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HomeMy WebLinkAboutFile Documents.366 Pfister Dr.0048-2021-BRES (5) Installation & Maintenance Manual mOnTIGO® the art of fireplaces A, `0:, PRODIGY SERIES INDOOR GAS FIREPLACE A jo\i,Ji4. Ili. SINGLE SIDED, SEE-THROUGH, CORNER RIGHT/LEFT& BAY FRAMELESS LINEAR FIREPLACE Natural Gas or Propane Gas DESIGN • The installation of this fireplace must be done by a ,�6_ ® qualified and certified gas appliance installer. -5A • Check local codes and read all instructions prior to RT"'E° C US installation. CERTIFIES NOTICE A WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, Installer:Leave this manual with the appliance. death,or property damage. Consumer:Retain this manual for future reference. —Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. —WHATTODOIFYOUSMELLGAS A CAUTION • Do not try to light any appliance. • Do not touch any electrical switch;do not use any phone in your building. Installation and service must be performed by a qualified installer, • Leave the building immediately. service agency or the gas fitter. • Immediately call your gas supplier from a neighbor's phone.Follow the gas supplier's instructions. • If you cannot reach your gas supplier,call the fire A DANGER department. —Installation and service must be performed by a qualified installer,service agency or the gas fitter. Read and understand this manual.Improper installation,adjustment, alteration,service or maintenance can cause serious injury,property damage or even death.For assistance or additional information consult a qualified installer,service agency or the gas supplier. A WARNING Some materials used in the manufacturing process of this product can expose you to Benzene which is known in the State of California to cause cancer and birth defects or other reproductive .. o ..• - D information go to www.P6Swarnings It k 03/24/2021 XGb$99 U1319 BUILDING DEPARTMENT General Safety Alert Key A DANGER A WARNING Indicates a hazardous situation which,if not Indicates a hazardous situation which,if avoided,WILL result in death,or serious not avoided,COULD result in death,serious injury or property damage. injury or property damage. A CAUTION NOTICE Indicates a hazardous situation which, Indicates practices that are important,but if not avoided,WILL result in minor or not related to personal injury. moderate injury. Introduction Congratulations on your purchase of a Montigo Fireplace. With over40 years of experience,Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. We strongly encourage you to read and carefully follow the instructions laid out in this Installation,Operation and Maintenance Manual and retain it for your future reference.Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety. This manual covers installation,operation and maintenance.Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed. This installation,operation and maintenance manual is applicable to the models described in Figure 1. Refer to your rating plate to verify included options. Warranty and Installation Information:(See Appendix B) The Montigo warranty will be voided by,and Montigo disclaims any responsibility for,the following actions: • Modification of the fireplace and/or components including power vent module or glass doors. • Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. • Installation other than as instructed in this manual. Consultyour local Gas Inspection Branch on installation requirements RECEIVEDfor factory-built gas fireplaces. Installation and repairs should be done by a qualified contractor. 03/24/2021 2 Abtf9T,N319 BUILDING DEPARTMENT General Contents Safety Alert Key 2 Section 5:Wiring 19 Introduction 2 Control Panel Installation 19 Section A:Before You Begin 4 Electrical Connection Directions 21 Unit Overview 4 Damper Connections 21 Prodigy Code Breakdown 5 Prodigy Burner and Venting Size 5 Section 6:Installing the gas line 22 Section 1:Product Dimensions 6 Section 7:Start Up 23 Single Sided and See-through Dimensions 6 LED Remote Control Operation 24 Panorama Dimensions 6 LED Troubleshooting 24 Corner Dimensions 7 Pairing the Remote to the Module(Code Clearing and Code Matching) 25 Framing Flange Dimensions 7 Inverter Operation 26 Section 2:Power vents 8 Inverter Display 26 Roof or Wall Mount Power Vent Installation 8 Intermittent Problems 26 Installing the Power Vent Termination 8 Ignition system error codes 26 Inline Power Vent Installation 8 Section 8:Installing&Removing the Glass 27 Roof mounted 9 Section 9:Installing the Accessories 28 Wall mounted 10 Installing the Glass Media 28 In-Line mounted 11 Burner Media Quantities 28 Flue Gas Louvered Exhaust Termination 12 Driftwood&Speckled Stones 28 Combustion Air Louvered Intake 13 Optional speckled stones 28 Section 3:Framing 14 Section 10:Troubleshooting 29 Clearance Requirements 14 Section 11:Cleaning and Maintenance 30 Framing 14 General 30 Framing Flanges 14 Cleaning 30 Single Sided Framing 15 Appendix B:Warranty 31 See Through Framing 15 Appendix B:Warranty Continued 32 Corner Framing 15 Panorama Framing 15 Appendix B:Power Vent Clearances 33 Section 4:Finishing 16 Appendix C:Dampers 35 Finishing Around the Fireplace 16 Damper System Overview 35 Television Installation 16 Damper Wiring 35 Mantle and Hearth 16 Prodigy Indoor/Outdoor Kit Dimensions 17 Prodigy Indoor/Outdoor Kit 18 RECEIVED 03/24/2021 XG0799-081319 ASPEN 3 BUILDING DEPARTMENT General Section A: Before You Begin Unit Overview IMPORTANT MESSAGE:SAVE THESE INSTRUCTIONS • Prodigy series fireplaces are supplied as a complete system The fireplace must be installed in accordance with these instructions. consisting of firebox,power vent termination(roof mount,wall Carefully read all the instructions in this manual first.Consult the Local mount, or inline)and an electrical control panel.The venting Gas Branch to determine the need for a permit prior to starting the required for the operation of the system must be field supplied. installation.Itisthe responsibility ofthe installerto ensure this fireplace Power vent: is installed in compliance with the manufacturers instructions and all applicable codes. • Details on power venting can be found in Section 2. • Flue Venting:Thefluepipeinstalledfromthefireboxtothepower NOTICE vent module is field supplied and must be UL or ULc listed type B vent pipe with an I.D.dimension as shown. Do not use this appliance if any part has been under water. • NOTE FOR INLINE POWER VENT INSTALLATION:The flue pipe Immediately call a qualified service technician to inspect the appliance from the outlet side of the inline power vent to the exterior and to replace any part of the control system and any gas control that of the building must be a sealed pressure stack pipe system. has been under water. The exhaust gases in this portion of the vent system are under positive pressure during operation;an unsealed vent pipe will allow exhaust gases to enter the living space. NOTICE • Should the powerventceasetofunction or not provide adequate draft at anytime during operation ofthe unit,thefluegasvacuum pressure safety switch will prevent operation of the fireplace. Due to high temperatures,the appliance should be located out of Combustion Air: traffic and away from furniture and draperies. • The combustion airorfresh airsupplyconnections must be piped to ensure no reduction or restriction to the air supply occurs. • The amount of air required to safely and efficiently run this unit has been pre-determined and must not be altered without NOTICEconsultation with the factory. A heat sensor switch will turn off the burner if a restricted fresh air intake causes vent temperatures to rise. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. • Some locations allow for fresh air to be drawn from the room in which the fireplace is installed. This type of installation is acceptable from a functional perspective so long as adequate free air is available in the room,but local codes may not allow this type of air supply. Always check local regulations for air NOTICE supply before installing the fireplace. Electrical Control Panel: • Details on system wiring,power requirements and the Montigo Clothing or other flammable material should not be placed Prodigy control panel can be found in Section 5. on or near the appliance. • See the overviews of system components and connections in Figures 2-4. NOTICE Installation and repair should be done by a qualified service person. The appliance should inspected before use and at least annually RECEIVE() by a professional service person.More frequent cleaning might be required due to excessive lint from carpeting,bedding material,etc.It is imperative that control compartments,burners,and circulating air passageways of the appliance be kept clean. 