which can be spliced to a maximum of 100' with wire of equal quality. This wire CANNOT run in conduit with any other wire. • Refer to Section 4, for Wiring Details. • The gas connection is located on the bottom right side (pilot burner side) of the fireplace. • Refer to local codes and guidelines for installation requirements. • Refer to Section 5, "Installing the Gas Line" for details. • Installation and repairs should be done by a qualified contractor and must conform to: • Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and Propane Installation Code, CSA B149. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1 • Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of the National Electrical Code, ANSI/NFPA 70. See Appendix C for installation within the State of Massachusetts. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals Clothing or other flammable material should not be placed on or near the appliance Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean NOTICE NOTICE NOTICE NOTICE NOTICE NOTICE Section A: Before You Begin XG0225 - 170223 5 General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address:Location of Fireplace: Installer: Model (circle one): R320N-I, R320L-I, R420N-I, R420L-I, R520N-I, R520L-I, R720N-I, R720L-I, R820N-I, R820L-I Dealer Phone: Serial #: YES NO IF NO, WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained. Venting: Section 3 Venting configuration complies with vent diagrams. Venting installed, fastened, and secured in place maintaining proper clearance. Firestops installed. Exterior wall/roof flashing installed and sealed in compliance with local building code. Terminations installed and sealed in compliance with local building code. Direct vent termination is highest point in vent assembly. Wiring/Electrical: Section 4 Unswitched power provided to the appliance PPO box. Low voltage wire connected to dry contact wall switch (non-powered)* Gas: Section 5 Proper appliance for fuel type. Was a conversion performed? Leak check performed & inlet pressure verified. Finishing: Section 6 Only non-combustible materials installed in non-combustible areas. Clearances meet installation manual requirements Mantels and/or projections comply with install manual Appliance Setup: Section 7 through 9 Media, door, and screen installed according to install manual Manual given to home owner. Started appliance and verified no gas leaks exist. Comments: XG0225 - 1702236 General Rating Plate Sample Figure 1.b Rating Plate for R720 Figure 1.c Rating Plate for R820                                                                                                                                                                                                                                                   LB L 1 2 0 7 D - V 5 . 1 R ( P ) V I E W _ H S I _ W I T H S C R E E N _ A U G . 1 7 . 2 0 1 5                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            LB L 1 2 0 7 D - V 5 . 1 R ( P ) V I E W _ H S I _ W I T H S C R E E N _ A U G . 1 7 . 2 0 1 5                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          XG0225 - 170223 7 General 946 37 14 " 409 16 18 " 243 9 916" 314 12 38 " 1237 481116 " 1275"2038" 1237 48 1116 " 241 9 12 "536 21 18 " 387 15 14 " 2178" 1055 41 916 " 325 12 34 " 54 2 18 " 967 38 116 " 522 20 916 " 536 21 18 " 811 31 1516 "GASSUPPLY COMBUSTION AIR SWITCHSENSOR LINE 1075 42 516 " 189 7 716 " 502 19 34 " 275 10 1316 " R320DIMENSIONS TOLERANCES ARE IN:METRIC - MM 1.6 MMIMPERIAL - FRACTIONAL 1/16" THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PR O P R I E T A R Y A N D C O N F I D E N T I A L September-29-17 1:26:07 PMDATE: R320, R420, R520, R720, R820 Dimensions Figure 2. Fireplace dimensions (Tolerance ± ⅛"). Figure 2.b Control Box Dimensions (Tolerance ± ⅛"). Section 1: Product Dimensions A X E G H I J K L M N O P Q R S T U V F D B C UNIT DIMENSIONS A B C D E F G H I J K L M N O P Q R S T U V R320 21⅛"15¼"4811/16"8"5"9½"419/16"425/16"77/16"19¾"1013/16"381/16"37¼"4811/16"99/16"16⅛"12⅜"12¾"21⅛"209/16"2⅛"3115/16" R420 21⅛"15¼"6011/16"8"5"9½"539/16"42¼"77/16"19¾"1013/16"381/16"49¼"6011/16"99/16"16⅛"12⅜"12¾"21⅛"2011/16"2⅛"3115/16" R520 21⅛"15¼"7211/16"10"5"9½"659/16"435/16"77/16"21¾"913/16"391/16"61¼"7211/16"99/16"18⅛"11⅜"12¾"21⅛"2011/16"2⅛"3215/16" R720 21⅛"15¼"9611/16"10"5"9½"899/16"441/16"77/16"21¾"1013/16"401/16"85¼"96⅝"99/16"18⅛"12⅜"12¾"21⅛"2011/16"2⅛"3315/16" R820 21⅛"15¼"10811/16"10"5"9½"1019/16"443/16"77/16"21¾"1013/16"401/16"97¼"10811/16"99/16"18⅛"12⅜"5¾"21⅛"2011/16"2⅛"3315/16" 1178" 303 10" 255 3 14" 82 1112" 292 7 14" 186 534 " 148 138" 34 958" 244 11 78" 303 10" 255 3 14 " 82 11 12 " 292 714 " 186 5 34" 148 138 " 34 9 58 " 244 11 78 " 303 10" 255 314 " 82 11 12 " 292 7 14" 186 5 34 " 148 138" 34 958" 244 11 78" 303 10" 255 3 14 " 82 11 12" 292 7 14 " 186 534" 148 1 38 " 34 958" 244 Gas Supply Combustion air switch 8 Installation XG0225 - 170223 38 34 " 983 18 14 " 463 PVHFL510-300 Stud WallRear Fireplace Floor Header TerminationMounting Flange Section 2: Framing When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. Figure 3.b Clearances for straight rear vented installation with PVHEX58-300. Figure 3.c Clearances for straight rear vented installation with PVHFL510-300. NOTICE Clearance Requirements:Framing clearances: MO D E L To p - R e a r ve n t † To p - T o p ve n t † Re a r Sid e s Flo o r Ma n t e l R320 24"24"2"6"0"See Section 6 Finishing around the fireplace R420 24"24"2"6"0"See Section 6 Finishing around the fireplace R520 24"24"2"6"0"See Section 6 Finishing around the fireplace R720 24"24"2"6"0"See Section 6 Finishing around the fireplace R820 24"24"2"6"0"See Section 6 Finishing around the fireplace NOTES: † Clearance from top of fireplace to a combustible ceiling within the fireplace enclosure. Unprotected combustible walls which are perpendicular to the fireplace opening must maintain 6" clearance, see figure 3. Figure 3. Combustible Wall Clearances To ensure the fireplace operates safely, all models must maintain the following clearances: STRAIGHT REAR VENTED INSTALLATION - PVHEX510-300 STRAIGHT REAR VENTED INSTALLATION - PVHFL510-300 24" 610 34" 863 8" 203 PVHEX510-300 Stud WallRear Fireplace Floor Header TerminationMounting Flange 34" 38 ¾" 24" 24" 34 ¼" 16 ¼" 