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HomeMy WebLinkAboutFile Documents.650 S Monarch St.0179.2019 (7).ARBKCity Series CC40RE Gas Fireplace Model CC40RE-NG CC40RE-LP Fuel Type Natural Gas Propane Minimum Supply Pressure 5” W.C. (1.25 kPa)11” W.C. (2.73 kPa) Manifold Pressure - High 3.8” W.C. (0.94 kPa)10.5” W.C. (2.62 kPa) Manifold Pressure - Low 1.1” W.C. (0.27 kPa)2.9” W.C. (0.72 kPa) Orifice Size -Altitude 0-4500 ft.#42 DMS #53 DMS Minimum Input Altitude 0-4500 ft. (0-1372m) 15,500 BTU/h (4.54 kW) 15,500 BTU/h (4.54 kW) Maximum Input Altitude 0-4500 ft. (0-1372m) 28,500 BTU/h (8.33 kW) 28,500 BTU/h (8.33 kW) Vent Sizing 4” Inner / 6-5/8” Outer 4” Inner / 6-5/8” Outer 34 38 " 87 3 m m 17 5/8" [448mm] 18 1116 " 475mm 7 78 " 20 0 m m 10 14 " 26 1 m m 15 116 " 38 2 m m 14 34 " 375mm 42 78 " 1089mm 25 14 " 64 2 m m 33 316 " 84 2 m m 37 18 " 94 3 m m 43 58 " 1108mm 47 38 " 1203mm 7 14 " 18 3 m m 11 716 " 29 1 m m 24 14 " 616mm 6 34 " 171mm 4" 102mm 48" 1219mm 23 18 " 587mm 07/11/2019 CC40RE Gas Fireplace CLEARANCES CC40RE Clearance: single sided Dimension Measured From: A: Mantel Height (min.)**Top of Fireplace Opening B: Opening Height 15-1/16" (382mm)Bottom/Top of Fireplace Opening C: From Floor Min. 0"Bottom of Fireplace Opening D: Sidewall (on one side)Min. 36" (914mm)Side of Fireplace Opening E: Mantel Depth (Max.)**Front of Fireplace Opening F: Alcove Depth Min. 36" (914mm)Front of Fireplace Opening G: Convection Air Outlet *Top of Enclosure H: Convection Air Outlet Opening Offset 0-3" (76mm)Max. offset from top of chase enclosure I: Chase Enclosure (Min.)63" (1600mm)From Base of Unit Hearth 0"No hearth required ** See mantel clearances chart in this manual. Flue Clearances to Combustibles Horizontal - Top 3" Horizontal - Side 2" Horizontal - Bottom 2" Vertical 2" Passing through wall/ floor/ceiling - when firestop is used. 1-1/2" Caution Requirements The top, back and sides of the fireplace are defined by standoffs. The metal ends of the standoff may NOT be recessed into combustible construction. WARNINGFire hazard is an extreme risk if these clearances (air space) to combustible materials are not adhered to. It is of greatest importance that this fireplace and vent system be installed only in accordance with these instructions. Top View Alcove The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details. *A minimum of 120 square inches of open area, not lower than 3" from top of enclosure, required for all installations. H I A E B C G D F D F CC40 UNIT 07/11/2019 CC40RE Gas Fireplace CLEARANCES CC40RE Low framing with vents in front/sides or top Full framing with low vents in front or sides Floor to ceiling with top opening Full framing with vents in front or sides Chase enclosed H E B I H G G E G B H I Fl oor to ceiling with top op H E B I H G G E G G G H B I Low framing with vents CC40LE shown CC40LE shown CC40LE shown CC40LE shown 07/11/2019 CC40RE Gas FireplaceFRAMING DIMENSIONS CC40RE NOTE: Framing may be constructed of combustible material (ie. 2 x 4)and does not require steel studs. Framing Dimensions Description CC40RE A Framing Height 37-3/8” (949mm) B Framing Width 48-1/4" (1226mm) C Framing Depth 19" (483mm) D Unit Base to Top Enclosure (Min.)63"(1600mm) G Vent Centerline Height 56-1/4" (1429mm) Note: A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure. Ensure clearances for Convection Air Outlets are met. See clearances CC40RE (in the manual) as there are different methods as to how this can be achieved. Note: This appliance must be installed on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance. NOTE: Unit cannot be load-bearing. All finishing materials must be supported by the framing. 07/11/2019 CC40RE Gas Fireplace MANTEL CLEARANCES CC40RE Combustible mantel clearances from top of front facing are shown in the diagram on the right. Combustible Material 21264810 Standof f Wood Stud(On Edge) 0 14 9” 15-1/16” 10 20 26 Top o f Fireplace Opening 12" (305mm) Drywall, wood, wood panel, etc. 2” To Bottom of Fireplace Lip WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Finishing Instructions It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials. Wall board materials 1/2 in. thick are specified in this installation manual to properly align with the optional finishing methods offered with this appliance. The CC40LE/CC40RE may be finished to the appliance opening with 1/2 inch thick drywall. • Ensure that the back and side clearances are