0 3/2 4/2 0 21 4 Xabi99g319 BUILDING DEPARTMENT General PRODIGY SPECIFICATIONS PC3** PC4** PC5** PC6** PC7** PC8** MAXIMUM INPUT NATURAL GAS 40,000 50,000 75,000 88,000 100,000 112,000 (BTU/HR) MAX INPUT PROPANE 31,000 52,000 64,000 78,000 105,000 120,000 (BTU/HR) REQUIRED B-VENT 8" 10" 10" I 10" 10" 12" SIZE OF INTAKES 2x6" 2x8" 2x8" 2x8" 2x8" 2x10" TOTAL EQUIVALENT 56.52 sq.inches 100.48 sq.inches 100.48 sq.inches 100.48 sq.inches 100.48 sq.inches 157 sq.inches FREE AREA OF INTAKE q' a' q' q' q' CFM 420 560 700 840 980 1120 ELECTRICAL 208 VAC Single 208 VAC Single 208 VAC Single 208 VAC Single 208 VAC Single 208 VAC Single REQUIREMENTS Phase 15 Amp Phase 15 Amp Phase 15 Amp Phase 15 Amp Phase 15 Amp Phase 15 Amp COMPLIANCE ANSI Z21.50-2016/ ANSI Z21.50-2016/ ANSI Z21.50-2016/ ANSI Z21.50-2016/ ANSI Z21.50-2016/ ANSI Z21.50-2016/ CSA 2.22-2016 CSA 2.22-2016 CSA 2.22-2016 CSA 2.22-2016 CSA 2.22-2016 CSA 2.22-2016 CONTROL PANEL PCGCP1-2-05-DD PCGCP1-2-05-DD PCGCP1-2-05-DD PCGCP1-2-05-DD PCGCP1-2-05-DD PCGCP1-2-05-DD MODEL NUMBER I POWERVENT ROOF PCSBFPV-R03-08 PCSBFPV-R03-10 PCSBFPV-R03-10 PCSBFPV-R03-10 PCSBFPV-R03-10 PCSBFPV-R03-12 POWERVENT WALL PCSBFPV-W03-08 PCSBFPV-W03-10 PCSBFPV-W03-10 PCSBFPV-W03-10 PCSBFPV-W03-10 PCSBFPV-W03-12 POWERVENT INLINE PCINGPV-L03-08 PCINGPV-L03-10 PCINGPV-L03-10 PCINGPV-L03-10 PCINGPV-L03-10 PCINGPV-L03-12 *"Specifications apply to all glass heights Prodigy Code Breakdown Prodigy Burner and Venting Size Corner Right CR 12 12" BURNER TYPE z O _ r 12"HIGH I 20"HIGH I 30"HIGH I 36"HIGH I 60"HIGH Corner Left CL 20 20' y in POWER VENT ` I to 3'LONG Ribbon Ribbon Ribbon Ribbon Ribbon o Bay PR 30 30„ m 4"LONG Ribbon Hi-low Hi-low Hi-low Hi-low _ OSingle Sided_ 36 36" E E J 5"LONG Ribbon Hi-low Hi-low Hi-low Hi-low See Through ST I 60 I 60" o c 6"LONG Ribbon Hi-low Hi-low Hi-low Hi-low ♦ ♦ 7"LONG Ribbon Hi-low Hi-low Hi-low Hi-low 8"LONG Ribbon Hi-low Hi-low Hi-low Hi-low PC R W I T INTAKE/EXHAUST SIZE 3 Feet I 3_ N Natural gas m D 12"HIGH 20"HIGH 30"HIGH 36"HIGH HIGH I 4 Feet 4 L Propane INT. EXH. INT. EXH. INT. EXH. INT. EXH. INT. EXH. c 5 Feet 5 3' 2 x 6" 8" 2 x 6" 8" 2 x 6" 8" 2 x 6" 8" 2 x 6" 8" in 6 Feet 6 4' 2x8" 10" 2x8" 10" 2x8" 10' 2x8" 10" 2x8" 10" 5' 2x8" 10" 2x8" 10" 2x8" 10" 2x8" 10" 2x8" 10" LI 7Feet 7 6' 2x8" 10" 2x8" 10" 2x8"i 10" i 2x8" 10" 2x8" 10" 8Feet 8 7' 2x8" 10" 2x8" 10" 2x8"i 10" i 2x8" 10" 2x8" 10" 8' 2x10" 12" 2x10" 12" 2x10" 12" 2x10" 12" 2x10" 12" RECEIVED 03/24/2021 XG0799-081319 ASPEN 5 BUILDING DEPARTMENT General Section 1 : Product Dimensions Single Sided and See-through Dimensions A SINGLE SIDED AND SEE-THROUGH DIMENSIONS T- -t—%"Flange setback 3' 4' S' 6' 7' 8' c 0 EI2 O '4_Gas and electrical located on right AIR INTAKE 2 x 6" 2 x 8" 2 x 10" EXHAUST 8" 10" 12" 4 %'Flange setback A 401A" 52 A" 641A" 761A" 881A" 10034" B B 24" 32" 40" 48" 56" 60" 1--11---1I— I I I I C 18%"1---1 1 A D 351/2" 471/2" 59'1/2" 711/2" 8312" 951/2" H E 12",20",30",36",60" '11 F 8Ys G 421A" 541A" 661A" 781A" 901A" 1023/4" E I J H 151/a ? D 1 I 23 1%"+Glass Height + EI I J 26 3/6'+Glass Height c KH K 197/8" Figure 2. Fireplace dimensions(Tolerance±A"). Panorama Dimensions A PANORAMA DIMENSIONS "��Gas and electrical located on rear T3' 4' S' 6' 7' 8' K _ O Q 0 _ AIR INTAKE 2x6" 2 x 8" 2x10" EXHAUST 8" 10" 12" t—%'Flange setback A 4315/6 5515/6 6715/16 7915/16 9115/16 10315/6 B B 24" 32" 40" 48" 56" 60" I I 1--1 I I , I I I C 13 3/a - I • D 43%" 555Ts" 67%" 79%" 91%" 103%" " E 12",20",30",36",60" t F 8% G 47%a" 59%s" 7115/16 831%6 9515/16 10715/6 E I J .— C —" p H 15Ya f I 23 1/4"+Glass Height J 26 3/6"+Glass Height c HK 19%a" Figure 2.b Fireplace dimensions(Tolerance±l6"). RECEIVED 03/24/2021 6 Xa599FM319 BUILDING DEPARTMENT General Corner Dimensions h A 1 CORNER DIMENSIONS 3' 4' 5' 6' 7' 8' K[ O 0 O _ AIR INTAKE 2x6" 2x8" 2x10" EXHAUST 8" 10" 12" �— "Flange setback A 4315/6 5515/6 6715/16 7915/16 9115/6 10315/16 Gas and B electrical B 24" 32" 40" 48" 56" 60" located on opposite side r i I - r i . I I I C 13 3/8 ofcorner T glass lassI D 393/4" 513/4" 6311/6 7511/16 8711/6 995%8 H E 12",20",30",36",60" i 1 F 81/8 1 G 47%8" 5978" 7115/6 8315/16 9515/6 10715/6 E D H 151/8 T I 23 1/a"+Glass Height _ J 26 3/6"+Glass Height I 'I K 197/8" Figure 2.c Fireplace dimensions(Tolerance t'1e"). NOTICE Dimensions shown for corner right unit,dimensions are the same for corner left configuration.Gas and electrical connections will always be opposite the corner side. RECEIVED 03/24/2021 XG0799-081319 ASPEN 7 BUILDING DEPARTMENT General Section 2: Power vents Roof or Wall Mount Power Vent Inline Power Vent Installation Installation • Prodigy series fireplaces are certified for use with any UL listed Installation from fireplace to PV(negative pressure system) type B venting components(B-Vent required for flue gas only). Use of other non certified parts will void the Montigo warranty, • Prodigy series fireplaces are certified for use with any approved and may impede the operation of the fireplace. UL certified type B venting components. Use of other non- certified parts will void the Montigo warranty,and may impede • Thevent run should not exceed distances described in allowable the operation of the fireplace. exhausttable.lfyourvent run does not meetthese requirements please contact your local Montigo representative. • The vent run should not exceed distances described in Table.If yourvent run does not meetthese requirements please contact • Install components and fittings using the clearances specified your local Montigo representative. by the B-Vent manufacturer. • Install components and fittings using the clearances specified • All joints must be secured as per the instructions provided by by the B-Vent manufacturer. the B-Vent manufacturer. • All joints must be secured as per the instructions provided by • The exhaust portion of a vent termination must not be recessed the B-Vent manufacturer. in a wall cavity. • Horizontal runs must be supported by a minimum of three • Horizontal runs must be supported by a minimum of three supports per 10 feet of venting. supports per 10 feet of venting. • Select a location for the power vent that will permit an access • It is important that the location of the power vent motor is not panel for future maintenance work. exposed to a downfall ofwater in excess ofthe standard rain fall. • Ensure access panel is large enough forthe motorto be accessed • Before installing the termination or venting, check to ensure in case it ever must be removed. the planned termination location is acceptable. • The power vent can be mounted to any solid non-combustible surface. Installing the Power Vent Termination • Anchoring bolts for the power vent should be rated for a minimum of 300 lbs each and be 1/4"diameter minimum. • Frame the chase for the Power Vent Termination to the dimensions shown in the power vent section. • If suspending the power vent,some bracing mechanism should be designed to prevent any lateral movement ofthe equipment. • Secure the termination and its frame using appropriately rated fasteners. ALLOWABLE EXHAUST VENT RUNS Installation from the PV to building exterior (positive pressure system): MIN VENT RUN MAX VENT RUN ELBOWS 80'(Including 7 7@90° • Beyond the inline powervent,venting must be positive pressure 3 elbows) rated with all joints sealed. ALLOWABLE INTAKE VENT RUNS(B OR C VENT) • For runs up to 30',use Montigo VPIF piping. For runs over 30' use a UL listed sealed venting system. MIN VENT RUN MAX VENT RUN ELBOWS 40'(Including 3 3@90° • The exhaust portion of a venttermination must not be recessed 3 elbows) in a wall cavity. • If more than 7 elbows are required,the maximum allowable • Horizontal runs must be supported by a minimum of three vent run must be decreased by 20'for each additional elbow. supports per 10 feet of venting. For example, a vent run with 9x 90° elbows has a maximum vent run distance of 40 feet. • The flue gas outlet should be a louver bo �� has equivalent free air in square inches as' • Should your vent run fall outside of the parameters shown, please contacta Montigo representativeto discuss otheroptions. • Clearance to combustibles around Montigo VPIF vent is 1". 