8" 18 ¼" Stud wall rear Stud wall rear Termination mounting flange Termination mounting flange PVHEX510-300 PVHFL510-300 Floor Floor Fireplace Fireplace Header Header 9 Installation XG0225 - 170223 Figure 3.d Clearances for rear vented installation with elbow Figure 3.f Fireplace installation, (Rough Frame-In dimensions). Figure 3.e Clearances for top or rear vented installation, straight vent run or with elbow(s). Drywall or Equiv. ¾" Plywood Platform A B C Venting clearances:Raised Installation: Determine the height of the platform based on where you want the bottom edge of the glass to be, see figure 2 for unit dimensions. Maintain minimum ceiling height shown in table. Build fireplace frame as shown in figure 3.f † C is 29" for straight out the back vent run installations. REAR VENTED INSTALLATION WITH ELBOW REAR VENTED INSTALLATION STRAIGHT VENT RUN Framing Dimensions Model A B C R320 55"47"23¾" † R420 67"47"23¾" † R520 77"45"23¾" † R720 101"46"23¾" † R820 113"46"23¾" † Max. Platform Height Min. Required Ceiling Height 24"8' 48"10' Wall framing 34 ¾" 16 ¾" Wall framing 2" Min. 24" Min. 14" Min. 10 Installation XG0225 - 170223 Installing the Fireplace Back framing the Fireplace Figure 3.g Fireplace installation, (Inlet Gas & Power Vent). Figure 3.h Completed back frame Fireplace installation Place the Fireplace on the platform and install the Vent pipe, and Power Vent module. Next, connect the Gas line, and provide a gas service shut-off valve; according to local gas codes. Before fastening in place, line up the front face of the fireplace (top and bottom), Figure 3.g Then, secure in place with 1/4"bolts and washers to the platform. Maintain a 1" clearance around the throat (projection at the front of the fireplace that holds the glass door) when installing 2x4s for back framing. Intake / ExhaustVent Pipe (5”/8”) 2-pcs 2 x 4 (vertical)Both Sides Typ. 1" 1" 1" 1" 2 x 4 (horizontal) 2 x 4 (horizontal)2 x 4 (Vertical) Steel header(supplied by Montigo) Supply Gasconnection 2" ½" 2" Back framing dimensions Model Supplied Steel Header Measurements R320 46 ½" x 3" R420 58 ½" x 3" R520 70 ½" x 3" R720 80" x 3" - qty 2 R820 80" x 3" - qty 2 1. Cut and install one 2x4 to fit horizontally under the fireplace throat. 2. Cut and install required quantity of short filler 2x4's to fit vertically under the horizontal piece. 3. Cut and install four vertical 2x4's. Place 2 on each side of the fireplace throat. 4. Install supplied steel header 1" above the throat. Attach steel header to vertical 2x4's as shown in figure 5. 5. Cut and install one horizontal 2x4 below the top frame. 11 Installation XG0225 - 170223 Recessed into floor Installation Figure 3.i Recessed Fireplace installation This fireplace can be recessed into the floor to get the viewing area as low as possible. Maintain a minimum of 6" clearance from the bottom of glass to completed floor. Minimum clearance can be reduced to 3" for uncarpeted flooring. Discoloration may occur due to high temperatures. 1” clearance 2-pcs 2 x 4 (vertical)Both Sides Typ. 1"1" 6" Recessed floor 1" 2 x 4 (horizontal) 2 x 4 (horizontal) 2 x 4 (Vertical) Steel header(supplied by Montigo) 12 Installation XG0225 - 170223 Figure 4. Flue cover and collar removal, Top Vented fireplace. Figure 4.b Flue cover and collar installation, Rear Vented fireplace R320 and R420 units have 5" and 8" venting and are converted to rear venting in the same instructions as the 5" and 10" NOTICE Under no circumstances can Montigo flex venting be cut to accommodate an installation. Use an alternative length to complete your vent run. NOTICE Section 3: Venting Montigo supplies a variety of power venting options. The location of the power vent should be selected and laid out to provide the most efficient possible run to an external wall or through the roof. Notes For Planning Venting: • R-Series fireplaces are Power Vent Designated. • Venting originates from the top or rear of the unit. • Venting can terminate through the roof or exterior wall. • For a detailed diagram of allowed termination locations, see Appendix A. • Once the termination location has been established refer to the appropriate section for installation details. • All fireplaces are shipped Top Vent from the factory. • Follow the chart on page 14 or page 15 for maximum ventrun and maximum elbows. Section 3-1: Converting to Rear Vent R-Series units are shipped for Top Vent installations. Follow the instructions to convert unit for Rear Vent installation: Section 3-1-1: Converting the Flue 1. Remove the Rear flue cover with gasket on the flue outlet, as shown in Figure 4. ENSURE YOU DO NOT DAMAGE THE FIBRE GASKETS. 2. Remove the Top flue collar on the flue outlet, as shown in Figure 4. ENSURE YOU DO NOT DAMAGE THE FIBRE GASKETS. 3. Install the removed Rear flue cover to the Top Vent outlet. Fasten the cover with included hardware, as shown in Figure 4b. Flue Cover Plate(with gasket) Iner Flue Collar (with gasket) Inner Flue Collar(with gasket) Flue Cover Plate(with gasket) Flue Cover Plate(with gasket) Outer Flue Collar (with gasket) Outer Flue Collar(with gasket) Flue Cover Plate(with gasket) 4. Install the collars to the rear vent outlet using the included hardware, as shown in Figure 4.b 5. Proceed to Section 3-1-2: Converting Pressure Sensing Tube and Air Baffle. 13 Installation XG0225 - 170223 Figure 5 Factory installed Top Vent Pressure Sensing Tube Figure 5.c Removal of Top Vent air baffle and pressure sensing tube Figure 5.d Install of side air baffle and pressure sensing tube. Figure 5.b Supplied Rear Vent Pressure Sensing Tube NOTE: Rear vent pressure sensing tube is shipped inside the control box. Section 3-1-2: Converting the Pressure Sensing Tube and Air Baffle When the unit is converted from Top Vent to Rear Vent, the pressure sensing tube must be removed and replaced with supplied Rear Vent pressure sensing tube and air baffle must be relocated as described below. 1. Remove two screws from the air baffle installed over the Top Vent from inside the firebox. Once air baffle is removed, replace the two screws back into the same position. NOTE: Not all models are equipped with an air baffle. Only convert if available. 2. Remove Top Vent pressure sensing tube but loosening the compression nut with a 1/2" wrench. 