maintained. WARNING! Risk of Fire! Maintain specified air space clearances to combustibles. Inadequate air space could cause overheating and fire. DO NOT use screws more than 3/4 inch in length on the lower access cover panel. Longer screws may penetrate gas line or damage valve or electrical components. Note: It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel. The appliance is designed to be used with 1/2 in. wall sheathing materials such as drywall, plywood, wood composites, or non-combustible materials. Thicker materials may be used. Refer to facing and finishing details in this manual. Facing Material • Facing and/or finishing materials must never overhang into the glass opening. • Facing materials may be combustible or non-combustible WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation. PAINTING If desired finishing includes a painted wall, 100% acrylic latex, oil-based or standard acrylic paints may be used. Follow paint manufacturer’s instructions for paint and primer application. WALL BOARD/DRYWALL INSTALLATION CC40LE 07/11/2019 FRAMING AND FINISHING INSET INSTALLATIONS CC40RE 1. Frame in the enclosure for the unit with framing material Note: When constructing the framed opening ensure there is sufficient access to install the gas lines,electrical. Also the wiring harness must be wall mounted using the receptacle provided with the appliance. The wiring harness will be located on the right hand side of the appliance if facing the unit from the front. This must be done prior to any finishing. 2. For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.) WARNING: Failure to insulate and add vapor barriers to the inside of the exterior wall will result in operational and performance problems including, but not limited to: excessive condensation on glass doors, poor flame package, carbon, blue flames etc. These are not product related issues. 3. The unit does not have to be completely enclosed in a chase. You must maintain clearances from the vent to combustible materials: See "Clearances" section. Combustible materials can be laid against the side and back standoffs and the stove base. 4. Combustible material (drywall,wood,wood panels, etc.) may be brought up to this appliance (top,bottom and sides) 5. Ensure that the material being used does not encroach anywhere in the area of the glass. This would cause dangerous operating conditions. 6. This appliance comes with a 1/2" lip at top, sides and bottom to hide the ends of the drywall. The 1/2" side and bottom, front and bottom side lips supplied with the appliance can alternatively be removed and replaced with J Style Trim or Metal Corner Bead purchased at your local hardware store to cover cut/exposed edges of the combustible facing material or any other finishing materials being used. Six (6) screws secure the bottom front lip. Two (2) secure the bottom side lips and 2 secure the side if deciding to remove these. These will be hidden so the outer panels (if installed) will need to be removed to access the screws. See outer panel removal in this manual. 7. This appliance can also be recessed (using combustible materials) with a hearth in front of the appliance. This can also extend to the top. See below for details. 8. The wall behind the unit must be closed off. Note: an offset screwdriver is provided with the appliance for ease of removal/ installation. CC40RE Gas Fireplace 07/11/2019 Note: All wiring should stay free and clear of the vent system to avoid damage due to heat. We recommend using a metal receptacle box and BX cable (120 volt wire protected by metal sheathing) if located directly in front of the vent system. Ensure wiring is secured without any sag. ZERO CLEARANCE TO TV: While most consumers prefer to centrally locate a wall mounted TV, the “Cool-Touch Wall Technology” means that the bottom edge of the TV can be installed flush with the bottom edge of the ventilated fireplace chase opening. The TV may be recessed into a wall as shown below. This can only recess into the chase opening a maximum of 3-1/2 inches and must be a minimum of 12 inches from the fireplace lip to the first stud. To achieve a maximum of 3-1/2" recess, the wall must be of a maximum of 2" as shown. 3.5” MAX 3.5” MAX 2.0” Verti c a l 2 x 4 12 . 0 ” M I N Ho rizonta l 2 x 4 15 . 5 ” M I N 15 . 5 ” 3.5” 2” 3.5” MAX 12 . 0 ” 20 . 0 ” 16 . 5 ” Sample Install 1 Sample Install 2 Airow Zone Do not obstruct The TV cannot be any lower than this finishing lip. 3.5” MAX 3.5” MAX 2.0” Verti c a l 2 x 4 12 . 