03/24/2021 8 fcdt1/2E87319 BUILDING DEPARTMENT Installation Roof Mounted - - Power vent . . 1 • Power supply - wire 208V, 15A 305A6" SS --- Power vent wire / Control B Vent Panel - I 1,4 305/,6" ►1 1 1 ,1 B or C Wall _ • Vent — switch le BorC ' Vent ' A Control / \ cable 9 wire 19 / \ �/e" LED Power_<S / \ 120V,2A 1i 4i Iiii iiriiiiiiiiiiiiiiiiiiiiiiiiiiiiiiil _ I 1!11!11!C1!I!1!1!1!1',1!1!1!1!I!1!1!1!I!1!11 61A6', rr ... 1,1i1i!Iiili1i1i1ilili1i1i1il!lilili'l111 . *1 24" _2`" immmori�Ymo T 3215A6" 1213A6" 1 I I I I I 1 1 1 I 1 I I 1 1 I I I —►1 B 1-4- 1 � MODEL 3' 4' S' 6' 7' 8' �� Maintain SIZE 'Opt at least 1" 'A' 7'/8" 9'/8" 9'/8" 9 7/8" 9'/8" 11'/s" clearance 23'k' jam' around the 'B' 10 5/,6" 12 5/16" 12 5/6" 12 5/16" 12 5/16" 14 5/16" MAX collar/sheild `� RECEIVED 03/24/2021 XG0799-081319 ASPEN 9 BUILDING DEPARTMENT Installation Wall Mounted A 1 . I Power vent ^ ^• 305A6" n \ n n �— - Power vent wire ^ ^ I. " n , n n • 1 1 1 'I 'I 1 Power supply - - ) wire 208V, ' 15A tr.B Vent J' p I it 305/16" /1 BVent 1 or C Control ,H Panel B or C 611A6" 5" Vent Wall I: I : ' — switch I I 1 I' a I 8 N Control / I cable 9 / _ wire =_--- I �Ir LED Power_<S / _�_ 120V,2A 'ffl cp.c►1, • A B T t- 10%z' -II.:Maintain 14-- 21%6" li at least 1" I clearance 4- 321/2" —lory around the collar/shield / - MODEL 3' 4' S' 6' 7' 8' SIZE 241/4" 4_ "2- 'A' 7 7/8" 9 7/8" 9 7/8" 9 7/8" 9 7/8" 11 7/8" -.< 'B' 105/16" 125/16" 125/16" 125/16" 125/16" 145/16" I I RECEIVED 241/4" 1 I 03/24/2021 10 Xabb99319 BUILDING DEPARTMENT Installation In-Line Mounted A r, , ,-., -- Positive i Y,e 9 " 4 193/8" pressure -- rated pipe A Power supply w_ J L \ wire 208V, 15A 1 17 ' II'' Power vent 1 Power vent wire SS r \ — 4'/s" 85/8" 1313/c" F> 4 1h `I B or C 'I .I ,I 1 i Control 11" , _ , Vent Panel B or C B Vent --. PO 237,8" __ — Vent \ Wall switch I Control 0 cable 9 /iiiill Wm .--- 1111*-' i LED Power_55 '< 14" > 120V,2A *NEVER I NSTALL THE MOTOR WITH ITS SHAFT VERTICALLY,TH E MOTOR AXIS MUST BE HORIZONTAL **ENSURE ACCESS DOOR CAN OPEN AT LEAST 80 DEGREES MODEL SIZE 1 3' 1 4' 1 5' 1 6' 7' 8' 'A' 7 7/8" 9 7/8" 9 7/8" 9 7/8" 9 7/8" 11 7/8" A CAUTION Never install the Power Vent motor pointing up or down. The Power Vent motor must always be installed in the horizontal plane.Additionally the Power Vent must be securely mounted in a manner which also allows the possibility for the access door to be opened.The Motor/Access Door must have at least 12"of additional RECEIVED clearance to be able to pull out the Motor/Access Door/Fan Wheel assembly for servicing.-The structure which the Power Vent is mounted to must be Non-Combustible Material Only. 03/24/2021 XG0799-081319 ASPEN„ BUILDING DEPARTMENT Installation NOTICE Maintain at least 1"clearance to combustibles all around the flue gas box.This flue gas box is only to be used with Montigo fireplace systems specifically approved by Montigo. Flue Gas Louvered Exhaust Termination 8" Box 10" Box 12" Box • • • . C n Yo _ FRONT _ P FRONT n m FRONT ^ W • o N • i • 6 N m . B 1 T 15.700"Opening ! 18.820" c — 21.700" Li— 21.700" 24.820" 24.820" 22.880" 16.880" j I 22.880" J TOP —15.800" 1 TOP —21.800" TOP 21.800" 19.800" 19.800" 13.840" r ! SIDE . ! 20.75" / SIDE 11.88" 47%a' ^o ! SIDE 9%a" /// L M 9 • I rnco 1 1/2" L 6.374" — 3.928"— 11/2" — —6.380"J m — 1 h" m o, Figure 2. FGLVBI-08 Dimensions Figure 2.b FGLVBI-10 Dimensions Figure 2.c FGLVBI-12 Dimensions 8" Box Framing 10" Box Framing 12" Box Framing 14 IIII 17.8" 23.8" v m 21.8" 4711- ttlIk'N• 111 ‘411111111. 411 . , , lidilR CEIVED 03/24/2021 Figure 2.d FGLV81-08 Framing Dimensions Figure 2.e FGLVBI-10 Framing Dimensions Figure 2.f FGLVBI-12 Framing Dimensions b�99 QQ � ((�� 12 Xa1319 BUILDING DEPARTMENT Installation Combustion Air Louvered Intake 6" Box 8" Box 10" Box I A—On 1I . / • i • 15.700"Opening J AT 18.820" — 15.700"Opening • 21 70" 18.820" - 24.82" - 16.880" - 16.88" 22.88" - . I I I I1. - - —14.062" • • —20.14" - . —14.06" - . . . - 18.14" 12" 12" 14.746" // SIDE 5.873" 14.75" 2 - 7.88" 20.75" / - 9.88" 1_7_1-----1 j--L ,p_L a m o v 1.50" 1.50" - ,�,t • .-- Figure 2. CALVB-06 Dimensions Figure 2.b CALVB-08 Dimensions Figure 2.c CALVB-10 Dimensions 6" Box Framing 8" Box Framing 10" Box Framing FIII 22" 14 20" 1 18 r. 1 tiiiisisri ....4.%\i 1 ,110- R CEIVED ,_ , , 03/24/2021 Figure 2.d CALVB-06 Framing Dimensions Figure 2.e CALVB-08 Framing Dimensions Figure 2.f CALVB-10 Framing Dimensions XG0799-081319 'A`SPEN13 BUILDING DEPARTMENT Installation Section 3: Framing Clearance Requirements Framing Flanges To ensure the fireplace operates safely,all models must maintain the There are flanges on the outer edges ofthe Prodigy series fireplace that following clearances: may be used to install framing around the fireplace.The use of these flanges is entirely optional;they are provided to simplify installation, and if they are not needed,they may be ignored or removed entirely. v o • c„ 0„ 0, 0" 1/8„ 4 Figure 3. Combustible Wall Clearances 1 NOTES: t Distancefrom the edge ofthefinished materialsto ensure removal • of glass is possible for future cleaning and service **Type B-Vent pipe clearances must meet the B Vent manufacturer's • ---- recommendation. • • • RELIEF HOLES NOTICE FOR BENDING When constructing the framed opening,please ensure there is access to install the gas line when the unit is installed. Framing Framing Flange Locations Montigo recommends that framing is performed once the unit has been The location oftheframingflanges depends on the configuration ofthe unit placed in its final location. (corner,bay,single sided,see through).The below shows the location of the flanges depending on configuration.See Montigo website for detailed STEP 1:Frame around the fireplace as desired.Framing can be installed on dimensional drawings. all sides of the fireplace,or only on the top and sides if a thinner finishing material will be used.Ensure access is left for connections of gas,electrical SINGLE SIDED:Front face top,back of unit left,back of unit right and venting as required. SEE THROUGH:Front face top,back face top,back of unit left,back of unit STEP 2:Complete all venting,gas,and electrical connections. right,front of unit left,front of unit right STEP 3:Backframe the unit with framing materials followed by finishing BAY:Front face top,back of unit left,back of unit right materials as required.Ensure access for service as required. CORNER:Front face top,back of unit left,back of unit right STEP 4:Refer to Section 5:Finishing. RECEIVED 03/24/2021 14 X4Dl99 87319 BUILDING DEPARTMENT Installation Single Sided Framing Corner Framing p 0 0 IAr O O O T m O / \ �C� ... . B 19'/a 411111111114-• B , ,1 See-Through Framing Panorama Framing 0 m CO O Recessing the O m Back Edge: O • For corner and O / panorama configurations.Be sure to measure to confirm facing material will still \ � \ clear the side glass. 185/s 19'/a • B . SINGLE SIDED AND SEE-THROUGH FRAMING DIMENSIONS CORNER AND PANORAMA FRAMING DIMENSIONS 3' 4' 5' 6' 7' 8' 3' 4' 5' 6/ C�,ED B 421A" 541/a" 661/a" 781A" 901/a" 1021/a" B 421A" 541/a" 66Ya" 781 ' �7t7Tla" II UL14 C 263/16'+Glass Height C 263/16"+Glass Heig t3/24/2(]21 XG0799-081319 ASPEN, BUILDING DEPARTMENT Installation Section 4: Finishing Finishing Around the Fireplace Television Installation The following illustratesthe suggested finishingmethodfortheProdigy Montigo does not require any special clearances to be maintained between a wall mounted television and the fireplace glass.Check the : 11` TV owner's manual for any manufacturer's required clearances. Finishing Material- IN.. can be fastened to the face of the fireplace Fasteners may only Material MUST NOT •• be installed above extend past the edge the glass mounting channels.Maximum penetration into • fireplace body:1/2A _`�\ tt 6— G I O� Outer Glass Mantle and Hearth / / Combustible or non- combustible mantels and hearths may be placed above/ 6 5 4 3 2 1 below the top of the glass viewingarea.There are no 2 MENEM././. — restrictions on depth for 3 ....0M 6 0 mantels,for hearth depth 4 MENEM" Finishing please refer to finishing s EMMEN. materials in instructions. MINNEEN shaded area only .....l. to allow glass MENElm removal ■■■■■N No M.N.5M restrictions ■■■■■. on mantel ._1111 depth The Prodigy fireplace is designed for zero clearance installation.That is,combustible finishing materials may be installed directly against the fireplace body.These materials can befastened directlytothefireplace 4"maximum provided the fasteners do not penetrate further than 1/2"into the unit hearth or impede glass installation.To ensure glass can be safely removed for depth when cleaning,it is recommended that flush finishing materials not extend EEIVED more than 4"from the fireplace. • 03/24/2021 16 Xabb99319 BUILDING DEPARTMENT Installation Prodigy Indoor/Outdoor Kit Dimensions 1.41 A ► I.