3. Position the supplied Rear Vent pressure sensing tube as shown in Figure 5d. Hand tighten the compression nut by hand and then a half-turn with a wrench. 4. Install air baffle over Rear Vent from inside the firebox with two screws provided at the Rear Vent. 14 Installation XG0225 - 170223 This section applies to installations where the most efficient vent run is through the roof. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements Figure 6. Straight Vertical, Top or Rear Vent, Roof mounted power vent. Figure 6.b Multi-Elbow, Top or Rear Vent, Roof mounted power vent. Figure 6.c Multi-Elbow with downward vent run, Top or Rear Vent, Roof mounted power vent. D** D** Section 3-2: Installing a Roof Mounted Vent System Vent Configuration Refer to Figure Maximum Vent Run (Horizontal + Vertical) Maximum Elbows† Straight Vertical Top or Rear Vent Figure 6 100 Feet Six 90° or equivalent † Multi-Elbow Top or Rear Vent Figure 6.b Multi-Elbow with 6' downward vent run Top or Rear Vent Figure 6.c 70 Feet** † One 90° elbow is equal to two 45° elbows. ** For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run. (6' max) (6' max) 15 Installation XG0225 - 170223 This section applies to installations where the shortest possible vent run is through the wall. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements. Please note, images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Figure 6.d Straight Horizontal, Top or Rear Vent, Wall mounted power vent. Figure 6.f Multi-Elbow, Top or Rear Vent, Wall mounted power vent. Figure 6.g Multi-Elbow with downward vent run, Top or Rear Vent, Wall mounted power vent.Figure 6.e PVHIN58-300 Power Vent PVHIN58-300 Min. 7 feet of pipe between replace and power vent D** D** Section 3-3: Installing a Wall Mounted Vent System Vent Configuration Refer to Figure Maximum Vent Run (Horizontal + Vertical) Maximum Elbows† Straight Horizontal Top or Rear Vent Figure 6.d 100 Feet Six 90° or equivalent † Multi-Elbow Top or Rear Vent Figure 6.f Multi-Elbow with 6' downward vent run Top or Rear Vent Figure 6.g 70 Feet** † One 90° elbow is equal to two 45° elbows. ** For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run. Min. 7 feet of pipe between fireplace and power vent (6' max) (6' max) 16 Installation XG0225 - 170223 Connection and installation of the vent components should adhere to the following guidelines: Section 3-3-2: Venting Components The following components and associated Montigo part numbers are for installation of a roof or wall mounted termination. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace.• Use any combination of rigid and flex pipe as required and in any orientation (Male connectors can face in any direction). • Flex sections may be stretched up to 150% of their total length (e.g. a 24” section maybe stretched to 36”). • Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue. • Ensure the pipe ends male to female slide in a minimum of 1½” of overlap. • Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. • When hanging/supporting venting, ensure that 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. • Rigid pipe may be cut less than half way from the FEMALE END ONLY. • Ensure when cutting sections of rigid pipe to maintain integrity of internal supports. • FLEX PIPE CANNOT BE CUT • Place the springs, supplied with the pipe kit (flex only), between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots. • Montigo recommends the use of a flex section for the first section of venting connected directly to the fireplace, offering greater flexibility of installation and absorption of movement. • Firestops must be installed as required by national & local codes. • Montigo recommends that all exterior corners and joints be sealed with exterior caulking. However, we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. IMPORTANT: Please refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof. A - Termination PVHEX58-300 Wall Mount 5"/8" PVHFL58-300 Flush Wall Mount 5"/8" PVVEX58-300 Roof Mount 5"/8" PVHEX510-300 Wall Mount 5'/10' PVHFL510-300 Flush Wall Mount 5'/10' PVVEX510-300 Roof Mount 5'/10' B - Frame Kits EPVRRF (Roof Mount 5"/10") EPVRWF (Wall Mount 5"/10") C - Flex Sections(5/8 Vent)PFL1 (12" f/f Section) PFL2 (24" f/f Section) PFL3 (36" f/f Section) PFL4 (48" f/f Section) PFL6 (72" f/f Section) D - Flex Sections(5/10 Vent)RFL1 (12" f/f Section) RFL2 (24" f/f Section) RFL3 (36" f/f Section) RFL4 (48" f/f Section) RFL6 (72" f/f Section) E - Rigid Sections (5/8 Vent)PXT - 10 (10" f/f Section) PXT - 20 (20" f/f Section) PEXT - 1 (12" f/m Section) PEXT - 2 (24" f/m Section) PEXT - 3 (36" f/m Section) PEXT - 4 (48" f/m Section) PEXT - 6 (72" f/m Section) (5/10 Vent)RXT - 10 (10" f/f Section) RXT - 20 (20" f/f Section) REXT - 1 (12" f/m Section) REXT - 2 (24" f/m Section) REXT - 3 (36" f/m Section) REXT - 4 (48" f/m Section) REXT - 6 (72" f/m Section) F - Elbows(5/8 Vent)PEL-90MM (m/m 90º Elbow) PEL-90FF ( f/f 90º Elbow) PEL-90FM ( f/m 90º Elbow) PEL-45FM ( f/m 45º Elbow) (5/10 Vent)REL-90MM (m/m 90º Elbow)REL-90FF ( f/f 90º Elbow)REL-90FM ( f/m 90º Elbow)REL-45FM ( f/m 45º Elbow) G - Support Ring & Plate PSPXT-8 (5/8 venting)RSPXT-10 (5/10 venting) H - Firestop FS-8 (5/8 venting)FS-10 (5/10 venting) I - Heat Shield RHS101 (5"/8") RHS102 (5"/10") 17 Installation XG0225 - 170223 Installing a Wall Mounted RHS101 Heat shield (5"/8") The RHS101 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit. To install the RHS101, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. From the outside slide the RHS101 outer section on. To complete the installation fasten the Heat Shield Outer Section & inner section to the structure. See Figure 7. Figure 7. RHS101 Installation. (Install by sliding over vent pipe where it passes through the combustible construction). Section 3-3-3: Heat Shields ⅜'' min. Both sides Typical ⅜'' min. ⅜'' min. Inner shield 9 ⅜'' Outer shield 10 ¼'' Combustible Framing Installing a Wall Mounted RHS102 Heat shield (5"/10") The RHS102 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit. To install the RHS102, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. From the outside slide the RHS102 outer section on. To complete the installation fasten the Heat Shield Outer Section & inner section to the