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Home My WebLink AboutFile Documents.200 S Aspen St.0007.2017 (69).ACBK1 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 PVLP-SLP Power Vent Low Profile - Installation Instructions - IntroductIon The Power Vent Low Profile (PVLP-SLP) is certified for use as a horizontal termination cap only on fireplaces manufactured by Hearth & Home Technologies with IPI (in- termittent pilot ignition) gas controls. Fireplaces equipped with millivolt type gas controls CANNOT use this product. 1 Introduction do not dIScArd tHIS MAnuAL notIcE • Leave this manual with party responsible for use and operation. DO N O T DIS C A R D • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. Table of Contents 1 Introduction A. Components and Service Parts List ..................2 B. Installation of PVLP-SLP ...........................2 2 Vent Information and Diagrams A. Installation of Vent Pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 B. Vent/Pipe Regulations .............................3 C. Venting Length - Model Categories and Length Requirements by Termination Type ..................8 3 Framing and Clearances A. Framing and Clearances ...........................9 B. Installing Vent Cap ..............................11 4 Electrical Information A. Wiring the Appliance for the PVLP-SLP ..............16 5 Operating Instructions A. Installation Inspection ............................22 B. Setting the PVLP-SLP Baffle Adjustment .............22 C. Operating Instructions ............................22 D. Maintenance ...................................22 E. Replace Blower/Pressure Switch ...................23 F. PVLP-SLP Troubleshooting ........................23 G. Addendum: Majestic Fireplaces ....................24 IMPortAnt: Failure to read and follow these instruc- tions may create a possible hazard and will void the fire- place warranty. These instructions must remain with the equipment. CAUTION! Risk of Cuts or Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Note: The battery back-up feature of the IPI system is re- moved when the PVLP-SLP power vent is installed. The fireplace may no longer be operated with battery back-up. The PVLP-SLP operates on 120VAC, 60Hz electrical ser- vice which is supplied at the fireplace junction box. IMPortAnt oPErAtIonAL notE: When the control being used to run the fireplace is activated, a 2-minute delay will occur before pilot ignition will begin. This is to allow a pre-purge by the PVLP-SLP. If, after 90 seconds, the pilot and burner do not light, refer to the Troubleshooting section of this instruction for further direction. If a remote is being used, there will also be a 20-minute post-purge in which the PVLP-SLP will continue to run after appliance is turned off. Installation of the PVLP-SLP may be done by a qualified service technician only. Installation MUST comply with lo- cal, regional, state and national codes and regulations. Note: The PVLP-SLP requires a PVLP-CK on all appliance models except the PRIMO models. The PVLP-CK is sold separately. Received 2/8/17 Received 2/8/17 2 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 B. Installation of PVLP-SLP 1. INSTALLATION PRECAUTIONS a. This device must be installed by a qualified installer in accordance with these instructions. b. Safety inspection of the venting system should be performed before and after installation of this power vent. Consult local code officials and follow applicable installation codes. c. do not InStALL dAMAGEd EQuIPMEnt or VENT COMPONENTS. d. Disconnect electrical power supply before making wiring connections. e. Venting of more than one appliance in a common vent system is prohibited. f. Clearances between the vent pipe and combustible materials must be maintained at 1-1/2 inches top, 1 inch sides and bottom. g. All outer pipe joints must be sealed with silicone (with a minimum of 300° F continuous exposure rating). See Section 2.A. CAUTION! Failure to install, operate, and maintain the power venting system in accordance with manufacturer's instructions will result in conditions which may produce bodily injury and/or property damage. BLOWER ASSEMBLY 4052-796 VACUUM SWITCH 4052-803 NOTE: Wire Harness connecting PVI to appliance sold separately. The length of wire harness needed varies by installation. For all appliances other than the premium linear models a PVLP-CK conversion kit is required. This kit includes all components to install the PVLP-SLP. Figure 1.1 Service Parts 2. InStALLAtIon GuIdELInES a. The exit termination of mechanical draft systems shall not be less than seven feet above grade when located adjacent to public walkways. b. A mechanical drafting venting system shall terminate at least three feet above any forced air inlet located within 10 feet. c. A PVLP-HS heat shield is available and sold separately if the PVLP-SLP is installed in an