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File Documents.533 W Hallam St.0285.2018 (133).ARBK
091418-44 TC42D2 100000364-50 MODEL TC42 SERIES D2 MODULAR DIRECT VENT FIREPLACE Visit www.townandcountryfireplaces.com for the most recent version of this user manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier call the fire department. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. This appliance is suitable for installation in a bedroom or bed sitting room. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. TC42D2 INSTALLATION MANUAL INSTALLATION MANUAL 12/04/2018 Caution ......................................................................................3 Safety ........................................................................................3 Important Note for the Commonwealth of Massachusetts .......4 Fireplace Dimensions ................................................................5 Minimum Clearances to Combustible Material .........................5 Installation Requirements ..........................................................6 Manufactured (Mobile) Home ....................................................6 Window Frame Removal ...........................................................6 Top Standoffs ............................................................................7 Locating The Fireplace ..............................................................7 Framing and Finishing ...............................................................8 TC42D Minimum Combustible Framing Dimensions ................9 Recessed Installation .......................................................9 TC42 Steel Stud Framing Kit ...................................................10 Steel frame assembly instructions ...................................11 Fixed Lintel ..............................................................................12 Framing Kit Adjustment ....................................................12 Fireplace Facing Allowance ...........................................13 Hearth Extension .....................................................................13 Electrical ..................................................................................14 Wall Switch and Remote Control ............................................15 Wall Switch to IFC Communication Cable Continuity Check ..15 Selecting Natural Vent and Power Vent Modes .......................16 Home Automation ...................................................................17 Gas Supply ..............................................................................18 Gas Pressure Check ................................................................18 Correct gas pressure requirement....................................18 Venting .....................................................................................19 Attention! • Turn off the main gas supply for the appliance during installation or maintenance of the receiver/ module device. • Turn off main gas supply for the appliance prior to removing or reinserting the batteries. • In case of remote control malfunction, turn off the fireplace using the “on/off” main switch located on the wall. • For installation/maintenance, turn off the fireplace at the on/off switch located on the wall and at the fireplace power supply circuit breaker. Wall Termination Venting .........................................................19 Wall Termination Venting Chart ...............................................22 Roof Termination Venting Chart ...............................................23 Ceiling Opening: ...............................................................24 Ceiling Firestop: ...............................................................24 Vent Pipe Installation: .......................................................24 Roof Support Bracket: .....................................................24 Roof Vent Terminal: ..........................................................25 Vent Terminal Clearance ..........................................................26 Vent Terminal Minimum Clearances ........................................26 Vent Pipe Sealant ....................................................................27 Vent Restrictor Adjustment .....................................................28 Wall Shield Ceiling Firestop Thimble ........................................29 Roof Termination Kit ................................................................29 Wall Termination Kit .................................................................29 Vent Pipe Dimensions .............................................................30 Vent Offset Chart .....................................................................31 Firebox Panels Installation ......................................................32 Finishing Touch Trim Kit Instructions .......................................33 Linking Remote Handset to the Fireplace ...............................34 Maintenance ............................................................................36 Glass Panel: .....................................................................36 Annual Inspection: ............................................................37 Periodically: ......................................................................37 Wiring Diagram ........................................................................38 TC42D Replacement Parts ......................................................39 Replacement Parts – Control System .....................................40 Rating Label ............................................................................41 Table of Contents 2 TC42D2 091418-44100000364-50 HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. !DANGER A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and shall be installed for the protection of children and other at-risk individuals. 12/04/2018 FOR YOUR SAFETY - Do not install or operate your Town & Country fireplace without first reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Town & Country Fireplaces Warranty and may prove hazardous. This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Note: When lit for the first time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals. Do not use the fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. Due to high temperatures, this gas appliance should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young chil- dren, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces. Clothing or other flammable material should not be placed on or near the appliance. Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a hazardous condition. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures. This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. 3 100000364-50 TC42D2 091418-44 Caution Safety We recommend that our gas hearth products be installed and serviced by professionals who are certified in the United States by the National Fireplace Institute® (NFI) as NFI Gas Specialists 12/04/2018 Important Note for the Commonwealth of Massachusetts From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed, in addition, the installing plumber or gas fitter shall observe that a battery operated or hard-wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2) (a) 1 through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4. 