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Home My WebLink AboutFile Documents.285 Pfister Dr.0028-2020-BRES (4)03/30/2020 City Series City Series CC40LE Gas Fireplace Model CC40LE-NG11 CC40LE-LP11 Fuel Type Natural Gas Propane Minimum Supply Pressure 5” W.C. (1.25 kPa) 11” W.C. (2.73 kPa) Manifold Pressure - High 3.8” W.C. (0.94 kPa) 10.5” W.C. (2.62 kPa) Manifold Pressure - Low 1.1” W.C. (0.27 kPa) 2.9” W.C. (0.72 kPa) Orifice Size -Altitude 0-4500 ft.#42 DMS #53 DMS Minimum Input Altitude 0-4500 ft. (0-1372m) 15,500 BTU/h (4.54 kW) 15,500 BTU/h (4.54 kW) Maximum Input Altitude 0-4500 ft. (0-1372m) 28,500 BTU/h (8.33 kW) 28,500 BTU/h (8.33 kW) Vent Sizing 4” Inner / 6-5/8” Outer 4” Inner / 6-5/8” Outer CSA P.4.1 55.23%56.06% 25 14 " 64 3 m m 33 316 " 84 2 m m 37 18 " 94 3 m m 42 78 " 1089mm 43 58 " 1109mm 10 14 " 26 1 m m 15 116 " 38 2 m m 7 78 " 20 0 m m 14 34 " 375mm 34 38 " 87 3 m m 18 1116 " 475mm 17 58 " 449mm 6 34 " 172mm 4" 102mm 48" 1219mm 23 18 " 587mm 24 14 " 616mm 47 38 " 1203mm 03/30/2020 City Series CC40LE-11 Gas Fireplace CLEARANCES CC40LE Flue Clearances to Combustibles Horizontal - Top 3" Horizontal - Side 2" Horizontal - Bottom 2" Vertical 2" Passing through wall/ floor/ceiling - when firestop is used. 1-1/2" Caution Requirements The top, back and sides of the fireplace are defined by standoffs. The metal ends of the standoff may NOT be recessed into combustible construction. WARNINGFire hazard is an extreme risk if these clearances (air space) to combustible materials are not adhered to. It is of greatest importance that this fireplace and vent system be installed only in accordance with these instructions. Top View Alcove The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details. *A minimum of 120 square inches of open area, not lower than 3" from top of enclosure, required for all installations. H I A E B C G D F D F CC40 UNIT Clearance Dimension Measured From: A: Mantel Height (min.)**Top of Fireplace Opening B: Opening Height 15-1/16" (382mm) Bottom/Top of Fireplace Opening C: From Floor Min. 0" Bottom of Fireplace Opening D: Sidewall (on one side)Min. 36" (914mm) Side of Fireplace Opening E: Mantel Depth (Max.)**Front of Fireplace Opening F: Alcove Depth Min. 36" (914mm) Front of Fireplace Opening G: Convection Air Outlet *Top of Enclosure H: Convection Air Outlet Opening Offset 0-3" (76mm) Max. offset from top of chase enclosure I: Chase Enclosure (Min.)63" (1600mm) From Base of Unit J: Clearance to Sprinkler Head (Min.) 36" (914mm) Perpendicular from chase grill Hearth 0"No hearth required ** See mantel clearances chart in this guide. L Chase grill Sprinkler Side view J 03/30/2020 City Series CC40LE-11 Gas Fireplace CLEARANCES CC40LE Low framing with vents in front/sides or top Full framing with low vents in front or sides Floor to ceiling with top opening Full framing with vents in front or sides Chase enclosed H E B I H G G E G B H I Fl oor to ceiling with top op H E B I H G G E G G G H B I Low framing with vents 03/30/2020 City Series CC40LE-11 Gas Fireplace FRAMING DIMENSIONS CC40LE NOTE: Framing may be constructed of combustible material (ie. 2 x 4) and does not require steel studs. Note: A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure. Ensure clearances for Convection Air Outlets are met. See clearances CC40LE (in the installation manual) as there are different methods as to how this can be achieved. Note: This appliance must be installed on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance. Framing Dimensions Description CC40LE A Framing Height 37-3/8” (949mm) B Framing Width 48-1/4" (1226mm) C Framing Depth 19" (483mm) D Unit Base to Top Enclosure (Min.)63"(1600mm) G Vent Centerline Height 56-1/4" (1429mm) NOTE: Unit cannot be load-bearing. All finishing materials must be supported by the framing. Maximum material dimensions 2" x 4" for Header studs (installed on edge and flat) 03/30/2020 City Series CC40LE-11 Gas Fireplace MANTEL CLEARANCES CC40LE Combustible mantel clearances from top of front facing are shown in the diagram on the right. WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Finishing Instructions It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials. Wall board materials 1/2 in. thick are specified in this installation manual to properly align with the optional finishing methods offered with this appliance. The CC40LE/CC40RE may be finished to the