■ B J F G 1 c C ,- 11.4 . . . t t _ H I J E i —....i ow— INDOOR/OUTDOOR KIT DIMENSIONS 3' 4' 5' 6' 7' 8' A 371/a' 491A" 611A" I 731A" 851A" 973/16' B 401/8' 521/8" 641/8" 761/8" 881/8" 1001/8" C 40" 52" 64" 76" 88" 100" D 37W 491N 607/8' 7215/16" 851/8" 971N E Glass Height+11/8" F 109/18" G 81/8" H Glass Height+13/16" I 41/8"+Glass Height 121/z"+Glass Height RECEIVED 03/24/2021 XG0799-081319 ASPEN, BUILDING DEPARTMENT Installation Prodigy Indoor/Outdoor Kit %"Sheeting — III Ir POft % . I Step 1-Mount Throat dlb 01%1 G Support the throat from the , underside.Align the throat with I I I \ Finishing materials I the fireplace mounting holes I I and attach. I I z'xe' I Framing III I I Waterproof Step 2-Frame membrane The window kit is designed to extend through an outer wall Window Kit Throat constructed of 2"x6" framing. III;II1 Frame around the fireplace OII� throat using 2"x6"material and III! IJ keeping the framing tight with III 5-Framed Step a ed Glass � the fireplace body.Thefireplace \ Attach the framed glass to the �` is a zero clearance appliance, I nutserts on theface ofthethroat. r so wood framingis acceptable. ;'r „......I rill. e ---- ,,,-- • Step 6-Stainless Trim ��I'I+ Itl' Hi ` Install the stainless trim over the Step 3-Sheeting t • framed glass.The trim attaches Attach 3/4" sheeting to 2"x6" magnetically to the fireplace,no :, framing. :4.4,,,, other fasteners are required. 7 r` ,e "s "`,1;::::: Step 7-Finishing Around Fireplace Step4-Waterproof Membrane When installing finishing materials around the fireplace,leave a'h"gap Install a waterproof membrane '"' %%p between the stainless trim and any finishing materials so that the trim (customer su lied) around pp can be removed for cleaning and servicing. the throat.Affix the membrane to both the sheeting and -;.44 , perpendicular to the throat. ,At t4, 1�2" '° ; ° Finished fireplace ; ° �y 1/2 n . II ,.., Stainless trim 03/24/2 •21 18 b$ 81319 BUILDING DEPARTMENT Installation Section 5: Wiring Control Panel Installation __A__ . n, r) 0 -- ° The control panel should be installed in a location that is accessible for . . A®a. j:ll. start up and future service.The panel's electroniccomponents can produce o . p a whining sound, this should be considered when selecting the panel . q location.If noise from the panel is a concern,the panel should be placed D q in a room that can be sound proofed.It is not necessaryfor the panel to 18.36° O ° ° be in a line of sight from the fireplace,however,this can be helpful for F;!l;+�l"+,+n ri riri ri tn, ;� servicing.PCGCP1-2-05-DD Material: 16 Gauge satin coated steel E- I I e :c[ Power Supply: Single Phase 200-240VAC+Neutral,15 A,dedicated circuit € I• Circuit Breakers in Panel: 15 Amps(Qty 2),5 Amps(Qty 1) - -- ` v v 1' . Q " ° ° Power Output to PV Motor: 0.5 hp-3 Phase,220 Volts,2.8 Amps i Pre-purge: 60 seconds F 7.22" -•I ',-4— 15" 1. Post-purge: 3 minutes Panels must be surface mounted with a minimum 2"clearance on Damper Power supply: 24VAC,40VA all sides of the panel to ensure adequate ventilation. Black(L1) 15A } i—h/�N�11Q N AC LINE Black(L2) 15A Power Vent 1 X } -3 -V1p N Inverter 5A � x IL--k`I^I'A Hedy HD700 N • R1 R4 R3 R5 R2 MOTOR PE pV 011 012 U V W Pre-purge N 1 3 Timer t7 r r - 03 CO CO co T1 T2 0— F " y w Damper 0a13, R6 110V 24V 110V 24V ts ® 2 o R2— 0 Power ventT Direction Switch m Power Vent R1 R1 R4 R7 N White(N) R5 R3 R7 t1 m Green(I) ) R3. 3 !r R2 o, N' 110 Volt o o o Relays fl -8 8 WhiteBlack IA - > > -1I • 0 16 t o 0 0 0 0 E o 1 2 3 4 5 6 7 8 9 10 Past-purge Timer m o 0 0 0 0 0 0 0 0 0 10 x d <_ & a 2 N .10 m Qty Part No. Description a ' 1 EC1454 Circuit breaker,5A,125V Wall switch 2 EC1456 Circuit breaker,15A,250V _-_______ ________________ __ ______ 2 EC1142 Transformer Class 2,Input 110VAC60Hz-Output24VAC40VA r , 7 EC1214 Socket,Relay NC No 5 EC1213 Relay w/indicator light-24VAC NV IOW o- 1 2 EC1215 Relay w/indicator light-110VAC ov"' Heatc, Flue SwitchGas — 1 EC1413 Fixed DOM Timer 60 Sec. Switch lue „ °° `""°"" 1 EC1035 Control,Timer Delay-120VAC 10 AMPS m DM1 1 EC1203 Terminal Block,10 Pole Pw Lj Gas Valve lt Back(L) RECEIVED &ppi 120v 1 EC2050 Inverter 200-240V.4kW b ta ' " White(N)1 GC3073 Direct Ignition Module , GXo,auRNEe, i lam 1 GC3097 Rectifier Cable = LED LIGHTING 1 GC3096 SIT Gas Valve 0 3/2 4/2 0 21 1 - 1 GC3074 Spark Igniter XG0799-081319 ASPEN19 BUILDING DEPARTMENT Installation �.�1 Connections lair 4 �► . _ L. Fuse Panel • li __ 4 Power Veri HED' Inverter HD700 Damper Connection Transformers _ • . P. 1 i �/ • • tom' AP Power Vent C a RA 1 E( Reversal ...s wiro,. ?T 113RI PM. N,3, Switch -.. ,li t 211 vizi ii • II -''' * ' ' ' r. — Relays - j_ _)_ w/LED ttn_r ttt_ __ m.' •. ill 111 . pas ) :‘' z sib ..',', 9474 . Pre Purge Post-Purge fi 0^,ti s ma' . s > Timer Timer Control Panel,side Control Panel,opened RECEIVED 03/24/2021 20 Xa=1319 BUILDING DEPARTMENT Installation Electrical Connection Directions Damper Connections Connection Step 1 The prodigy comes standard with 2 intake dampers,a flue gas damper Connect the power vent module to the connection box labelled POWER is available for order separately.Follow the below instructions on the VENT CONNECTION (second box from the top of the panel's left side). damper wiring and setup process: This is a three phase system that requires the installer to supply three hot wires and ground from the control panel to the power vent module. Connection Step 1 Open up the damper connection box on the side of the control panel to Connection Step 2 access the 5 wires for damper control.The red and brown wires must The control panel is supplied with 25 feet of 18 AWG/2 conductor low be disconnected from one another to be wired into the damper cable. voltage wire that is coiled up on the side of the control panel.Connect these wires to a standard single pole wall switch. Do not apply any Connection Step 2 power to these wires.This wire may be replaced with a longer wire of The white and black wires supply 24 VAC to the damper motor.Connect the same gauge,type,and quality to a length of up to 150 feet. the black damper wire to the black connection box wire,and the white damper wire to the white connection box wire.For multiple dampers, Connection Step 3 connect power in parallel. Connect power to the wires in the connection box labeled POWER SUPPLY 208V, 15 AMP(first box from the top of the panel's left side). The red and brown wires connect to an end switch that will close This is a four wire system with two blacks(L1 and L2),white(neutral), when the damper has opened.Connect the brown damper wire to the and green(ground). connection box brown wire,and the red damper wire to the connection box red wire.For multiple dampers,connect the end switches in series. Connection Step 4 Red to brown,to red to brown. Connect 120V power to the base of the fireplace to power the LED lighting inside the unit.This is a two wire connection consisting of a The green wire is a ground connection and is used to bond the damper black(hot)and white(neutral)wire. cable to the control panel. A CAUTION Connecting power to the panel before all the wiring is connected may damage the panel. A CAUTION Incorrect wiring may damage the motor and the fireplace will not function properly. RECEIVED 03/24/2021 XG0799-081319 A"I EN21 BUILDING DEPARTMENT Installation Section 6: Installing the gas line The gas connection(1/2"NPT)is located on the lower portion of the Note:After gas line is connected,each appliance connection,valve and fireplace body. The manufacturer requires a service shut off valve valvetrainmustbecheckedwhileundernormaloperatingpressurewith located in an accessible location to isolate the gas supply.The gas line either a liquid solution,or leak detection device,to locate any source of must be installed and tested for leaks before finishing the fireplace. leakage.Tighten any areas where bubbling appears or leak is detected The gas valve has a provision to remove a plug so that a hose barb until bubbling stops completely or leak is no longer detected.DO NOT fitting can be installed to check pressure. use a flame of any kind to test for leaks. Natural Gas requires a minimum inlet gas supply pressure of5.5"W.C. 8455 7 Connection Diagram and a manifold pressure of 3.5"W.C. Propane requires a minimum inlet gas supply pressure of 11"W.C. r - and a manifold pressure of 10"W.C. IliE 7tL Maximum allowable inlet pressure for NG and Propane is 1/2 PSI. ;. _ D., 0 1.