accessible area. d. If the PVLP-SLP will be installed in a location where the exhaust housing assembly needs to be removed for service or maintenance, the pipe must be installed to allow for a minimum of 18" of pipe to be removed at the time of service. This will allow adequate space to remove the exhaust housing assembly. A. Components and Service Parts List Service Parts List Replacement parts can be obtained from your dealer. Re- pair of the Power Vent should only be done by a qualified service technician. Required Wire Harness Lengths Available Part Number 10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100 NOTICE: The blower motors present in this power vent will generate sound during operation. The effects of the increased sound level can be minimized with careful plan- ning during installation of the system. Received 2/8/17 Received 2/8/17 3 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 2 Vent Information and Diagrams A. Installation of Vent Pipe For information on standard procedures for venting the appliance, refer to the "Vent Information and Diagrams" section of the appliance installation manual. For the allowable pipe lengths and elbow combinations for an appliance utilizing the PVLP-SLP, consult the Power Vent diagrams in the Vent Information and Diagrams sec- tion of the appliance installation manual. The PVLP-SLP uses SLP pipe (6-5/8 inch) connections. In certain cases, a pipe adapter may be used in the vent run. The DVP-2SL adapts from 5 in. / 8 in. DVP series starting collars to 4 in. / 6-5/8 in. SLP series vent pipe. A DVP-SLP24 may also be used to transition from a DVP to SLP pipe when using this cap. Either SLP or DVP venting may be used throughout the vent run except on certain models that require DVP pipe. See Table 2.1. Refer to Section 2.B for more information regarding venting regulations. B. Vent/Pipe Regulations WARNING! Risk of Fire! Maintain minimum pipe length requirement between appliance and PVLP-SLP on all models. Combustible materials surrounding pipe may overheat. 1. A minimum length of venting is required between the appliance and the PVLP-SLP. This minimum length requirement varies for the specific appliance. Refer to Table 2.1. for requirements for specific models. Once the minimum length requirement is met, the PVLP-SLP may be installed at any location within the vent run configuration. 2. For every 1 ft. of vertical drop the total allowable length must be reduced by 2 ft. Figure 2.1 Silicone Sealant All outer pipe joints must be sealed with silicone (with a minimum of 300ºF continuous exposure rating), includ- ing the slip section that connects directly to the horizontal termination cap. • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 2.1. • Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated. note: See Table 2.1 for model specific vent requirements. Received 2/8/17 Received 2/8/17 4 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Table 2.1 WARNING! Risk of Fire! • A minimum length run of initial vent pipe is required between the appliance and the inlet of the PVLP-SLP on some appliance models. • Some models require DVP Series pipe for the initial minimum vent section directly off the appliance. *If using the PVLP-SLP with a Majestic fireplace refer to addendum on page 24. ModEL MINIMUM VENTING BETWEEN APPLIANCE AND PVLP-SLP 6000C, 6000CL, 6000CLX, 8000C, 8000CL, 8000CLX 6000BEC No minimum vertical venting required for rear vent appliances. Must have a 90 degree elbow for top vent appliances. 6000CMOD, 8000CMOD CD4236, CD4842 CNXT4236, CNXT4842 DV3732 DBDV36I, DBDV42I, DBDV36PLATI, DBDV42PLATI ECLIPSE-32, ECLIPSE-36 EVEREST GDST3831, GDST4336, GDCR4136, GDCL4136 ION-S7, ION-H7 NDV3630, NDV3933, NDV4236, NDV4842 NEVO3630, NEVO4236 NNXT3933, NNXT4236 ST-36TR. ST-36TR, ST-36TRB, PIERI-36TR, PIER- 36TRB, LCOR-36TRB, RCOR-36TRB PRIMO48, PRIMO60, PRIMO72, PRIMO48ST, PRIMO60ST, PRIMO72ST REVO-S21, REVO-H31 SLR32, RAVE3012I SLR, RAVE4013I SL-350TRS, SL-550TRS, SL-750STRS SL-550TR, SL-750TR, SL-950TR SL-550METRO SL-550F, SL-750F ST-550T, ST-550TM ModEL MINIMUM VENTING BETWEEN APPLIANCE AND PVLP-SLP ESC-42ST Minimum two feet straight vertical DVP pipe directly off appliance followed by 90 degree elbow and DVP-2SL or DVP-SLP24 adapter. HEIR36, HEIR42, HEIR50 LUX36, LUX42 TRUE-36, TRUE-42, TRUE-50 CERONA-36, CERONA-42 MEZZO36, MEZZO36ST, MEZZO48, MEZZO48ST MEZZO60, MEZZO60ST, MEZZO72, MEZZO72ST CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST, CRAVE7260, CRAVE7260ST, CRAVE8472, CRAVE8472ST B. Vent/Pipe Regulations (continued) ► Received 2/8/17 Received 2/8/17 5 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 MAXIMUM VERTICAL DROP MAXIMUM VERTICAL DROP FROM APPLIANCE notE: Maximum total vent run= Total vertical vent run + Total horizontal vent run DIRECT VENT WITH 4 in./ 6-5/8 in. DIAMETER SLP PIPE MAX. ELBOWS (45° & 90°) MAX. TOTAL VENT RUN (FT.) MAX. VERT. DROP (FT.) 12-45° or 6-90° 100’ *only allowed on certain models 12’ See chart in Section 2.C DIRECT VENT WITH 5 in. / 8 in. DIAMETER DVP PIPE MAX. ELBOWS (45° & 90°) MAX. TOTAL VENT RUN (FT.) MAX. VERT. DROP (FT.) 12-45° or 6-90° 100’ *only allowed on certain models 12’ See chart in Section 2.C AdAPtEr KItS PArt nuMBEr PArt dEScrIPtIon DVP-SLP24 Adapts from 5 in./ 8 in. DVP-series starting collars to 4 in./ 6-5/8 SLP-series vent pipe. DVP-2SL Adapts from 5 in./ 8 in. DVP-series starting collars to 4 in./ 6-5/8 SLP-series vent pipe. NOTICE: If a a pipe configuration includes a vertical component that goes downward, a vertical component going back upward is not allowed. note: For every 1 ft. of vertical drop the total allowable length must be reduced by 2 ft. note: See the PRIMO install manual (2310-970) for allowed vent configurations for the following SKUs: PRIMO48 PRIMO60 PRIMO72 PRIMO48ST PRIMO60ST PRIMO72ST Received 2/8/17 Received 2/8/17 6 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 H1 H2 V2 V1 A DVP-2SL or DVP-SLP24 is required in any position after the first 90 degree elbow on certain models. See Table 2.1. Top Vent - Horizontal Termination Figure 2.2 Horizontal PVLP Orientation Minimum Vent Run Maximum Vent Run A minimum of 2 ft. of vertical piping is required between the appliance and the PVLP-SLP with certain appliance mod- els. See Table 2.1. See Chart in Section 2.C: "Venting Length - Model Categories and Length Requirements by Termination Type." note: For every 1 ft. of vertical drop the total allowable length must be reduced by 2 ft. WARNING! Risk of Fire! Minimum 2 ft. straight vertical DVP pipe directly off appliance followed by 90 degree elbow and DVP-2SL adapter on these models: ESCAPE-42DV, ESCAPE-36DV, ESC-42ST, hEIR36, hEIR42, hEIR50, LUX36, LUX42, TRUE-36, TRUE-42, TRUE-50, CERONA-36, CERONA-42, MEZZO36, MEZZO36ST, MEZZO48, MEZZO48ST, CRAVE4836, CRAV- E4836ST, CRAVE6048, CRAVE6048ST, CRAVE7260, CRAVE7260ST, CRAVE8472, CRAVE8472ST, MEZZO60, MEZZO60ST, MEZZO72, MEZZO72ST Combustibles surrounding pipe may overheat. Received 2/8/17 Received 2/8/17 7 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 H1 H2 V2 V1 NOTICE: If pipe configuration includes a vertical component that goes downward, a vertical component going back upward is not allowed. A DVP-2SL or DVP-SLP24 is required in any position after the first 90 degree elbow on certain models. See Table 2.1. Figure 2.3 Horizontal PVLP Orientation WARNING! Risk of Fire! Minimum 2 ft. straight vertical DVP pipe directly off appliance followed by 90 degree elbow and DVP-2SL adapter on these models: ESCAPE-42DV, ESCAPE-36DV, ESC-42ST, hEIR36, hEIR42, hEIR50, LUX36, LUX42, TRUE-36, TRUE-42, TRUE- 50, CERONA-36, CERONA-42, MEZZO36, MEZZO36ST, MEZZO48, MEZZO48ST, CRAVE4836, CRAVE4836ST, CRAVE6048, CRAVE6048ST, CRAVE7260, CRAVE7260ST, CRAVE8472, CRAVE8472ST, MEZZO60, MEZZO60ST, MEZZO72, MEZZO72ST Combustibles surrounding pipe may overheat. Top Vent - Horizontal Termination con't. Minimum Vent Run Maximum Vent Run A minimum of 2 ft. of vertical piping is required between the appliance and the PVLP-SLP with certain appliance mod- els. See Table 2.1. See Chart in Section 2.C: "Venting Length - Model Categories and Length Requirements by Termination Type." note: For every 1 ft. of vertical drop the total allowable length must be reduced by 2 ft. Received 2/8/17 Received 2/8/17 8 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Horizontal Termination Total Venting Length (Feet) Includes both horizontal and vertical section of pipe # of Elbows 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1 0 0 0 0 1 1 1 1 2 3 2 0 0 0 0 1 1 1 2 3 3 0 0 0 0 1 1 1 2 4 0 0 0 1 1 1 2 3 5 0 0 0 1 1 1 2 6 0 0 1 1 1 2 3 7 0 0 1 1 1 2 3 8 0 1 1 1 1 2 9 0 1 1 1 1 2 10 1 1 1 1 2 3 11 1 1 1 1 2 12 1 1 1 1 2 C. Venting Length - Model Categories and Length Requirements by Termination Type The Model Category (0,1, 2 or 3) in Table 2.2 corresponds with the number in the shaded area of the Allowable Vent Length Chart In Table 2.3. Table 2.2 Models Table 2.3 Allowable Vent Runs - Horizontal Termination note: See the PRIMO install manual (2310-970) for allowed vent configurations for the following SKUs: PRIMO48, PRIMO60, PRIMO72, PRIMO48ST, PRIMO60ST, PRIMO72ST. These configurations are not allowed. HEAt & GLo HEAtILAtor MAJEStIc Category 0 Category 0 &1 Category 0, 1 & 2 Category 0,1, 2 & 3 Category 0 Category 0, 1 Category 0, 1 & 2 Category 0, 1, 2 & 3 Category 0, 1 & 2 REVO-S21 ST-550T SL-550TR, SL-750TR, SL-950TR SLR-B, SLR-C ION-H7 RAVE3012I NDV3630, NDV3933, NDV4236, NDV4842 RAVE4013i DBDV36I, DBDV42I, DBDV36PLATI, DBDV42PLATI REVO-H31 ST-550TM SL-350TRS, SL-550TRS, SL-750TRS RED40, RED40ST ION-S7 CD4236, CD4842 SLR32 6000C, 6000CL, 6000CLX, 6000BEC ESC-42ST CNXT4236, CNXT4842 8000C, 8000CL, 8000CLX ESCAPE-36DV NEVO3630, NEVO4236 6000CMOD, 8000CMOD ESCAPE-42DV DV3732 SL-550METRO, SL-550- BE-M TRUE-36 GDST3831, GDST4336, GDFL4136, GDCR4136, GDCL4136 HEIR36, HEIR42, HEIR50ST-36TR,ST-36TRB,PIER- 36TR, PIER-36TRB, LCOR- 36TRB,RCOR-36TRB TRUE-42 TRUE-50 MEZZO60, MEZZO60ST MEZZO72, MEZZO72ST LUX36, LUX42 CRAVE4836, CRAVE4836ST CRAVE6048, CRAVE6048ST MEZZO36, MEZZO36ST, MEZZO48, MEZZO48ST CERONA-36 CERONA-42 CRAVE7260, CRAVE7260ST, CRAVE8472, CRAVE8472ST SL-550F, SL-750F NNXT3933 NNXT4236 EVEREST ION-H7 ECLIPSE-36 ► Received 2/8/17 Received 2/8/17 9 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 A. Framing and Clearances Chassis Dimensions The dimensions are measured as shown in Figure 3.1. 