structure. See Figure 7.b Figure 7.b RHS102 Installation. (Install by sliding over vent pipe where it passes through the combustible construction). ¼'' min. Both sides Typical ¼'' min. ¼'' min. Inner shield 11 ½'' Outer shield 10 ⅝'' Combustible Framing 18 Installation XG0225 - 170223 Figure 8.b Control Box / Power Vent Wire Routing Diagram Figure 8. (Control Panel Overview) Figure 8.c (Wall Switch Wire connection) Section 4: Wiring Ensure the wires are properly isolated from metal parts or control system will be damaged CAUTION He a t S e n s o r / Co n m u s t i o n S w i t c h Control Box Horizontal Power VentTermination Vertical Power VentTermination Power cable Installationrequired for either Horizontalor Vertical Termination Vent 115Vac 60 Hz supply from Distribution Panel Wall Switch Power Vent 20 foot control cable to replace (standard) Left-side View Right-side View 20 foot control cable to replace (standard) HorizontalPower VentTermination ControlBox Power Vent Power cable Installationrequired for either Horizontalor Vertical Termination Vent Wall Switch 115Vac 60 Hzsupply fromDistribution Panel VerticalPower VentTermination Power VentSpeed Control Post PurgeTimer (3 min.)PrepurgeTimer (1 min.)Power VentConnector Power Vent Fuse (5A) LED PowerIndicator Control Panel Fuse (5A) Installing the Fireplace Control Box Install the Fireplace Control Box in an accessible location. The location should be where maintenance, adjustments and service may be made easily. Installing the Wall Switch The unit may be connected to a wall switch. The system operates on a 24V AC. DO NOT connect this circuit to an external power source LED INDICATOR 115V OUTLET CONTROLCABLE POWER VENT HARNESSWALL SWITCH 115VPOWER SUPPLY FUSE 19 Installation XG0225 - 170223 Figure 8.d Electrical control panel Electrical control panel 115 R1 R2 R3 R1 R2 Light PVPlug PV Speed Controller Ye l l o w Ye l l o w Bla c k Blu e Blu e Br ow n YellowBlue Black White White 12 3 4 5 Combustion Air FlueGas WallSwitch Or a n g e Wh i t e Bl a c k Blk /W h t Wh t / B l k Blu e Re d Bro wn NCCombustion Air NOFlue Gas ELECTRICAL CONTROL PANEL R3 Gas Valve WallSwitch Fuse 110 Volts60Hz5A Post PurgeTimer Pre-Purge Timer Honeywell (Q3450) Pilot Assembly Pilot Electrical Harness Connector Honeywell Gas Control (SV9501M) Gas Control onnector Conduit & Wiring clearances 1” Clearance Note:If any of the original wire supplied with the appliance is replaced, it must be with the same or its equivalent. Connect the power vent power cord as outlined in the previous section. Ensure that the proper clearances are maintained for the wiring and conduit. When installing the wiring it must never run above the vent run and it must be at least 1” clear of all venting.Vent pipe 20 Installation XG0225 - 170223 Fuel Type • Verify that your fireplace is compatible with your available gas type. • Natural Gas or Propane shown by "N" or "L" in your model number on rating plate. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. Pressure requirements (during operation): • The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified. • To check pressures, control valves have a provision to remove a ⅛” N.P.T. plug to be fitted with a hose barb. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. • Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed. Section 5-3: GAS CONNECTION • See Figure 9.b for location of gas line access. • Flexible gas connectors must not exceed 3 feet in length, unless allowable within local regulations. • Connect incoming gas line to the ½" Male NPT gas inlet. • Purge all air out of gas line before connecting port. • Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. PRESSURE REQUIREMENTS Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in. w.c.11in. w.c. Manifold pressure 3.5in. w.c.10in. w.c. Section 5: Installing the gas line After gas line is connected, each appliance connection, valve and valve train MUST be checked while under normal operating pressure with either a Liquid Solution, or Leak Detection Device, to locate any source of leak. Tighten any areas where bubbling appears or a leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. A fire or explosion will occur, causing serious injury, property damage or death. An inspection of the explosion relief flappers and door MUST be made prior to lighting the fireplace. A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. WARNING DANGER When pressure testing the fireplace, gas line, and input system follow the appropriate local codes for your area. DO NOT connect the fireplace to pressures in excess of ½lb. This will damage the gas control valve. Figure 9. Pressure Requirements Figure 9.b.b Identifying the Gas Inlet and Combustion Air Switch Sensor Line Figure 9.b gas line access NOTICE 1 ¾” 1/2” MPT gas inlet 21 Installation XG0225 - 170223 Section 6: Testing the system 6-1: Testing the system before gas connection The Control and Power Vent System can be safely tested prior to finish framing the Fireplace. This test can be done quickly and efficiently to ensure all systems function according to the design specifications. The fireplace should be installed on the rough-in frame, Figure 3 with the Power Vent Module and the Vent run connected. • The control panel is supplied with a power cord plug in. • Plug it into an extension cord or any other 110 Volt power supply. • If the red LED is illuminated (beside the fuse) you have power to the panel. • If no LED, check fuse and replace with equally rated fuse. • Turn the wall switch to the on position. • Wall switch and combustion air LED illuminate approximately 30 seconds after the power vent reaches factory set speed. The flue gas switch LED will light up approximately 1 minute after flue gas LED is lit and the gas valve will turn on. You can hear a clicking sound and the Hot Surface Ignitor will glow red. This confirms the control system operation. Note: If the flue gas LED does not light up after 1 minute, slowly increase the power vent speed until the LED turns on. Speed controller located inside the control box, see figure 8.d. 6-2: Testing the system with gas connection (Highly recommended) The Control and Power Vent System can be safely tested prior to finish framing the Fireplace. This test can be done quickly