� P. 0 oar A WARNING , If you do not follow these instructions exactly,a fire or explosion may � , result causing property damage,personal injury or loss of life. ! ' `N . 7 Gas outlet pressure modulator r • 8 Pilot outlet OUTLET PRESSURE 8 9 Main gas outlet ADJUSTMENT 9 All adjustments must be made on the basis of the specific characteristics of the appliance.Check inlet and outlet pressure •' _- using the pressure test points provided.After testing,carefully seal test points with the provided screws.Recommended torque:1.0 Nm.Disconnect pressure regulator connection"VENT"(if used).Remove the modulator plastic cap E. O • Maximum pressure:power the modulator in the maximum condition.Screw in the nut C to increase the outlet pressure and screw it out to decrease it.Use a 10 mm spanner. • Minimum pressure:Turn off the power supply to the modulator and,keeping the nut C stationary,screw in the screw D to increase the pressure and screw it out to decrease it.Screwdriver 6 x 1 blade.Carefully put back the modulator plastic cap.Reconnect pressure regulator connection(if used). ■ WARNING:to ensure the correct operation of the modulator it is necessary that the plastic cap E is returned to its original location. FOR YOUR SAFETY - READ BEFORE LIGHTING A. This appliance is equipped with an ignition system that lightsthe pilot burner automatically.Do not attempt to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas.Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone.Follow the gas supplier's instructions. • If you cannot reach your gas supplier,call the Fire Department. C. Do not use this appliance if any part has been under water. RECEIVED Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system,and any gas control which has been under water. 03/24/2021 22 Xabb99gN319 BUILDING DEPARTMENT Installation Section 7: Start Up 1. Ensure that all connections are made as per instructions. A CAUTION 2. Turn on the panel's circuit breakers. 3. The red lights in the breakers and the inverter display will Make sure that all air is purged from the gas lines. illuminate. 4. Turn the wall switch ON. 5. The wall switch relay and heat sensor relay will light up, and the There are 7 relays in this panel that have a red LED in the bottom damper(optional)will start to open. left corner of the transparent cube enclosure. When the red LED is 6. When the damper is open,the end switch relay will light and signal illuminated,the relay is ON. the inverter to start. If dampers are not installed,the end switch relay will light when the wall switch is turned on. R1(Ignition System) The ignition system is POWERED 7. The inverter will ramp from 0 to its set speed,and the green RUN R2(End Switch) The end switch is CLOSED(damper open) LED will illuminate. R3(Wall Switch) The wall switch is turned ON R4(Heat Sensor) The heat sensor switch is CLOSED 8. Checkthe rotation ofthe powervent;there is an arrow on the power R5(Flue Gas) The flue gas proving switch is CLOSED(adequate draft in flue) vent's housing that indicates the proper rotational direction. R6(Inverter to Power Vent) The inverter has received a signal to power upthepowerventmotor 9. If the power vent is spinning the wrong way,throw the reverse R7(Damper Open) The damper is being held open during post-purge cycle direction switch. Reversing the Power Vent Motor •Flip the reverse direction switch,regardless of current position. ACAUTION •The inverter will display the decreasing speed of the motor until it reaches 0. R6 and R7 are 110V relays and are not interchangeable •The inverter will pause for 15 seconds. with 24v relays. •The inverter will ramp from 0 to the last used speed, but in the reverse direction(indicated by a negative sign). 10.The flue gas relay is activated within 10 to 15 seconds of the power vent running at an adequate speed. If the flue gas relay is not activated after 30 seconds,increase the speed of the power vent. 11.The ignition system relay will power up after the pre-purge time (60 seconds). 12.The ignition system relay will supply power to the ignition module, which will simultaneously open the valve and startthe spark igniter. Once the burner lights, the spark igniter will stop. If the burner doesn't light within 20 seconds,the ignition module will lockout.If the air movement of the system is too erratic and the flames aren't in contact with the igniter,the module will also lockout.To reset the module,cycle the wall switch. RECEIVED 03/24/2021 XG0799-081319 ' `SPEN23 BUILDING DEPARTMENT Operation LED Remote Control Operation Montigo's series fireplaces have integrated LED lighting installed Brightness Speed beneath the burner tray.The LEDs are controlled by the included # Mode State State remote.The fireplace burner does not need to be lit for the LEDs to function. 1 Static white color Adjustable Unadjustable The LEDs can be set to any solid color using the color wheel on 2 White color gradual changes Adjustable Adjustable the remote control,or to any of the 20 patterns listed below.The speed and brightness of the various functions can also be adjusted 3 All colors gradual change Adjustable Adjustable by the remote. Red/green/blue three colors 4 gradual change Adjustable Adjustable LED Troubleshooting 5 Seven colors jump to change Adjustable Adjustable The LEDs are pre-wired inside the control panel and fireplace; 6 Three colors jump to change Adjustable Adjustable ensure that all wiring is connected before troubleshooting. 7 Red/green jumps to change Adjustable Adjustable If the LEDs are lit but cannot be controlled by the remote,first 8 Red/blue jumps to change Adjustable Adjustable change the remote's batteries. If the remote still cannot control the LED lighting,you may need to 9 Blue/green jumps to change Adjustable Adjustable pair the remote with the controller. 10 White color frequently blinks Adjustable Adjustable If the LEDs will not light,measure the voltage on the power 11 White color glitters Adjustable Adjustable supply's output(underneath burner tray),the output should be 24VDC. 12 Red color frequently blinks Adjustable Adjustable If a portion of the LED strip displays a single color only,the LEDs 13 Red color glitters Adjustable Adjustable must be replaced. 14 Green color frequently blinks Adjustable Adjustable 15 Green color glitters Adjustable Adjustable 1.ON — 0 2.OFF 16 Blue color frequently blinks Adjustable Adjustable 0 17 Blue color glitters Adjustable Adjustable 3.Color ring18 Yellow color frequently blinks Adjustable Adjustable 4.Indicating light 19 Yellow color glitters Adjustable Adjustable 5.Speed+ 6.Brightness+ . 9.Mode+ 20 Circulation mode 7.Brightness- - 10.Mode- Figure 30.c Remote modes 8.Speed- ° a•c.J Figure 30. LED remote Item Parameters Working Voltage AAA*2pcs(3V) Radio Frequency 2400-2483.5MHz Modulate Method GFSK Transmit Power 6db Standby Power Consumption 10uA Remote Distance 20-30m RECEIVED Dimension 110x52x3Omm Figure 30.b Remote parameters 0 3/2 4/2 0 21 24 Xa59987319 BUILDING DEPARTMENT Operation Pairing the Remote to the Module (Code Clearing and Code Matching) Montigo ships the fireplace with a functional LED system, but,if you need to pair an alternate remote,follows these steps: 1. Switch off the power.Wait until power supply led indicator goes off. 2. Switch on again. For Version 2.0 LED Remote (111111, (Indicating light on color wheel is opaque.): 3. Within 3 seconds(after power supply indicator goes on)press S+button. 