3 Framing and Clearances Figure 3.1 Dimensions and Minimum Clearances 14 in. [356mm] 15-1/2 in. [394mm] [292mm] 11-1/2 in. 8 in. [203mm] [112mm] 4-3/8 in. 5-1/4 in. 4-3/4 in. 2-1/4in. 10 in. [254mm] [135mm] [57mm] 2-1/4in. [57mm] [121mm] [241mm] 9-1/2 in. 12-1/2 in. [318mm] [159mm] 6-1/4 in. 1-1/2 in. [38mm] Front View Without Cover Front View With Cover Side View Back View Top view 10 IN. 13 IN. Framing Dimensions 1. Construct a framework as shown in Figure 3.2. Framework material should be the same dimensions as the material used for the wall framing. The dimensions of the box must be 10 inches high by 13 inches wide. 2. Cut a 10 inch high by 13 inch wide opening into the exterior of the structure. Stay inside of the newly installed framing as shown in Figure 3.2. Figure 3.2 Received 2/8/17 Received 2/8/17 10 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Roof Top Termination 1. If the PVLP-SLP is going to terminate on a flat roof, an enclosure similar to the one shown in Figure 3.4 will need to be constructed. 1 in. [25mm] 1-1/2 in. [38mm] 0 2 in. [51mm] 20-3/4 in. [527mm] 12 in. [305mm] Figure 3.4 0 in. 0 in. 0 in. 0 in. 1 in. [25mm] to side of pipe 1 1/2 in. [38mm] to top of pipe 1 in. [25mm] to bottom of pipe 2 in. [51mm] to back of cap Top View Side View Clearance to Combustibles Figure 3.3 Received 2/8/17 Received 2/8/17 11 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Figure 3.5 B. Installing Vent Cap 1. Remove the eight screws holding the back cover to the cap. See Figure 3.5. 2. Slide the exhaust housing assembly out of the back of the cap. See Figure 3.6 and 3.7. 3. Remove the four corrugated shipping pads. See Figure 3.8. 4. Install PVI wiring harness through the electrical access hole in back cover cap. See Figure 3.9. Figure 3.6 Figure 3.7 Figure 3.8 Figure 3.9 notE: • The PVLP-SLP may be painted to a desired color, as long as the paint selected has sufficient temperature and environmental ratings. • Thoroughly sand the existing coating prior to painting with sand paper or steel wool. • The front of the cap cover may be field-painted and cured up to 400 degrees Fahrenheit (204° C). All remaining parts of the cap may be painted but they may not be cured beyond 190 degrees Fahrenheit (88° C) due to gaskets and components overheating. • Certain areas of the cap surface may reach up to 600 degrees Fahrenheit (316° C). Paints selected should have sufficient temperature ratings. • Cap contains silicone sealant which could affect adherence of paint. Please advise local painter of silicone content. Received 2/8/17 Received 2/8/17 12 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 B. Installing Vent Cap (con't) 7. The air baffle is shipped in the closed position; for cer- tain vent runs the air baffle will need to be adjusted. To adjust the baffle, remove the locking screw. See Figure 3.14. (Refer to section 5B to determine baffle setting.) Figure 3.12 Figure 3.13 Figure 3.10 Figure 3.11 6. Attach the white and black wires from the PVI harness to the two black wires coming from the blower. Attach the green wire from the PVI harness to the green/yellow wire coming from the blower. See figure 3.12. NOTE: After all wires are connected, the wire should look like the picture in Figure 3.13. Figure 3.14 Figure 3.15 5. Attached the red and brown wires to the pressure switch. See Figure 3.11. NOTE: Make sure there is no more than 4 or 5 inches of wire extending through the back cap cover. See Figure 3.10. 8. To open the baffle, turn the adjustment bolt counter clockwise. See Figure 3.15. CAUTION! Risk of overheating! The baffle must re- main fully closed when using PVLP-SLP with PRIMO models. See installtion instructions for details and PRIMO48 exception. Received 2/8/17 Received 2/8/17 13 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 B. Installing Vent Cap (con't) Figure 3.16 Figure 3.17 NOTE: Use a tape measure to measure the distance from the front cover to the flange on the air baffle. See Figure 3.16. 9. Reinstall the exhaust housing addembly into the cap after the wiring and baffle adjustment have been completed. 