0 ” M I N Ho rizonta l 2 x 4 15 . 5 ” M I N 15 . 5 ” 3.5” 2” 3.5” MAX 12 . 0 ” 20 . 0 ” 16 . 5 ” Sample Install 1 Sample Install 2 Airow Zone Do not obstruct GUIDELINES FOR INSTALLING A TV/ARTWORK ABOVE THE UNIT TV RECESSED INTO WALL CC40RE Gas Fireplace 07/11/2019 CC40RE Gas Fireplace VENTING INTRODUCTION The CC40LE uses the “balanced flue” technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney. Note: These flue pipes must not be connected to any other appliance. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it’s own separate vent system. Common vent systems are prohibited. VENTING ARRANGEMENT FOR HORIZONTAL TERMINATIONS The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o (two 45o elbows equal one 90o elbow). Note: When using rigid vent pie systems, the rigid pipe adapter (Part# 510-994) must be used in all applications. • Maintain clearances to combustibles as listed in "Clearances" section • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. • Flex system can only be used up to 10 feet - otherwise rigid venting must be used. VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 0. Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 to Set 2 if required. NOTE: A minimum of 1' (305mm) vertical off the top of the unit is required before any horizontal runs can start. Note: For horizontal terminations the Regency Direct Vent Flex System may be used for installations with a maximum continuous vent length of up to 10 feet. If longer runs are required, rigid pipe must be used. 56-1/4” (1429mm) 07/11/2019 CC40RE Gas Fireplace HORIZONTAL TERMINATIONS RIGID PIPE 4" X 6-5/8" The diagrams below show examples of horizontal termination arrangements using one, two, or three 90o elbows (two 45o elbows equal one 90o elbow) 1. A maximum of three 90o elbows are permitted. 2. Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the “Clearances” section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. • A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. • Flex system can only be used up to 10 feet - otherwise rigid venting must be used. HORIZONTAL VENTING WITH TWO (2) 90O ELBOWS HORIZONTAL VENTING WITH THREE (3) 90O ELBOWS H H1 V One 90o elbow = Two 45o elbows. Option V H + H1 With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal. Please note minimum 1 foot between 90o elbows is required. A)1' Min.2' Max. B)2' Min.4' Max. C)3' Min.5' Max. D)4' Min.6' Max. E)5' Min.7' Max. F)6' Min.8' Max. Restrictor Set 0 - Factory Setting One 90o elbow = Two 45o elbows. Option V H V + V1 H + H1 With these options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A)1' Min.1' Max.2' Min.2' Max. B)1' Min.2' Max.3' Min.3' Max. C)2' Min.2' Max.5' Min.4' Max. D)3' Min.2' Max.7' Min.5' Max. E)4' Min.3 Max.9' Min.6' Max. F)5' Min.4' Max.10' Min.7' Max. G)6' Min.5' Max.11' Min.8' Max. H)7' Min.6' Max.12' Min.9' Max. Restrictor Set 0 - Factory Setting 07/11/2019 CC40RE Gas Fireplace VENTING ARRANGEMENT FOR VERTICAL TERMINATIONS Vertical Venting with straight Vertical venting and or with a max. of two (2) 90o Elbows (1 - 90o = 2 - 45o) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbows, with Rigid Pipe Venting Systems. Two 45o elbows equal to one 90o elbow. • Vent must be supported at offsets. • Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. • Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 through to Set 3 if required. Ma x i m u m : 3 7 f t . ( 1 1. 2 m ) Mi n i m u m 8’ 6 ” ( 2 . 6 m ) Mi n . 5 6 - 1 / 4 ” (1 4 2 9 m m ) Minimum length of pipe between elbows 12” (305mm) Ma x i m u m : 2 7 f t . ( 8 . 2 m ) 0 2 4 6 40 8 10 12 14 16 18 20 22 24 26 28 30 Ver t i c a l H e i g h t ( F e e t ) 32 34 36 38 6 8 Horizontal (Feet) 20 4 10 12 16 1814 20 Vent Restrictor on Set 2 Vent Restrictor on Set 3 Vent Restrictor on Set 1 07/11/2019 CC40RE Gas Fireplace VERTICAL TERMINATIONS RIGID PIPE 4" X 6-5/8" • Two 45o elbows equal to one 90o elbow. Maximum of six 45o elbows allowed. • Vent must be supported at offsets. • Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. Vertical Venting with Three (3) 90o Elbows One 90o elbow = Two 45o elbows. VH1H V1 Option V H + H1 V + V1 With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A)1' Min.2' Max 3' Min. B)2' Min.3' Max 4' Min. C)3' Min.4' Max 6' Min. D)4' Min.5' Max 7' Min. E)5' Min.6' Max 8' Min. F)6' Min.7' Max 9' Min. G)7' Min.8' Max 10' Min. Lengths do not include elbow indicated 07/11/2019