4. To clear a remote's pairing,follow the same procedure,but hold the remote's speed-button until the fireplace LEDs Figure 30.d Remote version 2.0 flash 9 times. (It For Version 3.0 LED Remote (Indicating light on color wheel is dotted.): 3. Within 6 seconds(after power supply indicator goes on)press ON button and M-for two seconds. Figure 30.d Remote version 3.0 NOTE: One remote can control multiple fireplaces,but onefireplace can be paired with a maximum of 4 remotes. NOTE: If remote fails to pair with controller,remove batteries from remote and let it sit for 2 minutes(this way all residual power will be drained).Install batteries back and repeat pairing procedure. RECEIVED 03/24/2021 XG0799-081319 ASPEN 25 BUILDING DEPARTMENT Installation Inverter Operation Inverter Display INVERTER DISPLAY The inverter's display will illuminate when power is supplied to the unit. The inverter's 4 digit display is used to communicate the drive's settings The inverter's RUN LED will illuminate whenever the drive is running. to the user.It is preset by the factory to display set speed. Drive operating Condition Inverter Display Normal Operation Current Speed Setting DISPLAY OPTIONS LEDS Overload Fault(trip) F010 These 3 LEDs indicatewhatvalue is being shown on the inverter's display. Current Limit(output too high) H001 The Hz setting will display the unit's speed,the A setting will display Overload Alarm(output too high) H002 the unit's current,and the V setting will display the unit's voltage.For Short Circuit F001 orF017 ease of operation,the displayed value should be left on the Hz setting. Output Phase Loss Foos Undervoltage F003 RUN AND STOP BUTTONS Overvoltage F002 The wall switch performs the same function as these buttons.When stop Last Speed Setting the drive is running,the integrated RUN LED will be illuminated. Intermittent Problems UP/DOWN BUTTONS These buttons are used to control the speed of the powervent and cool pack fans.The inverter's speed is preset,but will need to be adjusted If the fireplace turns OFF after burning for 10-20 minutes,the control during installation. panel relays will indicate which safety has tripped. DISPLAY MODE SELECTOR If the Flue Gas Relay turns OFF,increase the speed on the inverter.The This button selects which option is shown on the display(Hz,A,V).For power vent blades are less effective when the air is hot.Also ensure ease of operation,leave the display mode on factory settings. thattheunitscombustionairsupplyhasnotbeenblockedorrestricted. PRG BUTTON If the Heat Sensor Relay turns OFF,the cause is overheating.Increase This button is locked by default,as it is used to program the inverter. the power vent's speed to increase cooling, and the fireplace will Modification of the inverters programming could cause unwanted or automatically restart once the unit's temperature reaches a safe level. unsafe operation of the drives and fans,as well as cause damage to electrical components. If the inverter display shows either a current limit alarm(H001),or an overload alarm(H002),it could mean that the unit's output is set too high.Lower the inverter's speed until the alarm disappears. ACAUTION If an error code otherthan those listed above is shown on the inverter's display,power the fireplace down,and wait for all LEDs in the panel to turn OFF,then de-energize the panel.After the inverter has powered Inverters should only be controlled by the wall switch and UP/ down,turn the panel's power back on and then turn on the fireplace. DOWN buttons,the use of other inverter keypad buttons may cause If the inverter error code persists,Contact Montigo for assistance. unwanted or incorrect operation If the igniter is sparking around its porcelain base instead of on the Display burner face,adjust the igniter's position,or replace the igniter. Options LEDs 2 . Inverter •• Hz PROG.MODE Ignition system error codes Display 4 0 A Keypad Control There is a multi-colored LED on the ignition system module located inside the fireplace body.The light's color and flash sequence will indicate the o V condition of the ignition system. COLOR FLASH SEQUENCE RUNNING CONDITION/ERROR CONDITION Green 1/2 sec on,1/2 sec off System purge ESCM F RG Green Rapid blink Ignition trial UP/DOWN Green Solid on Flame detected,valve open " Buttons Red 1 flash,then pause No flame during trial RUNJTOP Red 2 flashes,then pause Flame sense stuck on RECEIVED Display Red 3flashes,then pause Pilot/Main relay failure Mode Selector Red 4 flashes,then pause Repetitive flame loss Red 7 flashes,then pause Internal control error /� Red Solid on Line voltage error 0 3/2 4/2 0 21 26 Xabi99TM319 BUILDING DEPARTMENT Installation Section 8: Installing & Removing the Glass The Prodigy fireplace has 2 layers of glass that must be removed for maintenance and cleaning.Remove the glass as follows: 1)Place suction cups on the glass door.Follow the instructions supplied with this product to ensure all safety instructions are observed.Ensure cups are firmly attached and secured. 2)Hold handles firmly and lift the glass panel up and out of the lower track (into the upper track).Tilt the lower edge of the glass outwards.Do not tilttheglass awayfrom the bottom track by more than 1"to avoid putting pressure on the glass in the top track. \• III r Ili_ ,. ' \'''' 01:1'4Hk- '' , lf), . ' . '4*- - '2 411/illire ,.z v' x 3)Slide the glass downward carefully until it is free from the upper clips. Store in a safe location until time to replace. 4)At each end of the unit between the inner glass and outer glass there is a channel held in place by 2 screws. Remove these screws and the channel and store them in a safe place for re-installation. 5)Repeat steps 2&3 to remove the inner glass. 6)To re-install the glass,use the suction cups to carefully slide the glass into the clips on the uppertrackwiththe bottom tilted outward.Carefully lower the bottom of the glass toward the unit until it is in line with the lower track and gently lower onto the rubber stoppers in the bottom of the track. n r , f / RECEIVED 03/24/2021 XG0799-081319 ASPEN 27 BUILDING DEPARTMENT Installation Section 9: Installing the Accessories Installing the Glass Media Igisom ORDER CODE The unit is supplied with glass media.Optional media maybe purchased Fireglass from the dealer.Before installing the fireplace doors,place the media Obsidian HW1113 randomly across the pan in a single layer only. Platinum HW1144 Ice HW1157 Copper HW1143 I • Firestones Amber HW1261 ' r k 1 } R Glacier HW1219B `' `C i Do of cover Alabaster HW1260 o r 1' ;' r +� �} pilot-With Onyx HW1259 A Cdsl. �. V : - by 'y/.media Firebeads I - + •:.. ill: , r� Ivory HW1111 Figure 22. Do not cover the pilot with any media Frost HW1112 Quartz HW1106 Burner Media Quantities Ebony HW1091 Firebead Blends Sage HW1082 Speckled Stone Quantity 350 I 450 500 600 650 L 750 Driftwood Logs 1xLGS58 11xLGS58 11xLGS57 1xLGS57 1xLGS57 1xLGS57 1xLGS59 11xLGS59 11xLGS58 1xLGS58 2xLGS58 2xLGS58 I I 1xLGS59 1xLGS59 I 1xLGS5911xLGS59 Optional speckled stones Glass Media d . . - •DE 4 Bags I_ 6 Bags I 8 Bags 9 Bags 10 Bags 12 Bags Speckled stones 50pc RR50SS Speckled stones 150pc I RR1 50SS Driftwood & Speckled Stones Speckled stones300pc IRR300SS Speckled stones must be placed in a single layer only. The logs are Speckled stones 600pc RR600SS then placed on top of the stones.Logs may be installed in a variety of Driftwood logset-Large LGS57 patterns, so long as the logs do not obstruct burner ports or extend Driftwood logset-Medium LGS58 into the tips of the flames.Placing logs or stones incorrectly will result Driftwood logset-Small LGS59 in fireplace sooting. , ,,.. itt.fl, 4, I -- il:, A ki:. , i , ) ,,.) , , ,_) i 1J ..hr „,.. 1 II, ...,,-.. 