10. The front cover must be removed to access the mount- ing holes for the cap. Remove the four screws that attach the front cover, then remove the cover. See Figure 3.17. Received 2/8/17 Received 2/8/17 14 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 NOTICE: It is imperative that the PVLP-BEK kit be installed squarely or the PLVP-SLP may not fit into opening left once finishing has occurred. Also care should be taken to ensure that PVLP-BEK is secured flat to wall. 17. The wall is now ready to be finished. Finishing materials such as stone, marble or brick can then be applied up to the flanges of the PVLP-BEK that protrude perpendicular to the wall. This will ensure that the cap will fit into the opening after finishing has been completed. NOTICE Outside flanges of the PVLP-BEK must not have any pressure on them from the finishing materials. This could cause the opening left after finishing to be too small. 18. After PVLP-BEK has been installed and the finishing of the wall has taken place, apply a bead of silicone (with a minimum of 300° F continuous exposure rating) to the PVLP-BEK around the entire metal flange, as shown in Figure 3.23 with the dotted line. APPLY SILICONE (with a minimum of 300°F continu- ous exposure rating) TO FLANGE OUTSIDE FLANGE (SECURE FIRST) OUTSIDE FLANGE (SECURE FIRST) APPLY SILICONE (with a minimum of 300°F continuous exposure rating) TO TOP CORNERS APPLY SILICONE (with a minimum of 300°F continuous exposure rating) TO PERFO- RATED HOLES. Figure 3.20 PLVP-BEK Attached to Wall Figure 3.18 Bend BEK Sections RETURN BEND ON SECTION A LOCATED ON OUTSIDE OF SECTION B. SECT I O N A SECT I O N B SECURE TO BUILDING EXTERIOR USING TOP (2) AND BOTTOM (2) MOUNTING HOLES Figure 3.19 BEK Assembled 11. Assemble the PVLP-BEK kit. Bend the two sections of the PVLP-BEK kit as shown in Figure 3.18. 12. Use the supplied screws to assemble the box as shown in Figure 3.19. The return bend on section A should be located on the outside of section B. 13. Place assembled box over the framed opening in the wall with outside flanges oriented vertically and held tight to the building exterior. See Figure 3.20. note: A PVLP-BEK kit will be needed for installations with exterior finishing materials greater than 1 in. thick. Order with the appliance and venting system. It will be used to ensure that the finishing is done to the appropriate size for the low profile power vent (PVLP) to be installed properly. If installing with finishing material less than 1 inch thick go to step 22. 14. Drive two of the supplied screws through opposite ends of the two outer flanges. This will secure the PVLP-BEK extension box to the building and allow for squaring of the PVLP-BEK. See Figure 3.20. 15. Seal all corners, joints and bend lines with silicone (with a minimum of 300° F continuous exposure rating) caulk. Ensure all gaps and holes are filled so a sealed envelope is formed. 16. If finishing material extends past the cap extension box (BEK) more than one inch, an additional BEK is required. Cap extension boxes may be stacked for thicker wall applications: • Attach first box to the wall. • Assemble second box. • Bend the two outside flanges of the second box around to the inside of the box. • Secure the second box to the first using four #8 x 1/2 sheet metal screws. Received 2/8/17 Received 2/8/17 15 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 SECURE TO BUILDING EXTERIOR USING TOP (2) AND BOTTOM (2) MOUNTING HOLES BEK Figure 3.21 SLP-LPC Attached to LPC-BEK Figure 3.23 Figure 3.24 Figure 3.25 21. Place decorative cover onto cap and fasten. Once cover has been secured, installation is complete. 22. Place a bead of silicone (with a minimum of 300° F continuous exposure rating) on the back side of the mounting flange for the cap. See Figure 3.23. 23. Install the cap into the wall and attach the cap to the wall using the eight screws provided. See Figure 3.24. NOTE: Be careful not to tear the gasket on the mounting flange. 24. Once the cap is fastened to the wall, apply a bead of silicone around the cap base. See Figure 3.25. 25. Reinstall the cap cover using the four scews removed earlier. SILICONE (with a minimum of 300°F continuous exposure rating) (ALL 4 SIDES) SILICONE (with a minimum of 300°F continuous exposure rating) (ALL 4 SIDES) FINISHING MATERIAL 5 IN. MAXIMUM BEK PVLP- S L P Figure 3.22 Silicone Weather Sealing 20. After the PVLP-SLP has been secured to the PVLP- BEK, silicone (with a minimum of 300° F continuous exposure rating) should be applied around outer edge of PVLP-BEK where it meets the building exterior. Silicone (with a minimum of 300° F continuous exposure rating) should also be applied where PVLP- SLP and PVLP-BEK meet, as shown in Figure 3.22. 