and efficiently to ensure all systems function according to the design specifications. The fireplace should be installed on the rough-in frame, Figure 3 with the Power Vent Module and the Vent run connected. • Turn gas supply valve on • The control panel is supplied with a power cord plug in. • Plug it into a extension cord or any other 110 Volt power supply. • If the red LED is illuminated (beside the fuse) you have power to the panel. • If no LED, check fuse and replace with equally rated fuse. • Turn the wall switch to the on position. • Once the fireplace is running normally, confirm manifold pressure and supply pressure Figure 9.c LED Indicators 22 Installation XG0225 - 170223 Section 7: Finishing the fireplace Install the supplied Non-combustible cement board to overlap the new Horizontal & Vertical 2 x 4's, See Figure 10. Place the Non-combustible wall board above the fireplace throat, allowing ⅛" clearance from the rim above the fireplace opening. Pre-drill the board with ⅛" drill and secure to framing with Nails, use flat heat sheet metal screws to fasten the board to the metal header. Cut standard Gyproc / Drywall board to complete the installation of the surround. Fit the edge of the board to the rim around the fireplace opening. Fasten the board in place using standard drywall screws. Figure 10. Non-combustible Board over the Fireplace, (supplied by Montigo). Figure 10.b Fireplace installation (Cut the remainder of Gyproc / Wall board to complete the fireplace surround). Wall board / Gyproc or Equiv. (Bottom & Sides) Clearance required for expansion of the fireplace when in operation. ⅛" Pre-drill for Nail fasteners Combustible framing Sheet metal Screws to attach Non Combustible cement board to Steel header Non-Combustible cement board, (supplied by Montigo) or Equiv. Wall board / Gyproc orEquiv. (Bottom & Sides) Cement board dimensions Model Non-Combustible cement board R320 52 ½" x 15 ½" R420 62 ½" x 15 ½" R520 72 ½" x 15 ½" R720 72 ½" x 15 ½" R820 82 ½" x 15 ½" 23 Installation XG0225 - 170223 Figure 10.c Combustible mantles and facings. (Not to scale) Figure 10.d Combustible surrounds. Finishing Around the Fireplace Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 10.c The face of the fireplace may be painted to match the room decor, provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door. Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. and radio components. Side wall clearances are 6". Combustible surrounds may be installed with 6" clearance to the side of the fireplace as shown in Figure 10.d 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 1 1 5 5 18 11 15 2 2 6 6 19 12 16 3 3 9 7 7 8 9 10 11 20 13 17 4 4 10 8 14 Ve r t i c a l H e i g h t ( I n . ) Horizontal (In.) First Combustible header at 14 ¾" Combustible facing material Combustible facing material Non-Combustible facing material Non-Combustible header (supplied) Non-combustible Header 6” 15½” Drywall Sheetrock 15 1/2” Non-Combustible Facing Material Combustible construction allowed in shaded area Combustible construction allowed in shaded area ⅛" Clearance ⅛" Clearance Drywall Sheetrock 15 ½" Non-Combustible Facing Material Non-Combustible Header 24 Installation XG0225 - 170223 Removing the Screen Follow the steps below to remove, or install the fireplace screen and door. Before beginning any screen or glass removal, make sure that the unit has not been in operation and that it is at room temperature. Step 1: Prepare to Lift out Screen Assembly Grip either end of the screen assembly and pull towards yourself. The screen assembly is held to the unit by both friction and magnets. Step 2: Lift out the Retaining Tabs and screen. The Retaining Tabs are quite long and in most cases, this task would be better performed by two people. Once the Retaining Tabs have come away from the Fireplace, lift the screen away and store in a safe place. The Screen is very fragile and can be easily torn, dented or deformed. Refer to Figure 11 below. Removing the Window Follow the steps to remove, or install the fireplace window Step 1: Use Glass Lifting Tools to Remove Window Use the Glass Lifting Tools that are included with your fireplace. Attach one to each end of the window pane. Make certain that they are firmly attached and secure. Reinstalling the door Follow the four previous steps to re-install the R-Series fireplace window. Step 2: Lift out Window from Grooves The window is removed by first lifting upward on the glass and then by pulling the bottom out from the groove in which it was located (see image below). Once the bottom of the window is clear of the fireplace, lower the window down from the upper groove in which it was located. Lift the window clear of the fireplace and store it in a safe place. Section 8: Removing & Installing Screen and Window Any safety screen, guard, or barrier removed for servicing an appliance, must be replaced prior to operating the appliance Figure 11. Screen Removal. Figure 11.c Window Removal (using glass lifting tools). Figure 11.b Glass lifting tool NOTICE Window ScreenAssembly RetainingTabs (2x) Ventilation slotslocated at the bottomof the Screen Assembly Glass Panel Glass LiftingTools Window ScreenAssembly RetainingTabs (2x) Ventilation slotslocated at the bottomof the Screen Assembly Glass Panel Glass LiftingTools Window screen assembly Ventilation slotslocated at the bottomof the Screen Assembly RetainingTabs (2x) Glass Lifting Tools Glass Panel 25 Installation XG0225 - 170223 Installing Optional Speckled Stones R520, R820 Once the glass door has been removed as shown in the previous section, place the speckled stones evenly across the pan and burner. Ensure stones do not overlap too much as this will effect the flame pattern, see figure 11.f DO NOT cover the pilot with stones. Installing Optional River Rocks The R Series has the option of installing the cultured rocks which mimic real stone. These may be spaced at random, or in a visual pattern of your preference. See the Montigo web site for photographs and ideas. Installing the Firestones or optional Fireglass The unit is supplied with firestones. Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 11.d to 11.e Note: Only cover the burner with one layer of firestones or fireglass. Section 9: Installing the Accessories Figure 11.d spreading out firestones Figure 11.f Completed Speckled Stone installation Figure 11.e Completed firestone installation This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. WARNING 26 Installation XG0225 - 170223 Optional Log Set - R520 The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Log Kit Installation Log kits used to create sequence shown: 2 LGS58, 1 LGS57 LGS57 LGS58 1 A 2 B 3 4 5 6 STEP 1: Place logs A and B from set LGS57 evenly spaced apart behind the burner. STEP 3: Place the first log #3 in front of the burner against the right side of the tray. STEP 4: Place log #6 leaning against log #3. STEP 5: Align log #3 against log B, crossing from the front section of the fireplace to the rear tray as shown. STEP 6: Place log #1 along the inner side of the fireplace as shown, touching log #3. STEP 7: Place the first log #2 between logs A and B behind the burner port. STEP 2: Place log 2 leaning against log B at the right side of the tray. Figure 12. LGS57 Figure 12.b Figure 12.e Figure 12.f Figure 12.g Figure 12.h Figure 12.i Figure 12.d Figure 12.c LGS58 A B 3 3 3 31 2 6 27 Installation XG0225 - 170223 STEP 8: Log #3 is placed just in front of the burner in the middle of the tray. STEP 9: Log #5 rests across logs #3 and #2, crossing over the burner.STEP 12: The second log #5 rests on log B and crosses over the burner. STEP 10: Log #4 leans on the top of log A, with the other end resting on the other side of the burner STEP 13: The second log #1 is placed parallel to the burner and in front of log B. STEP 11: #6 rests against log #4 in front of the burner Figure 12.j Figure 12.k Figure 12.n Figure 12.l Figure 12.o Figure 12.p Figure 12.m 2 5 5 4 1 4 63 Note: It is normal to see some soot build-up on logs that cross the flame. Soot should not build up enough to form balls. Adjust logs away from flame as necessary if this occurs. 28 Installation XG0225 - 170223 Optional Log Set - R820 The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Log Kit Installation Log kits used to create sequence shown: 3 LGS58, 1 LGS57 LGS57 LGS58 A B C D E F Place each log in the location shown in figure 13b. Use the panel joints as reference. The logs should be behind the burner ports and leaning against the panel. The log placed on the right should be orientated in the same direction to the left log. STEP 2: Place Log B behind the burner port next to the right log of LGS57. See figure 13f. STEP 3: Place log C from the LGS58 kit to the right of the port, resting on log B, see figure 13g. STEP 4: Place log E with the thinner end resting on log 3. STEP 1: Remove both logs in kit LGS57. Both logs are identical. Figure 13. LGS57 Figure 13.b Figure 12.c Figure 12.d Figure 13.f Figure 13.g Figure 13.h Figure 13.e LGS58 B B B C C E 29 Installation XG0225 - 170223 STEP 5: Place log A in front of the right side of the burner port beside log E. STEP 6: Place log B resting on the curved portion of log A in front of the burner port. STEP 7: Log 5 is placed resting against the right log from set LGS57, crossing over the burner with the other end placed just in front of the burner. STEP 11: Diagonally place log 2 resting on the right end of log 4. STEP 9: Log 4 rests diagonally with one end on log 6 in front of the burner. STEP 10: Place log 4 in between the two logs from set LGS57 behind the burner in the center of the fireplace. STEP 8: Place log 6 diagonally in front of the burner between log 2 and the end of log 5. STEP 12: Place log 3 in the center of the fireplace, just in front of the burner. E E B B B E E E FD D D D C B F A AB Figure 13.i Figure 13.j Figure 13.k Figure 13.o Figure 13.m Figure 13.n Figure 13.l Figure 13.p 30 Installation XG0225 - 170223 STEP 13: Place log A in line with the burner, with the one straight end on log C.STEP 17: Place log D resting on the curve of log A to the left of the burner. STEP 15: Place log F bridged between log E and the left log from set LGS57. This log will go overtop of the burner. STEP 19: Place the final log 6 resting on the end of log 4 to the left of the burner, as seen in figure 13w. STEP 14: In front of the Left log from set LGS57, place log E diagonally in front of the burner.STEP 18: Place log C parallel to the burner in between log A and E. STEP 16: To the left side of the burner port, place log 1 with the curved end close to touching the back panel of the fireplace. E F E A C D E F C A A A Figure 13.q Figure 13.u Figure 13.s Figure 13.w Figure 13.r Figure 13.v Figure 13.t 31 Operation XG0225 - 170223 TO TURN OFF GAS TO APPLIANCE: LIGHTING INSTRUCTIONS: FOR YOUR SAFETY - READ BEFORE LIGHTING : He a t S e n s o r / Co n m u s t i o n A i r 32 Operation XG0225 - 170223 Section 10: Cleaning and Maintenance General • Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following: • A visual check of the entire vent system and termination, where accessible. • An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal. • An inspection of the burner, vent run, and primary air openings. • An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. • Inspection of all optional equipment; fans, thermostats, remote control lights, etc. • For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C. • For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C. • Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. • Inspection of glass doors and screen for damage and proper installation. Procedure for Checking Calibration of Flue Gas Switch 1. Disconnect power vent harness from the plug in the control box. 2. Turn wall switch 'ON'. 3. Monitor flue gas switch LED for 2 minutes and ensure LED does not come on or the glow plug will not light during this period. 4. Reconnect power vent harness to plug in the control box. Cleaning When the fireplace is first activated, there may be some smoke and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal. • Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible. Film can easily be removed by removing the door. Handle the door carefully, and clean it with non-abrasive, non-ammonia based glass cleaners. One of the most effective products is Kel-Kem. • During the initial firing, Silicone seals will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products. • Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint. Do not use ammonia or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace cleaner such as Kel-Kem or White off. NOTICE Annual inspection list for determining safe operation of a direct vent decorative gas appliance 1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free from obstruction to operate. 