1 D 03/24/2021 28 XacT319 BUILDING DEPARTMENT Installation Section 10: Troubleshooting Power up the Montigo control panel 200-240VAC NO Inverter display and Measure L1 to L2 breakers light up Less than 200VAC YES Turn wall switch on Have electrician fix supply voltage •Heat sensor relay on NO Power vent not connected •Power vent starts up YES NO •Increase power vent speed Flue gas relay on •Reverse power vent direction YES YES NO 1 minute system purge 4 Flue gas relay on Contact Montigo Tech Support A NO •Pressure switch trip Ignition system relay on •Failed purge timer A YES •Valve opens NO •Control not connected •Spark ignition starts •Spark gap too wide A YES •Air in gas line NO •Gas not turned on Burner lights •Failed valve A • YES •Spark ignition stops NO •Flame not in contact with spark •Poor burner ground •Burner stays on Turn wall switch off RECEIVED •Fireplace burner off •Power vent purge 3 min. Power vent off 0 3/2 4/2 0 21 XG0799-081319 ASPEN„ BUILDING DEPARTMENT Operation Section 11 : Cleaning and Maintenance General Cleaning • Have the fireplace installation inspected annually,including a visual When the fireplace is first activated,there may be some smoke and a check of the vent system,the burner and the pilot flame. For your visible film may be left on the glass.This is a normal condition,and is convenience, a 1/8" manifold pressure tap is supplied on the gas the result of burning of protective coatings on new metal. valve for a test gauge connection. • Glass must be cleaned periodically to remove any film(which is • For Natural Gas,this appliance requires a minimum inlet pressure a normal by-product of combustion)which may be visible. Film of 5.5"wc,and a manifold pressure of 3.5"wc. can easily be removed by removing the door. Handle the door • For Propane,this appliance requires a minimum inlet pressure of carefully,and clean it with non-abrasive, non-ammonia based 11"wc,and a manifold pressure of 10"wc. glass cleaners.One of the most effective products is Kel-Kem. • Alwayskeepthefireplaceareaclearandfreeofcombustiblematerials, • Use a vacuum cleaner or whisk broom to keep the control as well as gasoline and other flammable vapours and liquids. compartment, burner,and firebox free from dust and lint. • Do not use this appliance if any part has been under water. Immediatelycall a qualified service technician to inspecttheappliance and to replace any part of the control system and any gas control �+ which has been underwater. NOTICE Do not use ammonia or abrasive cleaners on the glass,they will permanently etch the surface.Use an approved gas fireplace cleaner such as Kel-Kem or White Off. NOTICE Fireplace gas control must be in the"OFF"position and all burners extinguished when cleaning appliance.Doors can get very hot.Handle only when cool. RECEIVED 03/24/2021 30 Xabi99gM319 BUILDING DEPARTMENT Appendix Appendix Be. Warranty MONTIGO COMMERCIAL WARRANTY PROGRAM If the components of the appliance covered by this warranty are found to be defective within the time frame stated(see The Canadian Heating Products Inc.and/or Montigo DelRay Corp Companies investigation of claims),The Companies will,at its (collectively referred to herein as"The Companies"),warrants the option, replace or repair defective components of the appliance Montigo gas appliance(referred to herein as'the appliance')to manufactured by The Companies at no charge and will also be free from defects in materials and workmanship at the time pay for labor costs(in accordance with schedule)incurred in of manufacture.The gas appliance and related components are replacing or repairing components. If repair or replacement further subject to the terms and conditions set forth below. is not commercially practical,The Companies will,at its sole This warranty covers the following Montigo product series: discretion,fully discharge all obligations under the warranty by Prodigy, BF, C-View, Round,Tornado and Firepit refunding the verified dealer purchase price of the appliance, excluding the cost of labor unless the labor is covered by the Component Coverage Period Labor Coverage terms of the warranty. Firebox,heat exchanger 10years 1 year This warranty covers only parts and labor as provided above. 10 ears In no case shall The Companies be responsible for materials, Main burner y 1 year years(Firepit) components or construction,which are not manufactured or Gas control valve and related control components supplied by The Companies,or for the labor necessary to install, (pilot assembly,spark electrode flame sensors, 1 year 1 year repair or remove such materials,components or construction.All thermopile) replacement or repair components will be shipped F.O.B.from Electrical components(internal blowers,ignition the nearest Company factory. control module,wiring,switches,remote control 1 year 1 year systems,blower control module,accent bulbs) Firebox media(logset,glass beads,river rocks) 1 year None Glass panes None None LIMITATION ON LIABILITY Plated,painted finishes(including interior reflective glass)* 1 year 1 year It is agreed and understood that The Companies sole obligation, Refractory lining 1 year 1 year and purchaser's exclusive remedy under this warranty,under any other warranty,expressed or implied, or in contract,tort Power vent control box 1 year 1 year or otherwise,shall be limited to shall be limited to repair, Power vent termination 1 years 1 year replacement or refund as specified above.The opinion of The Companies with respect to these matters shall be final. *Exterior painted surfaces exempt In no event shall The Companies be responsible for any incidental or consequential damages caused by(but not limited QUALIFICATIONS TO THE WARRANTY to)improper installation, installation by an unqualified or unauthorized installer,accident, lack of regular maintenance, This Warranty only covers gas appliances installed in the United user error,abuse, misuse,Acts of God, power surges,floods, States or Canada. natural disasters,force majeure,defects in its appliance whether To receive the benefits of this warranty,the appliance must such damage occurs or is discovered before or after replacement be purchased, installed and serviced annually by a dealer or repair,and whether or not such damage is caused by The authorized by The Companies for the warranty to be valid. Companies negligence.Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, The gas appliance must be installed by a licensed professional so the above limitation or exclusion may not apply to you.The in accordance with The Companies'installation instructions duration of any implied warranty with respect to the appliance and local building codes.The warranty on the appliance covers is limited to the duration of the foregoing warranty.Some only components manufactured by The Companies.The use of jurisdictions do not allow limitations on how long an implied components manufactured or supplied by other manufacturers warranty lasts,so the above limitation or exclusion may not and used in conjunction with the appliance could create serious apply to you. safety hazards, may result in the denial of certification by recognized national safety agencies and could violate local building codes.Such use may ultimately void this warranty. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies. The appliance must be subjected to normal use.The appliance is designed to burn natural gas(NG)or liquefied petroleum(LP) only. Burning conventional fireplace fuels such aswood,coal or RECEI\IED any other solid fuel will cause damage to the appliance, produce excessive temperatures will result in a fire hazard and void all warranties.This warranty is transferable.The appliance must remain in its original place of installation to be valid. 