19. Apply a bead of silicone (with a minimum of 300° F continuous exposure rating) around the entire metal flange of the PVLP-SLP. See Figure 3.23. Align with PVLP-BEK as shown in Figure 3.21. Ensure cap is level and square, then secure PVLP-SLP to PVLP-BEK as shown in Figure 3.22. Received 2/8/17 Received 2/8/17 16 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 A. Wiring the Appliance for the PVLP-SLP NOTICE: The 8K1-PVI control module must be used to integrate the PVLP-SLP to the fireplace. (The 8K1-PVI is included with the PVLP-CK which is sold separately. When installing the PVLP-SLP on PRIMO models the 8K1-PVI is included with the fireplace.) NOTICE: Electrical wiring must be done in accordance with national, provincial, and/or local electric codes. CAUTION! Risk of shock! Disconnect electrical power from fireplace/power vent before performing any mainte- nance, repair, or electrical wiring. NOTICE: Electrical service of 120 VAC-60Hz must be supplied to the junction box of the fireplace in order for the power vent to operate correctly. 4 Electrical Information TO JUNCTION BOX (110V) MODULE FLAME SENSE IGNITER GROUND ORANGE (PILOT) GREEN (MAIN) BROWN BLACK RED BATTERY PACK 6V DC (AA X 4) THERMOSTAT WIRE ASSEMBLY / WALL SWITCH WIRE STEP 2 STEP 1 STEP 4 STEP 5 STEP 3 STEP 6 Figure 4.1 IntelliFire Plus™ (Black) IPI Module Wiring as Shipped from Factory rEMoVAL of unnEcESSAry PArtS Refer to the appropriate directions depending on the color of the IPI module (Black or Green.) IntelliFire Plus™ IPI Module (Black) Refer to Figure 4.1 for steps 1 through 5. The shaded portion corresponding to the numbered step is the task to be performed. 1. Unplug control module power. 2. Detach the white and orange wires from the control module. 3. Detach the remaining harnesses from the control mod- ule. 4. Remove the black control module. This will no longer be needed. 5. Remove and discard battery pack (if present). 6. Remove and discard IPI wire harness. NOTICE: When installing the power vent with the MEZZO and CRAVE models, the LED will need to be disconnected from the AUX2 (factory setting) and moved to AUX1. Plug the power vent system into AUX2. The LED function will only be operational on the HIGH setting. Received 2/8/17 Received 2/8/17 17 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 STEP 1 PLUG-IN REMOTE JUMPER WIRE ORG GRN BRN BRN RED BLK INTERMIT TENT PILOT IGN ITOR ORG WHT IGNIT IO N MO DULE 3 VAC TR ANSFORMER VALVE 3 VAC THERMOSTATWIRE ASSEMBLY STEP 3 STEP 2 STEP 5 STEP 4 Figure 4.2. IntelliFire (Green) IPI Module Wiring as Shipped from Factory IntelliFire IPI Module (Green) Refer to Figure 4.2 for steps 1 through 5. 1. Remove and discard wire harness connecting the valve to the control module. 2. Unhook the 3V transformer and discard. This will no longer be used. 3. Remove and discard battery pack (if present). 4. Detach the white and orange wires from the control module. 5. Remove the green control module. This will no longer be used. Received 2/8/17 Received 2/8/17 18 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 InStALLAtIon The type of control used to power the appliance is the de- termining factor in making the appliance compatible with the PVLP-SLP. Table 4.1 indicates which set of instructions to use. • A 7/8 in. diameter hole must be bored in the side of the fireplace outer wrap in which the 5 wires from the power vent will be routed. The hole should be located 2 inches to the side of the junction box and 4-inches up from the base of the fireplace. controL rEfErEncE RC100 RC200 RC300 FIGURE 4.3 FIGURE 4.4 IntellifireTM Plus IPI Module (Black) 1. Attach the new 8K1-PVI module to the 6V transformer. 2. Connect the pilot wires (white to S and orange to I) to the 8K1-PVI module. 3. Connect the new Aux RC300 to the 8K1-PVI module. 4. Plug the Aux RC300 into the Junction Box. 5. Attach the 8K1-PVI wire harness to the 8K1-PVI module. Connect green and orange valve wires and reconnect ground wire to chassis. 6. Connect the accessory cable coming from the PVLP to the AUX RC300 (AUX 2 port) and the corresponding colored wire on the wire harness. 7. Connect the stepper motor wires to the 8K1-PVI module. STEP 4 VALVE ORANGE (PILOT) GREEN (MAIN) GROUND WHT AUX RC300 MODULE AUX 1 AUX 2 8K1-PVI TO JUNCTION BOX 110VAC ACCESSORY CABLE ORG TO JUNCTION BOX 110VAC 8K1-PVI WIRE HARNESS BROWN RED STEP 1 STEP 2 STEP 3 STEP 5 STEP 6 STEP 7 Figure 4.3 PVLP Wiring for IntelliFire TM Plus RC100, RC200, RC300 Controls Table 4.1. Received 2/8/17 Received 2/8/17 19 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Intellifire IPI Module (Green) 1. Attach the new 8K1-PVI module to the 6V transformer. 2. Connect the pilot wires (white to S and orange to I) to the 8K1-PVI module. 3. Connect the new Aux RC300 to the 8K1-PVI module. 4. Plug the Aux RC300 into the Junction Box. 5. Attach the 8K1-PVI wire harness to the 8K1-PVI module. Connect green and orange valve wires and reconnect ground wire to chassis. 