2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 3} inspect the operation of the flame safety system Pilot or Flame rectification device. 4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual. Inspect primary air openings for blockage. 5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 6) Vacuum and clean any debris in the firebox that is not supposed to be there. 7) Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. 8) Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. Bk R W Honeywell (Q3450) Pilot Assembly Pilot ElectricalHarness Connector Honeywell GasControl (SV9501M) Gas ControlConnector Figure 14. Gas valve 33 Appendix XG0225 - 170223 Replacement Parts Replacement Parts List - Honeywell HSI Part R320 R420 R520 R720 R820 NG Gas Valve RGC1004 Propane Gas Valve RGC1003 NG Pilot Assembly RPA003 RPA051 Propane Pilot Assembly RPA004 RPA052 Power Vent Control Box RESCB2 Outer Glass RGL1073 RGL1074 RGL1065 RGL1093 RGL1098 Replacement Screen RSCR320 RSCR420 RSCR520 RSCR720 RSCR820 Fuse, AGC-5Amp REC1122 Replacement Parts List - Control Board Part R320 R420 R520 R720 R820 Transformer 120V to 24VAC EC1142 Pre Purge Timer, 60 Seconds REC1413 Post Purge Timer, 180 Seconds REC1035 Rheostat (Fan Speed Control)REC1109 34 Appendix XG0225 - 170223 18” Appendix A: Power Vent Locations PVVEX510-300 Vertical Power Vent Detail For installation instructions on this termination see instruction guide for the PVVEX510-300. PVHIN58-300 Inline Power Vent with TMHIN58-40 Detail For installation instructions on this power vent and termination see instruction guide for the PVHIN58-300 with TMHIN58-40. Unacceptable Install Figure 15. PVVEX510-300 Figure 15.c PVVEX510-300 restrictions Figure 15.b PVVEX510-300 clearances Figure 15.d PVHIN58-300 Inline power vent with TMHIN58-40 Termination (with vanity ring) Figure 15.e TMHIN58-40 Termination Clearances (without vanity ring) Front ViewSide View 2034" 527 13"330 6"153 1"26 14"356 NOTE: There is enough clearance in the above clearances drawing to allow for a vanity ring to be added on at a later time. 24" 24" 24" 24"Min. 40" WALL WA L L WA L L 35 Appendix XG0225 - 170223 PVVEX510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DETA I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVVEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations 1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B N/A D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal N/A E= Clearance to unventilated soffit ** F= Clearance to outside corner ** G= Clearance to inside corner ** H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm) * J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations 1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) * M= Clearance under veranda porch deck, or balcony 12 in (30 cm) * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 36 Appendix XG0225 - 170223 PVHIN58-300 Inline Power Vent with TMHIN58-40 Termination Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DETA I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHIN58-300 / TMHIN58-40 Termination A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations 1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 6 in (38 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 6 in (38 cm) E= Clearance to unventilated soffit 6 in (38 cm) 6 in (38 cm) F= Clearance to outside corner * (15 cm)* (15 cm) G= Clearance to inside corner 0 in (38 cm) 0 in (38cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm) * J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations 1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) * M= Clearance under veranda porch deck, or balcony 12 in (30 cm) * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 37 Appendix XG0225 - 170223 PVHEX510-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHEX510-300. PVHFL510-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHFL510-300 Figure 16. PVHEX510-300 Figure 16.c PVHFL510-300 Figure 16.b PVHEX510-300 Termination Clearances Figure 16.d PVHFL510-300 Termination Clearances 6"15" 14"24" 6"15" 16"24½"32"24" WA L L WA L L EAVES/OVERHANG EAVES/OVERHANG 38 Appendix XG0225 - 170223 PVHEX510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DETA I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations 1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 6 in (15 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 6 in (15 cm) E= Clearance to unventilated soffit 6 in (15 cm) 6 in (15 cm) F= Clearance to outside corner ** G= Clearance to inside corner 6 in (15 cm) 6 in (15 cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm) * J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations 1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) * M= Clearance under veranda porch deck, or balcony 12 in (30 cm) * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 39 Appendix XG0225 - 170223 PVHFL510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DETA I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations 1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 15 in (38 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 15 in (38 cm) E= Clearance to unventilated soffit 15 in (38 cm) 15 in (38 cm) F= Clearance to outside corner ** G= Clearance to inside corner 15 in (38 cm) 15 in (38cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm) * J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations 1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) * M= Clearance under veranda porch deck, or balcony 12 in (30 cm) * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 40 Appendix XG0225 - 170223 MONTIGO RESIDENTIAL WARRANTY PROGRAM Canadian Heating Products Inc. and/or Montigo DelRay Corp (collectively referred to herein as "The Companies"), warrants the Montigo gas appliance (referred to herein as 'the appliance') to be free from defects in materials and workmanship at the time of manufacture. The gas appliance and related components are