03/24/2021 XG0799-081319 ' `SPEN31 BUILDING DEPARTMENT Appendix Appendix Be. Warranty Continued EXCLUSIONS TO WARRANTY DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF Corrosion or rust of any kind due to a lack of maintenance, If you cannot locate the installing dealer,or nearest dealer/ inadequate combustion air or improper venting and corrosive distributor,you must notify The Companies in writing. chemicals/environments,expansion and contraction of metals, minor movements of components causing noise or glass claims of any kind are not covered by this warranty. Modifications of any kind to the unit or units'components to USA Offices include control panel and wiring, not specifically authorized by 6955 Salashan Parkway The Companies. Ferndale WA,98248 Willful misconduct(i.e. use of the appliance with problems techsupport@montigo.com known to the purchaser and causing further damages), including unauthorized or self-performed 'fixing'or exploration of the appliance's internal workings will void the warranty. Canadian Offices Appliances on which the serial number has been altered,defaced, 27342 Gloucester Way removed or made illegible will void the warranty. Costs incurred for diagnosis,service work,shipping and handling Langley, BC V4W 4A1 of defective or replacement parts are not covered under this techsupport@montigo.com warranty. The published warranties are not applicable for any equipment The terms and conditions of this warranty may be altered or manufactured by The Companies that has been sold direct to the amended from time to time without prior notice. consumer via internet or auction websites.The Companies do not endorse,approve or certify any online sale of its Commercial WARRANTY PERIOD:Warranty coverage begins on the date of products through auction websites,online retailers or any other original purchase. In the case of new construction,warranty method of online sales direct to consumers. coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Company dealer/distributor,whichever occurs INVESTIGATION OF CLAIMS AGAINST earlier. WARRANTY The Companies reserve the right to investigate any and all claims against this warranty and decide upon method of settlement. The Companies are not responsible for work done without written consent of The Companies. The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent. The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty. IF WARRANTY SERVICE IS NEEDED To make a Commercial claim under this warranty,you must first contact Montigo via email at techsupport@Montigo.com or by phone 1 (800)378-3115 and please state that this is a Commercial claim inquiry. Montigo will perform an initial assessment and provide next steps in conjunction with your installing dealer. Ensure you have your sales receipt or purchase order and the model and serial number of your appliance. RECEI /ED 03/24/2021 32 Xabb99N319 BUILDING DEPARTMENT Appendix Appendix Be. Power Vent Clearances *Based on CGA B149.1 Natural — $ Gas and Propane Installation Code. RI Local codes may vary,please check \ X with local regulatory agency. **Based on ANSI Z223.1/NFPA 54 � National Fuel Gas Code.Local W I ram'- -~- codes may vary,please check with S T local regulatory agency. R 1 t W�\ +A vent shall not terminate directly above a sidewalk or paved F G \ \ driveway which is located between 1 2 single family dwellings and �I �i serves both dwellings. C� H _ D M QI ++Permitted only if veranda/ E Fixed o ed �} N •® ' , ' ���' ` '® porch/deck/balcony is fully open \ \ BI C N 1' ' on a minimum of 2 sides C . 'N --. X beneath the floor. II .C I C f O enable Fixed J WC Op enable /' K A Roof/Wall Terminations Power vent termination ® Combustion air termination Location Canada* USA** A Clearance above grade,veranda,porch,or balcony 30 inches 30 inches B Clearance to top of doors or operable windows 12 inches 12 inches C Clearance to sides or bottom of doors or operable windows 4 feet 4 feet D Clearance to permanently closed window when installed with approved gas penetration termination 0 0 E Recommended clearance to permanently closed window to prevent condensation 30 inches 30 inches F Clearance to ventilated soffit located within 24 inches of termination 22 inches 22 inches G Clearance to unventilated soffit 30 inches 30 inches H Clearance to outside corner 30 inches 30 inches I Clearance to inside corner 30 30 inches 30 inches j Clearance to the vertical centerline of a meter or regulatory assembly to a max vertical distance of 15 feet 3 feet 3 feet K Clearance to service regulator vent outlet 3 feet 3 feet Clearance to non-mechanical air supply for other appliance<100,000 BTU/H(30KW) 12 inches 4 feet L inlet to the building or combustion air inlet for other appliance for other appliance>_100,000 BTU/H(30KW) 6 feet 4 feet M Clearance to forced air supply inlet 6 feet 3 feet above inlet Clearance between Montigo for combustion termination beside or below exhaust vent 30 inches 30 inches N combustion and exhaust terminations for combustion termination above exhaust vent 3 feet 3 feet P+ Clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet Q++ Clearance under veranda,porch,deck,or balcony 30 inches 30 inches R Clearance above roof 2 feet 2 feet S Clearance to adjacent walls and neighbouring buildings 30 inches 30 inches T Clearance from corner in recessed location 30 inches 30 inches U Maximum depth of recessed location 48 inches 48 incheRECEIVED ✓ Maximum width for back wall of recessed location 60 inches 60 inche W Horizontal clearance between two terminations that are level 30 inches 30 inches 0 3/2 4/2 0 21 X Horizontal clearance between two terminations that are not level 30 inches 30 inches ASPEN33 I XG0799-081319 ASp EN33 BUILDING DEPARTMENT Appendix *Based on CGA B149.1 Natural Gas and Propane Installation Code. Local codes may vary, agenplease.check \ \ with local regulatory agency. **Based on ANSI Z223.1/NFPA 54 - U -� National Fuel Gas Code.Local R H codes may vary,please check with UM' S local regulatory agency. +A vent shall not terminate directly above a sidewalk or paved F} \ driveway which is located between 1 1 2 single family dwellings and serves both dwellings. I•,.t G D M P I ++Permitted only if veranda/ V `I ~" E Fixed o ed �} •® I K '® porch/deck/balcony is fully open C \ \ B I C . ® _ on a minimum of 2 sides V beneath the floor. ' .\ ® I C ®C Openable closed WI ' N 0 11 f ,/ A Jal Inline Terminations R 0 Power vent termination ® Combustion air termination Location Canada* USA** A Clearance above grade,veranda,porch,or balcony 30 inches 30 inches B Clearance to top of doors or operable windows 4 feet 4 feet C Clearance to sides or bottom of doors or operable windows 36 inches 12 inches D Clearance to permanently closed window when installed with approved gas penetration termination Not Required Not Required E Recommended clearance to permanently closed window to prevent condensation 30 inches 30 inches F Clearance to soffit 22 inches 22 inches G Clearance to outside corner Not Required Not Required H Clearance to inside corner 6 inches 6 inches I Clearance to the vertical centerline of a meter or regulatory assembly to a max vertical distance of 15 feet 3 feet 3 feet J Clearance to service regulator vent outlet 3 feet 3 feet K Clearance to non-mechanical air supply inlet to the building or combustion air inlet for another appliance 3 feet 3 feet L Clearance above forced air supply inlet or Montigo combustion air termination 3 feet 3 feet M Clearance to sides or bottom of Montigo combustion air termination 6 inches 6 inches N Clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P+ Clearance under veranda,porch,deck,or balcony 12 inches 12 inches Q++ Clearance above roof 2 feet 2 feet R Clearance to adjacent walls and neighbouring buildings 30 inches 30 inches S Clearance from corner in recessed location 30 inches 30 inches T Maximum depth of recessed location 48 inches 48 inches U Maximum width for back wall of recessed location 60 inches 60 inches ✓ Horizontal clearance between two terminations 12 inches 12 inches RECEIVED 03/24/2021 34 Xa599TM319 BUILDING DEPARTMENT Appendix Appendix C: Dampers Prodigy series fireplaces are standard with 2 intake dampers and are Damper Wiring available with optional exhaust dampers that prevent airflow through thefireplace's ductingwhen the unit isturned off.Dampers are typically Dampers require additional electrical wiring between the control panel used in cold climates to prevent condensation buildup on the inside and the damper.A five conductor cable is supplied for this connection, of fireplace glass or vent pipes due to the mixing of warm inside and and the wire functions are as follows: cold outside air.When installed with a Prodigy fireplace,dampers are • White and Black:24 VAC supply to damper motor electrically integratedintotheMontigocontrolpanelsothatnoadditional • Red and Brown:End switch start-up steps are required.The system with or without dampers is • Green:Ground controlled by a single wall switch.The figures below illustrate typical damper options. Damper System Overview lI� Power vent ,''��"".. I' Power supply Power wire 208W, \vnt wire 15B Flue gas -- damper wire Control U - B Vent —Combustion Panel air damper -- wires // - l 1 1 1 1 1 witll _ switch tid 0- 'i '1 '1 ) Control cable 9 wire LED Power , 120V,2A RECEIVED 03/24/2021 XG0799-081319 ASPEN35 BUILDING DEPARTMENT Installation & Maintenance Manual PRODIGY SERIES 3' TO 8' Single Sided, See-Through, Corner, Bay RECEIVED 03/24/2021 Xab$99,87319 BUILDING DEPARTMENT