appliance opening with 1/2 inch thick drywall. • Ensure that the back and side clearances are maintained. WARNING! Risk of Fire! Maintain specified air space clearances to combustibles. Inadequate air space could cause overheating and fire. DO NOT use screws more than 3/4 inch in length on the lower access cover panel. Longer screws may penetrate gas line or damage valve or electrical components. Note: It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel. The appliance is designed to be used with 1/2 in. wall sheathing materials such as drywall, plywood, wood composites, or non-combustible materials. Thicker materials may be used. Refer to facing and finishing details in the installation manual. Facing Material • Facing and/or finishing materials must never overhang into the glass opening. • Facing materials may be combustible or non-combustible. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in the installation manual. Overlapping materials could ignite and will interfere with proper operation. PAINTING If desired finishing includes a painted wall, 100% acrylic latex, oil-based or standard acrylic paints may be used. Follow paint manufacturer’s instructions for paint and primer application. WALL BOARD/DRYWALL INSTALLATION CC40LE 212 6 4810 0 14 9" 15-1/16” 10 20 26 Topof Fireplace Opening 12" (305mm) 1/2" Drywall, wood, wood panel, etc. 5-1/8" To Bottom of Fireplace Opening 03/30/2020 53 City Series FRAMING AND FINISHING INSET INSTALLATIONS CC40LE 1. Frame in the enclosure for the unit with framing material Note: When constructing the framed opening ensure there is sufficient access to install the gas lines,electrical. Also the wiring harness must be wall mounted using the receptacle provided with the appliance. The wiring harness will be located on the right hand side of the appliance if facing the unit from the front. This must be done prior to any finishing. 2. For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.) WARNING: Failure to insulate and add vapor barriers to the inside of the exterior wall will result in operational and performance problems including, but not limited to: excessive condensation on glass doors, poor flame package, carbon, blue flames etc. These are not product related issues. 3. The unit does not have to be completely enclosed in a chase. You must maintain clearances from the vent to combustible materials: See "Clearances" section. Combustible materials can be laid against the side and back standoffs and the stove base. 4. Combustible material (drywall,wood,wood panels, etc.) may be brought up to this appliance (top,bottom and sides) 5. Ensure that the material being used does not encroach anywhere in the area of the glass. This would cause dangerous operating conditions. 6. This appliance comes with a 1/2" lip at top, sides and bottom to hide the ends of the drywall. The 1/2" side and bottom, front and bottom side lips supplied with the appliance can alternatively be removed and replaced with J Style Trim or Metal Corner Bead purchased at your local hardware store to cover cut/exposed edges of the combustible facing material or any other finishing materials being used. Six (6) screws secure the bottom front lip. Two (2) secure the bottom side lips and 2 secure the side if deciding to remove these. These will be hidden so the outer panels (if installed) will need to be removed to access the screws. See outer panel removal in the installation manual. 7. This appliance can also be recessed (using combustible materials) with a hearth in front of the appliance. This can also extend to the top. See below for details. 8. The wall behind the unit must be closed off. Note: an offset screwdriver is provided with the appliance for ease of removal/installation. CC40LE-11 Gas Fireplace 03/30/2020 City Series CC40LE-11 Gas Fireplace TV RECESSED INTO WALL- TYPICAL INSTALLS MAXIMUM TV RECESS TV FLUSH WITH HEARTH Max. 2 x 4 stud Max. 2 x 4 stud CB40 Typical Installs MAXIMUM TV RECESS FLUSH TV WITH HEARTH 5/8”4 maximum TV recess using 1/2” drywall Flush wall TV recess using 1/2" drywall Max 36” Hearth 1/8Max 5 ” Mantle 5/8Max 4 ” TV recess with drywall up against unit Max 3” To Top of Enclosure 2120in min Chase vent opening Header Stud 15 . 