6. Connect the accessory cable coming from the PVLP to the AUX RC300 (AUX 2 port) and the corresponding colored wire on the wire harness. STEP 4 GROUND WHT AUX RC300 MODULE AUX 1 AUX 2 8K1-PVI TO JUNCTION BOX 110VAC ACCESSORY CABLE ORG TO JUNCTION BOX 110VAC 8K1-PVI WIRE HARNESS BROWN RED STEP 1 STEP 2 STEP 3 STEP 5 STEP 6 VALVE ORANGE (PILOT) GREEN (MAIN) Figure 4.4 PVLP Wiring for IntellifireTM IPI Module Received 2/8/17 Received 2/8/17 20 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 RED GREEN BLACK NOTE: Use threaded nut to secure accessory cable to power vent. WHITE BROWN BLOWER TO PVI CONTROL VACUUM SWITCH Figure 4.5 Internal PVI Wiring Received 2/8/17 Received 2/8/17 21 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 A. Installation Inspection 1. Follow safety inspection procedures recommended by national, provincial, and/or local codes. 2. Be certain all electrical connections are properly made and secure. 3. Visually inspect the vent system and determine that there is no flue gas spillage, blockage or restriction, leakage, corrosion or other unsafe deficiencies. 4. Place the fireplace in operation and determine that the burner and power vent are operating properly. The main burner should show no signs of floating, lifting, or flashbacks. 5 Operating Instructions Distance from PVLP-SLP to Appliance Maximum AllowableBaffle Setting 2-15 ft.2.5 in. open 16-39 ft.1.5 in. open Greater than 40 Closed Table 5. B. Setting the PVLP-SLP Baffle Adjustment CAUTION! Risk of electrical shock! DO NOT allow 120VAC wires to contact hot metal surfaces. Use sup- plied wire ties to bundle wires away from flue pipe, fan housing and other metal surfaces. C. Operating Instructions After installation of the power vent, follow the operation instructions of the fireplace. 1. Turn the fireplace ON/OFF switch to "ON". note: During periods of operation after turning the fireplace "ON", there will be a delay before the fireplace ignites. This is due to the time necessary for the fan to reach operating speed and to remove any gases from the combustion chamber. 2. After turning the switch to the "ON" position, if the fire- place does not turn on, shut the switch to "OFF" and inspect the power vent system for any debris that may be obstructing the fan blade movement. 3. Turn the fireplace ON/OFF switch to "OFF" to turn off the burner and the power vent. D. Maintenance WARNING! Risk of Shock! Before performing any main- tenance or repair to the power vent assembly, make sure electrical power is disconnected to the fireplace. 1. Vent System: Inspect all components and connections annually. Replace, seal, or tighten pipe connections if necessary. 2. Motor: The fan motor bearings are sealed and no further lubrication is necessary. To access the motor, vacuum switch or pressure sense tube, refer to Section 5.E. Figure 5.1 Figure 5.2 CAUTION! Risk of overheating! The baffle must remain fully closed when using PVLP-SLP with PRIMO models. note: The air baffle may be adjusted after installation. The baffle adjustment screw can be accessed by remov- ing the front cap cover. • If the burner flames are short, active, and jumping – turn the bolt counter-clockwise (open). Check the burner flames and adjust the baffle again as necessary until the flames are stable, strong, and steady. • If the burner flames are tall, lifting, floating, and ghost- like, the baffle is too open and MUST be closed (turn bolt clockwise). • If the pilot continously sparks and does not become steady, the baffle may need to be opened. The requirements in Table 5 must still be met. Received 2/8/17 Received 2/8/17 22 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 E. Replace Blower/Pressure Switch WARNING! Risk of Shock! Before performing any main- tenance or repair to the power vent assembly, make sure electrical power is disconnected to the fireplace. 1. Remove front cap cover and set aside. See Figure 5.1. If cap has to be serviced, from inside the building, remove the eight screws that hold the rear cover in place and remove the exhaust housing assembly. 2. Remove the nine screws holding the exhaust housing cover. See Figure 5.2. Remove the exhaust housing cover. See Figure 5.3. 3. Remove the hot, neutral and ground wire from the front of the blower. See Figure 5.4. 4. Remove the vacuum tube from the blower. See Fig- ure 5.5. 5. Remove the three screws holding the blower. See Figure 5.6. 6. Remove the blower from the housing. See Figure 5.7. 7. Remove the two screws holding the pressure switch bracket to the exhaust housing. See Figure 5.8. 8. Remove the pressure switch. See Figure 5.9. Figure 5.3 Figure 5.4 Figure 5.5 Figure 5.6 Figure 5.7 Figure 5.8 Figure 5.9 Received 2/8/17 Received 2/8/17 23 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Please contact your Hearth & Home Technologies dealer with any questions or concerns. For the location of your nearest Hearth & Home Technologies dealer, please visit www.hearthnhome.com. Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.hearthnhome.com Symptoms Possible Causes Corrective Action IntelliFire Plus System Main Closes/ Pilot open, 5 seconds later pilot sparking with Blower ON. If condition persists for 60 seconds, 8K-1 locks out with 3 LED alarm. Pilot Rectification Failure 1. Verify that black wire on IPI wire harness is prop- erly grounded to the fireplace chassis. 2. Verify that pilot is not being compromised by draft such that it fails to rectify. With the glass as- sembly in place, verify that the pilot flame is en- gulfing the flame sensing rod on the left side of the pilot hood. With a multi-meter, verify that the current in series between the module and the sense lead is at least 0.14 microamps. 3. Verify that line inlet pressure is within range on rating plate and correct pilot orifice is in pilot. 4. If #1-4 are correct, replace IPI module. Pilot and Main shut down and 8K1-PVI locks out with 4, 5, or 6 LED alarm. Blocked Flue/Insufficient Draft 1. Verify the teflon pressure tube is connected be- tween blower impeller housing and vacuum switch. 2. Verify that wiring within PVI is correct and that the blower operates during the ignition command. 3. Verify that the venting is connected and sealed properly. 4. Verify that the vent termination is not blocked. 5. If #1 thru #4 are complete, connect black and red wires to bypass vacuum switch. If malfunction is corrected, lock-out system until the vacuum switch can be replaced. Main Closes, 5 seconds later pilot sparking with Blower ON. If condition persists for 60 seconds, 8K-1 locks out with 3 LED alarm. Shorted Pilot Sense 1. Verify that the white sensor lead is properly con- nected to the S-terminal on the module. 2. Check for soot deposits on the pilot sense rod, adjacent shielding, or logs. If so, clean affected parts. 3. Verify that the white sense lead from the pilot is not damaged or melted within the firebox or valve compartment. Replace pilot if damage exists. Main Closes, 5 seconds later pilot sparking with Blower ON. If condition persists for 60 seconds, 8K-1 locks out with 3 LED alarm. Disconnected Pilot Sense Verify that white sensor lead is properly connected to the S-terminal and the orange ignitor lead is con- nected to the I-terminal on the module If given ignition command in both ON and RE- MOTE modes, system immediately locks-out with 3 LED alarm. Does not spark or attempt to ignite. Pre-Existing/False Pilot Flame Check for pre-existing pilot flame. If so, the valve is defective and should replaced. Pilot rectifies, burner begins to light, but has a difficult time fully lighting. Draft from back of firebox is too strong due to power vent. Make sure air baffle is properly adjusted. If it is ad- justed properly, place ember material along the back side of the ports that are experiencing the difficult lighting. This will block a portion of the strong draft. F. PVLP-SLP Troubleshooting Received 2/8/17 Received 2/8/17 24 Hearth & Home Technologies • Power Vent Low Profile (PVLP-SLP) Instructions • 4052-900 Rev. G • 5/16 Signature Command Wiring G. Addendum: Majestic Fireplaces This DV Power Vent System was designed to be used only on units with Signature Command (SC or TSC). If the Power Vent System is to be used with a Signature Command (SC) unit, the A/C Module (SCSACM) must also be installed. The Signature Command (TSC) units will have the A/C Module (SCSACM) already installed. The PVLP-SLP Power Vent System was certified by CSA to be used only with Majestic Fireplaces Signature Command Direct Vent fireplace models: When using the Power Vent with the KHLDV, KSTDV, VHLDV or VCFDV Series fireplaces, the rear burner shut- down feature will no longer function. (Refer to diagram and notes on Page 4, Figure 1 of the Direct Vent Power Vent System Module and Wiring Installation Instructions.) The PVLP-SLP Power Vent System must be installed by a qualified professional according to these instructions. Plan the venting layout before starting the installation. Only vent components manufactured by Majestic Fireplaces (4 x 65⁄8 SLP) are approved for use with this DV Power Vent System. Units with 5 x 8 venting use an 5 x 8 to 4 x 65⁄8 SLP reducer (DVP-2SL). Disconnect power supply when installing or servicing the fireplace or the power vent system. The Signature Command battery back up feature will not function when using the Power Vent. Standing Pilot Mode is not available when using the Power Vent System. GEnErAL InforMAtIon Refer to the manual from the Majestic Power Vent wire harness and power vent control module for instructions on wiring the PVLP-SLP to Majestic Fireplaces Required wire harness • PVMW100 Power Vent Kit 100' • PVMW60 Power Vent Kit 60' • PVMW40 Power Vent Kit 40' Includes Signature Command Module ModEL Minimum Vent Height Before 90° Elbow BDV/DVB None BLDV/DVBL 12" CDV None CLLDV None CRLDV None HBDV/DVBH None KHLDV 24" KSTDV 24" MDV/DVM None MLDV/DVML None PFLDV None STLDV None VCFDV None VHLDV None VWDV 24" WDV 12" WDVST 12" Received 2/8/17 Received 2/8/17