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer. 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. 4 TC42D2 091418-44100000364-50 12/04/2018 Figure 1: TC42D Overall dimensions. Minimum Clearances: Side standoffs ....................................................0 in. (0 mm) Back standoffs ...................................................0 in. (0 mm) Top standoffs ......................................................0 in. (0 mm) Bottom of appliance ...........................................0 in. (0 mm) Adjacent side wall ..............................................4 in. (102 mm) Ceiling to appliance ..........................................24 in. (610 mm) *Mantel to appliance ............................ See Figure #2 **Maximum Mantel extension ...............See Figure #2 Mantel support ...................................................4 in. (102 mm) Vertical vent pipe ........................................1 3/4" in. (45 mm) Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm) 24” 38 1/2” 4” MANTEL ADJACENT WALL OR MANTEL SUPPORT CEILING UNIT MAY BE RECESSED UP TO 4 1/2” WITH NON-COMBUSTIBLE MASONRY TYPE MATERIAL ** * Figure 3: TC 42D Ver 2 Mantle. * MANTEL CLEARANCE A 9” B 6” C 3” ** MANTEL DEPTH D 12” E 6 3/4” F 1 1/2” Mantel Clearance Chart MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON-COMBUSTIBLE FINISH MATERIAL SEE FIG #14 & 15 NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA. COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STANDOFFS STANDOFFS STEEL FRAMING FIREPLACE FRONT TOP OF LINTEL BAR A B C D E F Figure 2: TC 42 Ver 2 Mantle clearances. 5 100000364-50 TC42D2 091418-44 Fireplace Dimensions Minimum Clearances to Combustible Material 12/04/2018 Figure 4: Safety barrier screen. The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualified (licensed or trained) personnel should install this product. In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product. In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "first sale". Consult local codes for approval. The fireplace must be fastened in place. Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA). Warning: Turn off the fireplace, and allow ample time for the unit to cool before proceeding. Caution: The ceramic glass is very fragile, and should be handled with care. The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle. 1. Remove safety barrier screen (Figure 4) by prying the top portion of the screen toward you, then lift the screen from its tabs (inset) located at the base of the window frame. 2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed) 3. Using a screwdriver (Figure 5) or other similar object, push against the notch in the top of the latch and grab the bottom of the latch handle as it protrudes (Figure 6). Lift handle until latch hook disengages. Repeat for other side while holding glass so it does not tip out. 4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to disengage from its bottom track. 5. Place the window frame in a safe place to avoid damage. 6. Re-assemble in reverse order. Latch handle should snap into place and be flush with window frame when engaged correctly. 7. Reinstall Trim Kit if required. 8. Reinstall safety barrier screen. TIP: To ensure glass door is properly latched, grasp the top left and right sides of the glass frame. Under moderate pressure it should pull forward and return to original position evenly on both sides. HANDLE Figure 5: Accessing handle. Figure 6: Handle. 6 TC42D2 091418-44100000364-50 Installation Requirements Window Frame Removal Manufactured (Mobile) Home 12/04/2018 Figure 7: TC42D Standoffs. Figure 8: TC42D Possible locations. The top standoffs are shipped loose inside the fireplace and must be installed on top of the fireplace (Figure 7). Do this once the fireplace is on site and in position. In planning the installation for the fireplace, it is necessary to determine where the unit is to be installed, loca- tion of vent system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall projection (Figure 8). Due to high temperatures, do not locate this fireplace in areas of high traffic or near furniture or draperies. The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Figure 2 & Figure 3. TOP STANDOFFS 7 100000364-50 TC42D2 091418-44 Locating The Fireplace Top Standoffs 12/04/2018 NOTE: The chase must be properly sealed at the ceiling level or between floors in a multilevel installation. 56 1/4" 53 7/8" IT IS HIGHLY RECOMMENDED THAT A FULL HEADER BE INSTALLED ABOVE THE METAL FRAMING KIT NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSULATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE DONE WITH CONVENTIONAL LUMBER STEEL STUD FRAMING KIT DIMENSIONS (Supplied with fireplace) Figure 9: TC42D with supplied steel frame. Note: The fireplace should be in place and venting installed before framing in or building an enclosure around the unit. The Town & Country fireplace must be framed in as described below or totally enclosed with non-combustible material, such as facing brick. If preferred, additional masonry type non-combustible material can be installed above and to the sides up to 4 1/2 inches proud of the appliance. The finishing material must not inter- fere with glass frame access. A Steel Stud Framing Kit is supplied with the fireplace and must be used unless the fireplace is totally enclosed with non-combustible material. Assemble the framing kit as per the instructions on page 10 & page 11 of this manual. Attach the steel frame to the fireplace once the fire- place is in its final position. Secure the steel frame to the framing brackets on each side of the unit. Ensure that the studs are set back far enough to allow for thickness of finishing surface. The sides, back and top of the fire- place can be framed in up to the steel studs and the fireplace standoffs using conventional lumber. Consult local building codes for specific requirements. Due to high temperatures, non- combustible backer board, such as cement board or its equivalent, must be used to sheet in the front of the fireplace, extending 12” above and 5 1/2” to the side of the framing edge bars. (Figure 10) Standard sheet rock (dry wall) may be used beyond this. If the backer board is not to be fin- ished with other non-combustible material such as tiles, it is recom- mended that top sections of the board be a single sheet of calcium silicate board or its equivalent. Taped and mudded joints may crack due to the elevated temperatures. Chase Insulation: When install- ing this fireplace against a non- insulated exterior wall or chase, it is recommended that the outer walls be insulated to same degree as other exterior walls. Do not place fireplace directly against the insu- lation. Cover the insulation and plastic vapour barrier with a solid surface, such as dry wall (sheet rock). Consult local codes. Do not insulate or use plastic vapour bar- rier within the framing kit. CAUTION: See Figure 11 on page 9 BEFORE PROCEEDING. 