further subject to the terms and conditions set forth below. This warranty covers the following Montigo product series: Distinction, H, I, L, Linear P and PL, R and Mahana Component Coverage Period Labor Coverage Firebox, heat exchanger 15 years 1 year Main burner 15 years 1 year Gas control valve and related control components (pilot assembly, spark electrode flame sensors, thermopile) 1 year 1 year Electrical components (internal blowers, ignition control module, wiring, switches, remote control systems, blower control module, accent bulbs) 1 year 1 year Firebox media (logset, glass beads, river rocks) 1 year 1 year Glass (thermal breakage)1 year 1 year Plated, painted finishes (including interior reflective glass)1 year 1 year Refractory lining 1 year 1 year Mesh/Glass safety barriers 1 year 1 year Power Vent Control box 1 year 1 year Montigo Venting (excluding terminations)15 years 1 year QUALIFICATIONS TO THE WARRANTY This Warranty only covers gas appliances installed in the United States or Canada. To receive the benefits of this warranty, the appliance must be purchased, installed and serviced annually by a dealer authorized by the Companies for the warranty to be valid. The gas appliance must be installed by a licensed professional in accordance with The Companies' installation instructions and local building codes. The warranty on the appliance covers only components manufactured by The Companies. The use of components manufactured or supplied by other manufactures and used in conjunction with the appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies and could violate local building codes. Such use may untimely void this warranty. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies. The appliance must be subjected to normal use. The appliance is designed to burn natural gas (NG) or liquefied petroleum (LP) only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the appliance, produce excessive temperatures will result in a fire hazard and void all warranties. This warranty is transferable. The appliance must remain in its original place of installation to be valid. If the components of the appliance covered by this warranty are found to be defective within the time frame stated (see The Companies investigation of claims), the companies will, at its option, replace or repair defective components of the appliance manufactured by the company at no charge and will also pay for labor costs (in accordance with schedule) incurred in replacing or repairing components. If repair or replacement is not commercially practical, the companies will, at its sole discretion, provide a current or most like unit, excluding the cost of labor unless the labor is covered by the terms of the warranty. This warranty covers only parts and labor as provided above. In no case shall the companies be responsible for materials, components or construction. All replacement or repair components will be shipped F.O.B. from the nearest Company factory. LIMITATION ON LIABILITY It is agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to repair or replacement as specified above. The opinion of The Companies with respect to these matters shall be final. In no event shall The Companies be responsible for any incidental or consequential damages caused by (but not limited to) improper installation, installation by an unqualified or unauthorized installer, accident, lack of regular maintenance, user error, abuse, misuse, Acts of God, power surges, floods, natural disasters, force majeure, defects in its appliance whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to the appliance is limited to the duration of the foregoing warranty. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. Appendix B: Warranty 41 Appendix XG0225 - 170223 Appendix B: Warranty Continued EXCLUSIONS TO WARRANTY Corrosion or rust of any kind due to a lack of maintenance, inadequate combustion air or improper venting and corrosive chemicals/environments, expansion and contraction of metals or minor movements of components causing noise are not covered by this warranty. Willful misconduct (i.e. use of the appliance with problems known to the purchaser and causing further damages), including unauthorized or self-performed 'fixing' or exploration of the appliance's internal workings will void the warranty. Appliances on which the serial number has been altered, defaced, removed or made illegible will void the warranty. Costs incurred for diagnosis, service work, shipping and handling of defective or replacement parts are not covered under this warranty. The published warranties are not applicable for any equipment manufactured by The Companies that has been sold direct to the consumer via internet or auction websites. The Companies do not endorse, approve or certify any online sale of its products through auction websites, online retailers or any other method of online sales direct to consumers. INVESTIGATION OF CLAIMS AGAINST WARRANTY The Companies reserve the right to investigate any and all claims against this warranty and decide upon method of settlement. The Companies are not responsible for work done without written consent of The Companies. The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent. The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty. IF WARRANTY SERVICE IS NEEDED To make a claim under this warranty, contact your installing dealer or contractor. The installing dealer is responsible for providing service and will contact the companies to initiate warranted parts replacements. In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing.colors, styles and products. USA Offices 6955 Salashan Parkway Ferndale WA, 98248 techsupport@montigo.com Canadian Offices 27342 Gloucester Way Langley, BC V4W 4A1 techsupport@montigo.com The terms and conditions of this warranty may be altered or amended from time to time without prior notice. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Company dealer/ distributor, whichever occurs earlier. 42 Appendix XG0225 - 170223 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back- up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 43 Notes XG0225 - 170223 XG0225 - 170223 Installation & Maintenance Manual R320, R420, R520, R720, R820, Single Sided Gas Fireplace