8 TC42D2 091418-44100000364-50 Framing and Finishing 12/04/2018 4 1/2"MAXIMUM FACING DEPTH NON-COMBUSTIBLE BOARD NON-COMBUSTIBLE MATERIAL STEEL STUD FRAME FIREPLACE FRONT GLASS Top - down view NON-COMBUSTIBLE BOARD 56 1/2" 21 1/4" 1/2" 92 5/8" 65 1/2" 30 1/16" 65 1/2" 54 1/8" 56 1/2" NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING. RANGE 26 1/2" to 28 7/8" 29 3/8" 12 5/8" RANGE1/2" - 2 3/4" FRAMING LINTEL 56 1/2"Control Box & frame can touch If finishing the wall above the unit with paint, the framing kit shipped with the unit should be discarded. Use full sheets of calcium silicate board or equivalent and full length metal studs to finish and frame around the unit. Calcium silicate board is a high grade material with cement, quartz and natural minerals as the main raw materials. (Note: Calcium Silicate is 1/2” thick) CAUTION: Calcium Silicate board can be damaged if dropped or struck. Handle with care. Inspect board prior to installa- tion and do not use if cracked. NOTE: It is recommended to pre-drill mounting holes in the board prior to securing to the framing. This will prevent the board from cracking.Recessed Installation Non-combustible board detail NON-COMBUSTIBLE MATERIALS MUST EXTEND 12" ABOVE AND 5 1/2"TO THE SIDES OF THE FRAMING EDGES. NON-COMBUSTIBLE BOARD 12” 5 1/2” Figure 10: TC 42D Non combustible board dimensions. Figure 11: Recessed installation detail.Figure 12: Non combustible calcium silicate board. Figure 13: TC42D2 minimum combustible framing dimensions. NON-COMBUSTIBLE RECESSED INSTALLATION DETAIL 9 100000364-50 TC42D2 091418-44 TC42D Minimum Combustible Framing Dimensions 12/04/2018 5 6 4 2 3 8 7 Figure 14: TC42D2 Steel frame parts. Each Kit Contains: ITEM DESCRIPTION QTY. 1 SCREW, TEKS #8 X 1/2 (NOT SHOWN) PKG 40 2 SIDE STUD, VERTICAL INNER 53 3/4” L 2 3 SIDE STUD, VERTICAL OUTER 53 3/4” L 2 4 CENTER STUD, VERTICAL SHORT 2 ITEM DESCRIPTION QTY. 5 STUD, HEADER HORIZONTAL 58 1/4” L 1 6 STUD PLATE, HORIZONTAL 1 7 BASE PLATE 2 8 FRAMING PLATE 4 10 TC42D2 091418-44100000364-50 TC42 Steel Stud Framing Kit 12/04/2018 Figure 15: TC42 body with steel frame. NOTE: After frame is assembled, make sure to have the side of the frame with- out the screw holes facing toward the inside of the room. FLAT SIDE OF FRAME SIDE OF FRAME WITH SCREW HOLES FLAT SIDE OF FRAME NOTE: AFTER FRAME IS ASSEMBLED, MAKE SURE TO HAVE THE SIDE OF THE FRAME WITHOUT THE SCREW HOLES FACING TOWARD THE INSIDE OF THE ROOM. 1. Top Frame Assembly Lay out the horizontal header stud (5) on a large flat surface. (Position all pieces on their narrow edges as shown in the illustration- (Figure 14). Position the two 15 1/2” center studs (4) perpendicular to the horizontal header stud, and align with the two innermost sets of screw holes. Fasten with the screws (1) provided. Position the 41 1/4” horizontal stud plate (6) at the bottom end and perpendicular to the vertical center studs (4). Align the bottom ends of the vertical center studs to the two innermost sets of screw holes and fasten with the screws provided. 2. Attach Side Studs (Legs) Lay the inner vertical side studs (2) so that it’s top end aligns with the 2nd set of screw holes of the header stud (5). The side stud should attach to, and be per- pendicular to the 41 1/4” stud plate (6). Fasten with the screws provided. Fasten the vertical outer side studs (3) to the ends of the horizontal header stud (5). Position the base plate (7) at the bottom of the inner and outer side stud legs and fasten with the screws provided. Turn the assembled frame over and install screws to the remaining fastening points. 3. Attach the Assembled Frame to the Unit Align the assembled frame to the unit framing brackets (Figure 15). Align the framing plates (8) to the fastening points through the access holes in the outer side studs (3). 4. Secure to Existing Framing Secure the frame assembly to existing framing through the horizontal top stud (5) and the base plates (7). 5. Install Non-combustible Board Use drywall screws to install the concrete board. SIDE OF FRAME WITH SCREW HOLES Steel frame assembly instructions FRAMING BRACKETS Figure 16: New TC42 updated body with cement board. 11 100000364-50 TC42D2 091418-44 12/04/2018 The lintel on the TC42D2 is in a fixed posi- tion on the fireplace and there is no adjust- ment to move the lintel toward you or away from you once the fireplace has been located in its final position. Instead, the fire- place itself must be manoeuvered so that the front face of the lintel determines the final position of the fireplace. The Framing Kit allows for a 2 1/4 inch adjustment along the Framing Brackets. Use this range to help determine the front of the facing material. The thickness of the facing material, wether 1/2 inch calcium silicate board or a rock facing must be taken into consideration before settling on a final position of the fireplace. See “Fireplace Facing Allowance” on page 13. Fixed Lintel Framing Brackets Figure 17: TC42D2 Fixed lintel. Range: 2 1/4” Figure 18: Framing bracket. Framing Kit Adjustment 12 TC42D2 091418-44100000364-50 12/04/2018 Bottom of replace Maximum height of 1” above bottom of replace Lintel Hearth Extention Figure 20: TC42D Hearth extension. This fireplace is designed to finish either flush with the facing material or can be installed with a 4 1/2 inch recess, see “Figure 10: TC 42D Non combustible board dimensions.” on page 9. The fireplace can accommodate facing material thickness from 1/2 of an inch to 2 1/4 inches if installing flush. Care should be taken to correctly determine the facing material thickness so that the fireplace is positioned so that the front of the fireplace is flush with the facing material. Facing material must not interfere with the ability for the door or the screen to open. Caution: While a hearth extension is not required and combustible flooring materials may be brought directly up to the fireplace, many materials (such as wood flooring) may not tolerate the radiant heat from this fireplace, resulting in discoloration, shrinking and cracking. For this reason, we suggest a non-com- bustible hearth that is no more than 1” above the bottom of the fireplace. If thicker, fireplace must be raised accordingly. Caution: Hearth extensions thicker than 1” will interfere with the safety screen and window frame when opening. Fireplace Facing Allowance Figure 19: Framing edge location. NON-COMBUSTIBLE FINISH MATERIAL NON-COMBUSTIBLE BUILDING MATERIAL MAY NOT EXTEND PAST THIS POINT SCREEN DOOR 13 100000364-50 TC42D2 091418-44 Hearth Extension 12/04/2018 Figure 21: Access to firebox. TransformerVacuum switch Inside access panel Gas connector Wall switch connector Junction box Module Interface board Power vent switch Regulator board Vent Blower wire - Blue 2 Nuetral wires - Wires Power In wire - Black Figure 22: Junction box wiring. Figure 23: Valve assembly components. The gas control system is located on the right hand side of the firebox behind an access panel and the decorative firebox panel (if installed). The fireplace is operated via a wall switch and a hand held remote control unit. The wall switch is connected to the fireplace by a 40 ft. communication cable supplied with the fireplace. Installation 1. Place the fireplace in the desired location. 2. Remove the glass door frame from the fireplace. 3. Remove access panel from right hand side of the firebox (Figure 21). 4. Connect 110 V. AC electrical supply to the wires installed inside the junction box (Figure 22). The fireplace is rated at 110 volts, 60Hz, 0.25A. The optional power vent kit is rated at 115 volts, 60Hz, 1.8A. The electrical wires can be accessed from both inside and outside the junction box by removing one of the two small access panels (Figure 22) or (Figure 22). 5. Attach the wall switch to the framing in the desired location (40 ft is supplied with fireplace). 6. Route the wall switch control cable (supplied) as required to the wall switch (Figure 26). 7. Attach one end of the wall switch control cable to the wall control (Figure 26), and the other end to the interface board (Figure 22). 8. Insert the 4 supplied “AA” batter- ies into the battery pack of the wall switch (Figure 25). 9. If not already installed, install the burner using the instructions sup- plied with the burner kit. 10. Turn on the gas supply and check that all connections are tight and leak free. 11.Turn on gas and electrical supplies. FIREBOX ACCESS PANEL 14 TC42D2 091418-44100000364-50 Electrical 12/04/2018 Figure 24: Town and Country wall switch. Instructions for linking the wall switch to the remote control handset can be found page 34 of this manual and in the User manual that came with this Fireplace. If the wall switch is being connected to a Home Automation system, two cables will be used; the top cable will go from the wall switch to the fireplace and the bottom cable will go from, the wall switch to the Home Automation system (Figure 25) . If not using a Home Automation system, only the upper cable will be used to go from the wall switch to the fireplace (Figure 26). Wall Switch to IFC Communication Cable Continuity Check It is important that the continuity of the individual wires encased within the communication cable be checked before the cable is plugged into both the wall switch and the IFC Module. This will ensure that the cable is in good condition before the cable is walled in or otherwise covered up. Provided that no staples, screws or nails accidentally impale the cable during the walling up process, or any cables have otherwise been cut, the cable itself will be able to be ruled out as a possible cause should trouble shooting the wall switch be required. Figure 25: Wall switch - battery side.Figure 26: Wall switch - interface side. 15 100000364-50 TC42D2 091418-44 Wall Switch and Remote Control 12/04/2018 The NV / PV (Natural Vent / Power Vent) switch (Figure 27) on the interface board (Figure 22) is set accord- ing to which type of evacuating vent system is present. If the fireplace is vented without the assistance of a power vent, the switch must be set to “NV”. If using a power vent, “PV” must be selected. Follow the instruc- tions provided with the power vent kit for proper installation. Important Note: When switching between PV and NV, the electrical power supply to the fireplace must be turned off and the backup batteries removed to properly re-set the module 16 TC42D2 091418-44100000364-50 Selecting Natural Vent and Power Vent Modes Figure 27: Vent mode selection switch. 12/04/2018 TO HOME AUTOMATION SYSTEM NOTE: • Digital I/O must be connected to a dry contact relay. • Analog flame and light input through 0 - 10 volt DC signal scaled as follows: Low = 1 volt High = 10 volts Figure 28: Complete communication wiring. Figure 29: Home automation wiring diagram. 17 100000364-50 TC42D2 091418-44 The home automation feature supplied with this fireplace is capable of controlling the flame and light on/off function with the use of a dry contact relay common to home automation systems. Furthermore, the flame and light level may be modulated from high to low using the 0 - 10 volt analog output available on most home automation systems. (Figure 29) shows the wire designations required to connect the fireplace to a home automation system. Home Automation Note: Leave the wall switch on the “Remote” setting when using home automation. NOTE: When a signal has been supplied by the home automation system, the fireplace control will repeat the signal every 2 hours or until a new command has been received. 12/04/2018 Warning: The access panel - including gasket, must be reinstalled after conversion / installation or servicing has been completed. Failure to do so will cause overheating and premature failure of the control system. SUPPLY PRESSURE MANIFOLD PRESSURE Figure 30: Test ports. Correct gas pressure requirement Natural Gas Propane Min. Pressure 5.0" WC 12.5" WC (For purpose of input adjustment) Max. Pressure 13.9" WC 13.9" WC Manifold Pressure Maximum 3.5" WC 10" WC Minimum 1.6" WC 6.4" WC Note: To test the gas pressure, turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port. Verify gas pressures with the fireplace lit and on the highest setting. Please refer to the Burner Installation Manual for gas pressure testing procedure. Caution: The gas line should be installed by a qualified service person in accordance with all building codes. This section is intended as a guide for qualified technicians installing this appliance. Consult local and / or national building codes before proceeding. • Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8" N.P.T. fitting. Correct gas line diameter must be used to assure proper operation and pressure. • NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6 feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve. DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a union or flare fitting must be provided to allow for repair or replacement of the gas valve. Check local codes for additional requirements. 1. Connect the gas supply to the valve (Figure 22). 2. Turn on the gas supply and check that all connections are tight and leak free. 18 TC42D2 091418-44100000364-50 Gas Supply Gas Pressure Check 12/04/2018 Determine the exact position of the fireplace so that the vent pipe is centered (if possible) between two build- ing framing members. Consult your local building codes prior to proceeding. The vent kit will accommodate up to a maximum wall thickness of 12 inches. 1. Having determined the position of the fireplace, cut and frame a 14½ inch opening centred at a minimum height of 74 1/4 inches above the floor (Figure 33). The opening may be round or square. Height of the opening will vary with each installation. As the horizontal vent run increases, so does the minimum vertical rise, see chart (Figure 34). IMPORTANT: When locating the opening, it should be noted that vent terminal clearances must be maintained. See Vent Terminal Minimum Clearance on page 25 section for proper clearances. A minimum 2 foot length of pipe is required off the top of the fireplace for any wall termination. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal run of 18 inches is permitted, See Figure 34 & Figure 35. For longer horizontal runs greater than 18 inches, increase vertical rise appropriately. The rise and run must be constrained to the boundaries of the chart shown in (Figure 34). The horizontal run of vent must have a ¼" rise for every 1 ft. of run towards the termination. Exterior wall opening: 19 100000364-50 TC42D2 091418-44 Venting Wall Termination Venting Before installing venting for this unit, the installer should read these instructions to insure that the proper vent configuration has been selected. Use only Town and Country Termination kits #: TCVT.WTA - Wall Termination Kit TCVT.RTA - Roof Termination Kit Vent system components approved for use with the Town and Country Fireplace are shown on page 20. NOTE: Optional Power Vents (TCVT.PVI.25, TCVT.PV7.110 & TCVT.PVCV require different venting. Please refer to Power Vent manuals. Various combinations of vertical and horizontal runs may be used (Figure 34 & Figure 35) . For optimum performance and flame appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system component must be tightly joined, secured with sheet metal screws and sealed with provided high temperature self adhesive tape. A horizontal run of vent should have a ¼" rise for every 1 ft. of run towards the termination. CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 1 ¾ INCHES FROM THE TOP AND 1 ¾ INCHES FROM THE SIDES OF A HORIZONTAL SECTION AND 1 ¾ INCHES FROM THE VERTICAL SECTIONS OF THE VENT PIPE. 12/04/2018 WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING Wall thimble: Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used to retain insulation and maintain proper clearances. The wall thimble may be cut to length for various wall thicknesses up to 12" thick. Measure the wall thickness including the siding. Trim the shield to match the wall thickness. Position the wall thimble from inside through the 14-1/2" open- ing. Properly adjusted, the thimble should be flush with the outer wall surface. TRIM TO LENGTH Vent System Components Town & Country 12" Pipe Length ......................................................... TCVT.811X12 18" Pipe Length ......................................................... TCVT.811X18 24" Pipe Length ......................................................... TCVT.811X24 48" Pipe Length ......................................................... TCVT.811X48 12" Adjustable Pipe Length ....................................... TCVT.811X12ADJ 45° Elbow .................................................................. TCVT.811XLB45 90° Elbow .................................................................. TCVT.811XLB90 Wall/Offset Support ................................................... TCVT.811XOS Wall Termination Kit ................................................... TCVT.WTA Roof Termination Kit .................................................. TCVT.RTA Wall Shield/Ceiling Firestop ....................................... TCVT.THIMA Roof Flashing, Adjustable ......................................... TCVT.811FLADJ Roof Flashing, Flat .................................................... TCVT.811FLFLT Roof Flashing, Steep ................................................. TCVT.811FLSTP or any flashing that fits 11" pipe Figure 31: Wall vent terminal. Figure 32: Thimble. 20 TC42D2 091418-44100000364-50 Wall Termination Venting 12/04/2018 HORIZONTAL TERMINAL TCVT.9360 14 1/2" FRAMED OPENING WALL SHIELD THIMBLE TCVT.THIMA ELBOW TCVT.811XLB90 24" VENT PIPE TCVT.811X24 12" VENT PIPE TCVT.811X12 * MINIMUM HEIGHT FROM THE FLOOR TO CENTER OF THE OPENING WITH A MAXIMUM HORIZONTAL RUN OF 18" FROM THE CENTER OF THE FLUE OUTLET TO THE OUTSIDE FACE OF THE OUTER WALL. THE HEIGHT WILL NEED TO BE INCREASED IF A LONGER HORIZONTAL PIPE IS REQUIRED. * 74 Figure 33: TC42D Wall vent terminal framing. Vent pipe: Install vent pipe through the wall thimble and attach to flue outlet collar on top of the fireplace. Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum tape provided. Adjust the fireplace position so that the vent pipe does not protrude beyond the outer wall. The vent connector on the termination will accommodate walls up to 12" thick. Wall vent terminal: 1. Engage the terminal with the vent pipe and slide terminal into place. Ensure that both inner and outer pipes are fully engaged and then attach the terminal to the outside wall. The vent terminal must not be recessed into the exterior wall or siding. 2. Caulk in place to prevent any moisture entering the building. NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED See “Vent Terminal Minimum Clearances” on page 26. 21 100000364-50 TC42D2 091418-44 12/04/2018 NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 3 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. * 74 1/4” Figure 34: TC42D Horizontal run - rise chart. ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 24" PIPE LENGTH MINIMUM A Minimum rise B Pipe length C Maximum run D Pipe length Max. 74 1/4”1-24”18"1-12" 78 1/2”1-12” 1-18"75 3/4"1-48" 1-12" 84 1/2”1-24" 1-12”11' 2"2-48" 1-24" 90 1/2”1-24” 1-18"15' 10 1/2"3-48" 1-24" 1-12" 98 1/4”1-48”20’ 10 1/2”5-48" For other rise/run combinations see chart below ** 22 TC42D2 091418-44100000364-50 Wall Termination Venting Chart 12/04/2018 Figure 35: TC42D Vertical run - rise chart. Roof Termination Venting Chart NOTE: The vent must not exceed a total length of 68 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A total of 4 90° elbows or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. ** All dimensions are approximate. Both rise and run may vary with different combinations of pipe. 24" PIPE LENGTH MINIMUM A Minimum rise B Pipe length C Maximum run D Pipe length Maximum 74 1/4”1-24”29"1-12" 78 1/2”1-12” 1-18"77 1/4"1-48" 1-12" 84 1/2” 1-24" 1-12”11' 1 1/2"2-48" 1-24" 90 1/2”1-24" 1-18"15' 10"3-48" 1-24" 1-12" 98 1/4”1-48”20’ 10”5-48" For other rise/run combinations see chart below ** 23 100000364-50 TC42D2 091418-44 12/04/2018 B 14 1/2" A Figure 36: TC42D Roof opening frame. Figure 37: Roof support bracket. Ceiling Opening: 1. Determine the exact position of the fireplace so that the vent pipe is cen- tered (if possible) between two building framing members. Lay out the vent system path, minimizing the number of elbows and length of vent. Consult your local building codes prior to proceeding. 2. Cut and frame a 14 ½" opening in the floor, ceiling or roof where the vent system will pass. Size of the opening in the roof may need to be increased as the pitch of the roof increases. Avoid cutting rafters. Ceiling Firestop: Where a vent pipe passes through a floor or ceiling, a ceiling firestop (Figure 44) must be used to retain insulation and maintain proper clearances. From below, push the ceiling firestop through the opening and secure in place. If the firestop is used to penetrate a floor, the outer shield may be trimmed in length. If the firestop penetrates into an attic, leave the shield full length to keep insulation away from the vent pipe. Additionally, after the vent pipe is in place, install a storm collar on top of the shield. This will prevent loose insulation from falling into the area between the vent pipe and the shield. Vent Pipe Installation: 1. Install the first section of vent pipe into the collar on top of the fire- place. Secure in place with screws and seal with approved "High Temperature" self-adhesive alu- minium tape provided. 2. Continue adding vent pipe lengths up and through the firestop(s) and through the roof. The vent pipe must extend at least 12” above the roof. Vent pipe may need to extend further depending on the roof pitch. See Roof pitch table (minimum) on page 25 for precise lengths. Seal the vent pipe. See “Vent Pipe Sealant” on page 27. Roof Support Bracket: Slip the roof support bracket down over the vent pipe. Rotate the 90° brackets to accommodate roof pitch. Attach the brackets to the roof joists with nails or building screws. Tighten the band around the vent pipe and secure in place with screws. Size of the opening will have to increase with the pitch of the roof to ensure a 1 3/4" inch air space clearance between vent pipe and combustibles. Roof Pitch A B 0/12 14 1/2"7 1/4" 4/12 16 1/2"8 3/4" 6/12 18"10" 8/12 19 3/4"11" 12/12 24"13 3/4" VENT PIPE ROOF SUPPORT BRACKET (TCVT.93915) 24 TC42D2 091418-44100000364-50 12/04/2018 Note: Adjustable for various roof pitches, from flat roof to 12/12 pitch roof. Roof Vent Terminal: 1. Place the roof flashing over the vent pipe, secure and seal it to the roof using the methods and materials appropriate for the type of roof on the building. Shingle roof example shown (Figure 38). 2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug fit. Apply a thick horizontal ring of mastic around the pipe at top of the storm collar (Figure 38). 3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (Figure 38). Seal screw heads and joints with caulking to prevent any moisture entering the venting system. Figure 38: Roof vent terminal. VERTICAL TERMINATION CAP (TCVT.9365) FLASHING STORM COLLAR (TC42.90665) MASTIC NOTE: ADJUSTABLE FOR VARIOUS ROOF PITCHES, FROM FLAT ROOF TO 12/12 PITCH ROOF. VENT PIPE 25 100000364-50 TC42D2 091418-44 12/04/2018 A=*12 inches (30 cm) min.Clearances above grade, veranda, porch, deck, or balcony B=*12 inches (30 cm) min.Clearance to window or door that may be opened C=12 inches (30 cm) min.Clearance to permanently closed window recommended to prevent condensation on window D=30 inches (76 cm) min.Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (60 cm) from the edge of the terminal E=30 inches (76 cm) min.Clearance to unventilated soffit F=6 inches (15 cm) min.Clearance to outside corner G=6 inches (15 cm) min.Clearance to inside corner H=3 feet (90 cm) min.*Not to be installed above a meter/regulator assembly within 3 feet (90 cm) horizontally from the center-line of the regulator I=*6 feet (1.8 m) min.Clearance to service regulator vent outlet J=*12 inches (30 cm) min.Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K=*6 feet (1.8 m) min.Clearance to a mechanical air supply inlet L=*7 feet (2.1 m) min.^ Clearance above paved side-walk or a paved driveway located on public property M=**30 inches (76 cm) min Clearance under veranda, porch, deck, or balcony ^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the floor* * as specified in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 M K I AV G G H AJ V G A B C A V V AV B FBL V E V V V D FIXED CLOSED FIXED CLOSED OPEN- ABLEOPEN- ABLE AIR SUPPLY INLETVENT TERMINAL GAS METERAREA WHERE TERMINAL IS NOT PERMITTED B B Figure 40: Vent terminal minimum clearances. Minimum clearances to the vent terminal must be maintained as shown in (Figure 39). Measure clearances to the nearest edge of termination hood. NOTE: Vent terminal must not be recessed NOTE: LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES. Roof Pitch Table ft m Flat to 6/12 1.00 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.50 0.46 Over 8/12 to 9/12 2.00 0.61 Over 9/12 to 10/12 2.50 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.00 1.22 VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES See Roof Pitch Table Adjacent Structures or Fence 48” (122 cm) 36” (91.5 cm) 24” (61 cm) Figure 39: Vent roof clearance. 26 TC42D2 091418-44100000364-50 Vent Terminal Clearance (minimum) Vent Terminal Minimum Clearances 12/04/2018 Figure 41: TC42D Sealing vent joints. All outer joints of the vent pipe must be sealed with the approved "High Temperature" self-adhesive aluminium tape provided. Wrap the tape completely around the joint and press firmly in place. ^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the floor* * as specified in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances * for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1 APPROVED “HIGH TEMP.” SELF-ADHESIVE TAPE VENT PIPE 27 100000364-50 TC42D2 091418-44 Vent Pipe Sealant 12/04/2018 Figure 43: Vent restrictor. CAUTION: The vent restrictor must be fully open when using the power vent WALL AND ROOF TERMINATION RESTRICTOR POSITION VENT RESTRICTOR 12' 10' 30' 40' 48' 6' 4' 2' 0' 8' 30' 18"4' 20' 22' 18' 20' FULLY OPEN 3" OPEN 2" OPEN 3/4" OPEN LP 10' 0' 1" OPEN NG 6'8'10'12'14'16'18'20' OPENING Figure 42: Restrictor rise and run chart. 28 TC42D2 091418-44100000364-50 Vent Restrictor Adjustment The vent restrictor is located on the underside of the firebox top. The unit leaves the factory with the vent restrictor open. The restrictor is built into the appliance for secondary air flow adjustment. Adjustment enables tuning the airflow for optimum flame appearance and performance for a wide variety of vent configurations. Setting: • Determine the vent height. • Determine the vent horizontal length. • From the chart determine the restrictor position. Refer to the chart (Figure 42), for the correct position of restrictor for the vent configuration of your installation. Restrictor positions are based upon lab tests. The ideal position may vary slightly with installation. Restrictor position is closed too much if the flame has the following characteristics: • Flame is excessively tall and lifting. • Flame lacks movement. • Flame soots. Restrictor position is too open if the flame has the following characteristics: • Flame height is low. • Flame has excessive movement. To adjust the restrictor: • Loosen the screws holding the restrictor plates. • Move the restrictor plates to its intended opening. • Retighten the screws. 12/04/2018 WALL SHIELD / CEILING FIRESTOP TCVT.THIMA - OPTIONAL 16 1/2" 16 1/2" 9 5/8" Figure 45: Wall termination kit. 16 1/2" 9" Figure 44: Ceiling firestop thimble. Figure 46: Roof termination kit. VERTICAL TERMINATION CAP TCVT.9365 ROOF SUPPORT BRACKET TCVT.93915 STORM COLLAR TC42.90665 WALL SHIELD / CEILING FIRESTOP TCVT.THIMA WALL TERMINAL TCVT.9360 WALL SHIELD/ CEILING FIRESTOP THIMBLE TCVT.THIMA 29 100000364-50 TC42D2 091418-44 Roof Termination Kit Wall Termination Kit Wall Shield Ceiling Firestop Thimble 12/04/2018 4 5 ° 11" 9 1/2"10 15/16" 10 5/16" 15 7/8" 7/16"1 5/16" 8 5/16" 13 13/16"12 9/16" 13 1/8" * 11 1/8" TCVT.811X12ADJ TCVT.811XLB45 TCVT.811XLB90 TCVT.811X _ _ Figure 47: Vent pipe dimensions. 12" PIPE ..........10 1/4" 18" PIPE ..........16 1/4" 24" PIPE ..........22 1/4" 48" PIPE ..........46 1/4" 30 TC42D2 091418-44100000364-50 Vent Pipe Dimensions 12/04/2018 1 1/4”11 3/8” 10 7/8” B A C 1 1/4” 1 1/4” 16 1/16” 6 1/8” B A C 1 1/4” 20" 1 1/4”18 3/4”B A 20” 1 1/4” Figure 48: Vent offsets. ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1/8" TO 6 3/4" ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 3" TO 9 1/2" A B 12” PIPE 29” 18” PIPE 35” 24” PIPE 41” 48” PIPE 65” A B C 12” PIPE 13 7/16”23 1/4” 18” PIPE 17 9/16”27 5/8” 24” PIPE 21 7/8”31 3/4” 48” PIPE 38 3/4”44 7/8” A B C 12" PIPE 18 5/8"18" 18" PIPE 22 7/8"22 3/8" 24" PIPE 27 1/8"26 1/2" 48" PIPE 44 1/16"43 1/2" 31 100000364-50 TC42D2 091418-44 Vent Offset Chart 12/04/2018 The lower rear panel is held tight against the side panels by two "V" brackets (Figure 49) located on the firebox rear wall. Although the brackets are adjusted at the fac- tory for the best fit, some adjust- ment may be necessary. Adjust the angle of the bracket by hand to ensure a snug fit. Figure 49: Panel V brackets. A Firebox Panel Set must be installed for safe operation. Do not use the fire- place without panels. Unpack and inspect all panels. The panels need to be installed before the logs are in place. Caution: The Firebox Panels are very fragile, and should be handled with care. 1. Remove the Side Panel Retainer located on the underside of the firebox heat shield. The retainer slips between the lip of the firebox and the heat shield and is retained in place by two screws (Figure 50 & Figure 51) . Item Part Number PARK AVE. HERRINGBONE ......................................................22200050 MOUNT VERNON RED BRICK ...................................................22200049 MANHATTAN BEIGE STACKED BRICK ......................................22200047 BLACK PORCELAIN ...................................................................22200044 COFFEE BEAN BROWN PORCELAIN .......................................22200042 TITANIUM ...................................................................................22200045 COPPER .....................................................................................22200043 (See Porcelain panel instruction manual for specific instructions for these panels) Before proceeding see burner instructions. TC42 PANEL SETS REAR LOWER PANEL ADJUSTABLE “V” BRACKET SIDE PANEL RETAINER SCREWS HEAT SHIELD FIREBOX LIP Figure 50: Side panel retainer. Figure 51: Side panel retainer location. 32 TC42D2 091418-44100000364-50 Firebox Panels Installation 12/04/2018 Top or bottom rail Side rails Larger magnets 1. Place two smaller magnets on back of each side rail. 2. Place two larger magnets on back of the top and bottom rails. 3. Attach the side rails. Even the ends up with the door frame. 4. Attach the top and bottom rails and adjust so mitres are even at the corners. 5. Place the magnetic Town & Country logo in the bottom right corner. REAR LOWER PANEL REAR UPPER PANEL LEFT SIDE PANEL RIGHT SIDE PANEL LEFT FRONT PANEL RIGHT FRONT PANEL Figure 52: TC42D Panel placement. Figure 53: TC42D trim kit. 2. Install the Lower Rear Panel. 3. Install the Right Side Panel by inserting the bottom of the panel in first and then angling it up into position. It may be necessary to push the firebox shield up to allow panel to move freely into place. 4. Install the Rear Upper Panel. 5. Install the Left Side Panel by inserting the bottom of the panel in first and then angling it up into position. 6. Re-install the Side Panel Retainers. 7. Install the Left and Right Front Panels. 33 100000364-50 TC42D2 091418-44 Finishing Touch Trim Kit Instructions 12/04/2018 Linking Remote Handset to the Fireplace Town & Country Fireplaces can be operated remotely by using the remote handset that came with the fire- place, and by using a BlueTooth® enabled apple mobile device and the “TC Fire” app which can be down- loaded free from the Apple® app store. For linking to the fireplace using a BlueTooth® enabled apple mobile device, refer to the user manual that came with this fireplace. For linking the remote handset that came with this fireplace, complete the following two steps: Step 1: Procedure for linking / pairing wall switch to fireplace 1. Set the wall switch selector to the “Remote” setting. 2. Press and hold Program button (Figure 54) on the wall switch for up to 10 seconds. Use a straight- ened paper clip to access the button. 3. The wall switch will beep 5 times. Release the button following the beeps. 4. The fireplace will beep 3 times repeated by another 3 beeps. 5. The fireplace and wall switch are now linked/paired. If there is cross communication with another nearby fireplace causing the other fireplace to activate instead of the intended fireplace, repeat above procedure to automatically switch to another one of three available channels. Figure 54: Town and Country wall switch. PROGRAM BUTTON 34 TC42D2 091418-44100000364-50 12/04/2018 Step 2: Procedure for linking / pairing the wall switch to remote handset 1. Press and release Program button on the wall switch once (Figure 54). 2. You will hear 3 beeps from the wall switch. 3. Press and release the on/off button (Figure 55) on the remote handset (within 60 sec.) 4. The wall switch will beep 3 times. 5. The remote handset is now linked/paired to the wall switch and is ready to activate the fireplace. ON /OFF Figure 55: Remote handset. 35 100000364-50 TC42D2 091418-44 12/04/2018 PILOT FLAME FLAME SENSOR ELECTRODE PILOT Figure 56: Pilot assembly. CAUTION: Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing appliance. It is recommended that the fireplace and its venting should be inspected at least once a year by a qualified service person. Glass Panel: Warning: Do not operate fireplace with glass panel removed, cracked or broken. Replacement of the glass panel should be done by a licensed or qualified service person. Do not strike or otherwise impact the glass in anyway that may cause it to break. If the glass becomes cracked or broken it must be replaced before using the fireplace. Replacement glass can be obtained from your nearest Town & Country Fireplaces dealer. The size required is 42” x 36” x 5mm. Use ceramic glass only. Do not substitute with any other type. To remove broken glass, remove window frame as noted in “Window Frame Removal” section. Unclip the Glass Retainer Clips located at the top and sides of the Window Frame. Pull the top edge of the glass out of the frame first, then lift it up and out of the bottom edge. Install the new piece of glass with the gasket into the frame so that the thicker bead of gasket faces the fireplace. Re-install glass retaining clips. 36 TC42D2 091418-44100000364-50 Maintenance 12/04/2018 Annual Inspection: 1. Remove glass panel and inspect the decorative burner media (such as logs, pebbles, glass etc) for soot build up. If excessive build up of soot is present, have a qualified service person inspect and adjust the unit for proper combustion. Clean the decorative media and use a brush or vac- uum cleaner to clean the burner, paying close attention to the burner ports. 2. Check the pilot system for proper flame size and operation. Clean pilot free of soot, dust or any other deposits. 3. Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting is disassembled for cleaning, it must be properly assembled and re-sealed. Refer to See “Vent Pipe Sealant” on page 27 for proper procedure. 4. Check glass panel gasket, replace if necessary. It is important that the glass seal be maintained in good condition. 5. Check and replace batteries as needed. Note: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. Periodically: a) Viewing glass may be cleaned as necessary with fireplace glass cleaner. b) Exterior finish may be cleaned with mild soap and water. CAUTION: Do not use abrasive cleaners on glass or any other part of the fireplace. Do not clean glass when hot. 37 100000364-50 TC42D2 091418-44 12/04/2018 38 TC42D2 091418-44100000364-50 Wiring Diagram Figure 57: TC42D Wiring diagram. 12/04/2018 (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) #1 TC42 BODY ASSEMBLY 1a FIREBOX SHIELD (c/w insulation) 1b FLUE DAMPER 1c FIREBOX REAR SHIELD 1d SPRING LATCH ASSEMBLY(2) 1e CONTROL ASSEMBLY HOLDER 1f BRICK PANEL RETAINER 1g LED LIGHT ASSY #1 TC42 BODY ASSY..... ............................TC42.D #2 GLASS ASSY.................. .......GLAS.2086ASSY #3 FRAMING KIT ...............................TC42.9093-A KIT CONTENTS: ITEM DESCRIPTION PART NO.ITEM DESCRIPTION PART NO. #2 GLASS ASSEMBLY 2a REPLACEMENT GLASS (c/w gasket) #3 FRAMING KIT 3a STEEL STUDS 3b NON-COMBUSTIBLE BOARD #4 PANEL SETS 4a PANEL, LEFT SIDE 4b PANEL, UPPER 4c PANEL, RIGHT SIDE 4d PANEL, LEFT BASE 4e PANEL, RIGHT BASE 4f PANEL, LOWER BACK #4 PANEL SETS PARK AVE. HERRINGBONE .................................22200050 MOUNT VERNON RED BRICK ..............................22200049 MANHATTAN BEIGE STACKED BRICK .................22200047 BLACK PORCELAIN ..............................................22200044 COFFEE BEAN BROWN PORCELAIN ..................22200042 TITANIUM ..............................................................22200045 COPPER ................................................................22200043 1a #1 1b 1c 1d 2a 4a 4c 4f 4b 4d 4e #3 #2 CONTROL SYSTEM ASSEMBLY - See page 40 #4 3a 1e 1f 1g 39 100000364-50 TC42D2 091418-44 TC42D Replacement Parts 12/04/2018 1i 1g 1j 1a 1h 1f 2a 2d 2e 2b 2c #2 #1 1c 1b 3 4 1e 1d 2f #4 TEST FITTING ......................................5019.104-00 #5 WALL SWITCH ASSEMBLY KIT ................80000498 #6 REMOTE TRANSMITTER ..........................80000519 #2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1/2" BULKHEAD FITTING 2e 1/4" BULKHEAD FITTING 2f ELEC BULKHEAD FITTING #3 CABLE COMMUNICATION KIT #4 TEST FITTING KIT CONTENTS: #5 WALL SWITCH ASSEMBLY KIT (not shown) #6 REMOTE TRANSMITTER (not shown) (WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION) ITEM DESCRIPTION PART NO. #1 CONTROL ASSEMBLY KIT ..........TCCV.95755-30 #2 BULKHEAD ASSEMBLY KIT ..........TCRP.8133-30 #3 COMMUNICATION CABLE KIT ...........5062.98-00 ITEM DESCRIPTION PART NO. #1 CONTROL ASSEMBLY KIT 1a VALVE c/w FITTINGS 1b 1/4” FLEX TUBE 1c 1/2” FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g TRANSFORMER 1h PRESSURE TEST ASSEMBLY 1i REGULATOR BOARD 1j PRESSURE SWITCH 40 TC42D2 091418-44100000364-50 Replacement Parts – Control System 12/04/2018 Rating Label 41 100000364-50 TC42D2 091418-44 DATE OF MANUFACTURE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 2017 2018 2019 Optional components/ Éléments facultatifs: Powervent Kit/ kit de ventilation mécanique TCVT.PVI.25, TCVT.PV7.110, TCVT.PVCV Blower electrical rating: 115v, 60hz, 1.1 A / Normes electriques du ventilateur: 115v, 60hz, 1.1 AThis appliance equipped for altitudes 0 - 4500 ft. (0 - 1372 m) / Cet unité est conçu pour des altitudes variant entre 0 - 4500 pieds (0 - 1372 m). In Canada, also must be installed in accordance with local codes, if any; if none, follow the current CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) Installation Codes. Installer l’appareil selon les codes ou règlements locaux, ou, en l’absence de tels règlements, selon les codes d’installation CAN/CGA-B149 (Canada), or ANSI Z223.1 (USA) en vigeur. MANUFACTURED (MOBILE) HOME: This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owners manual for details. FABRIQUEZ (MOBILE) MAISON: Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique et peut être installé dans une maison préfabriquée (mobile) installée à demeure si les règlements locaux le permettent. Voir la notice du propriétaire pour plus de détails. Cet appareil ne peut Install in accordance with the current standard Mobile Homes,CAN/CSA Z240 MH (in CANADA), and the Manufacturer’s Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, (in the U.S.A.). Cet appareil diot être installé conformemént aux exigences de la norme CAN/CSA Z240 MH en vigueur de l’ACNOR, Installations de gaz dans les Constructions Mobiles.FOR USE WITH THE GLASS AND SCREEN BARRIER CERTIFIED WITH THE APPLIANCE ONLY / POUR UTILISATION UNIQUEMENT AVEC LES PORTES IN VERRE CERTIFIÉES AVEC L’APPAREIL MINIMUM CLEARANCES TO COMBUSTIBLES / CLAIRANCES MINIMALES AVEC LES COMBUSTIBLE Left and Right side are determined when facing the front of the appliance. / Les côtés droit et gauche se déterminent en se mettant devant l’appareil et en lui faisant face. Top, Back and Side Standoffs / Sommet, Arrière et Côté Butée 0 in./ 0 po. (0 mm) Sidewall to Appliance / Du mur latéral a l’appareil 4 in./ 4 po. (102 mm) Ceiling to Appliance / Plafond a l’appareil 24 in./ 24 po. (610 mm) Mantel to Appliance / Du manteau al’appareil *9 in./ 9 po. (229 mm) Maximum Mantel Extension / Allongement maximum du manteau *12 in./ 12 po. (305 mm) *See Installation Manual for more detail / Voyez des Directive de l’Installation pour plus détaux. Mantel Supports / Supports du manteau 4 in./ 4 po. (102 mm) Vent Pipe / Déchargez le Tuyau 1.75 in./ 1.75 po. (45 mm) FOR USE WITH/ NATURAL GAS/ LP GAS/EN CASE D’EMPLOI AVEC: DU GAZ NATUREL DU GAZ LP Minimum supply pressure / Pression minimum d’alimentation: 5.0 in/wc / 5.0 po/c.e. 12.5 in/wc / 12.5 po/c.e. (For the purpose of input adjustment / dans le but de régler l’alimenation) (1.25 kPa) (3.11 kPa)Maximum supply pressure / Pression maximum d’alimentation: 13.9 in/wc / 13.9 po/c.e. 13.9 in/wc / 13.9 po/c.e. (3.45 kPa) (3.45 kPa)Manifold pressure / Pression de la tuyauterie: Maximum 3.5 in/wc / 3.5 po/c.e. 10.0 in/wc / 10.0 po/c.e. (0.95 kPa) (2.74 kPa) (4.09 mm) (2.50 mm) Input BTU/hr (kW) / Entree BTU/h (kW): Max.: 61,000 (17.9) Max.: 61,000 (17.9) Min.: 44,000 (13.5) Min.: 48,000 (14.1) Fireplace Products Ltd. Duncan, British Columbia, Canada 705 MADE IN CANADA FABRIQUE AU CANADA This Appliance is Equipped For Use With / Cet Appareil est Équipé Pour Utilise Avec : NATURAL GASGAZ NATUREL 190814 5050.7204D 1-TC42-D VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUELFOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE ANSI Z21.50-2014 / CSA 2.22-2014 Vented Gas FireplacesCAN/CGA 2.17-M91 Gas-Fired Appliance For Use At High Altitudes. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer installer, service agency or the gas supplier. des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompgne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz. LP-GASLP GAZ MODEL/MODELE: TC42 SERIES/ SERIE: D 12/04/2018 42 TC42D2 091418-44100000364-50 12/04/2018 43 100000364-50 TC42D2 091418-44 12/04/2018 © 2017 Copyright Pacific Energy Fireplace Products LTD Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Printed in Canada For technical support, please contact your retailer Web site: www.townandcountryfireplaces.com 2975 Allenby Rd., Duncan, BC V9L 6V8 12/04/2018