5 ” mi n 12 ” m i n Screws must not penetrate unit more than 1/2” . Adhere to “No Screw” zones painted on unit. Glue can be used as an alternative. Max 3” To Top of Enclosure 2120in min Chase vent opening Max. 2 x 4 stud Max. 2 x 4 stud CB40 Typical Installs MAXIMUM TV RECESS FLUSH TV WITH HEARTH 5/8”4 maximum TV recess using 1/2” drywall Flush wall TV recess using 1/2" drywall Max 36” Hearth 1/8Max 5 ” Mantle 5/8Max 4 ” TV recess with drywall up against unit Max 3” To Top of Enclosure 2120in min Chase vent opening Header Stud 15 . 5 ” mi n 12 ” m i n Screws must not penetrate unit more than 1/2” . Adhere to “No Screw” zones painted on unit. Glue can be used as an alternative. Max 3” To Top of Enclosure 2120in min Chase vent opening 03/30/2020 City Series CC40LE-11 Gas Fireplace VENTING INTRODUCTION The CC40LE uses the “balanced flue” technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney. Note: These flue pipes must not be connected to any other appliance. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use a separate vent system. Common vent systems are prohibited. VENTING ARRANGEMENT FOR HORIZONTAL TERMINATIONS The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o (two 45o elbows equal one 90o elbow). Note: When using rigid vent pipe systems, the rigid pipe adaptor (Part# 510-994) must be used in all applications. •Maintain clearances to combustibles as listed in "Clearances" section •Horizontal vent must be supported every 3 feet. •Firestops are required at each floor level and whenever passing through a wall. •A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. •Flex system can only be used up to 10 feet - otherwise rigid venting must be used. VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 0 Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 to Set 2 if required. NOTE: A minimum of 1' (305mm) vertical off the top of the unit is required before any horizontal runs can start. Note: For horizontal terminations the Regency Direct Vent Flex System may be used for installations with a maximum continuous vent length of up to 10 feet. If longer runs are required, rigid pipe must be used. 56-1/4” (1429mm) 03/30/2020 City Series CC40LE-11 Gas Fireplace HORIZONTAL TERMINATIONS RIGID PIPE 4" X 6-5/8" The diagrams below show examples of horizontal termination arrangements using one, two, or three 90o elbows (two 45o elbows equal one 90o elbow) 1. A maximum of three–90 o elbows are permitted. 2. Minimum distance between elbows is 1 ft. (305mm). •Maintain clearances to combustibles as listed in the “Clearances” section. •Horizontal vent must be supported every 3 feet. •Firestops are required at each floor level and whenever passing through a wall. •Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. •A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. •Flex system can only be used up to 10 feet - otherwise rigid venting must be used. HORIZONTAL VENTING WITH TWO (2) 90O ELBOWS HORIZONTAL VENTING WITH THREE (3) 90O ELBOWS H H1 V One 90o elbow = Two 45o elbows. Option V H + H1 With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal. Please note minimum 1 foot between 90o elbows is required. A) 1' Min. 2' Max. B) 2' Min. 4' Max. C) 3' Min. 5' Max. D) 4' Min. 6' Max. E) 5' Min. 7' Max. F) 6' Min. 8' Max. Restrictor Set 0 - Factory Setting One 90o elbow = Two 45o elbows. Option V H V + V1 H + H1 With these options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A) 1' Min. 1' Max. 2' Min. 2' Max. B) 1' Min. 2' Max. 3' Min. 3' Max. C) 2' Min. 2' Max. 5' Min. 4' Max. D) 3' Min. 2' Max. 7' Min. 5' Max. E) 4' Min. 3 Max. 9' Min. 6' Max. F) 5' Min. 4' Max. 10' Min. 7' Max. G) 6' Min. 5' Max. 11' Min. 8' Max. H) 7' Min. 6' Max. 12' Min. 9' Max. Restrictor Set 0 - Factory Setting 03/30/2020 City Series CC40LE-11 Gas Fireplace VENTING ARRANGEMENT FOR VERTICAL TERMINATIONS Vertical venting with straight vertical venting and or with a maximum of two (2) 90o Elbows (1–90o = 2–45o) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbows, with Rigid Pipe Venting Systems. • Two–45 o elbows equal to one 90o elbow. • Vent must be supported at offsets. •Minimum distance between elbows is 1 ft. (305mm). •Maintain clearances to combustibles as listed in the "Clearances" section. •Horizontal vent must be supported every 3 feet. •Firestops are required at each floor level and whenever passing through a wall. •Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. •Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 through to Set 3 if required. Ma x i m u m : 3 7 f t . ( 1 1 . 2 m ) Mi n i m u m 8’ 6 ” ( 2 . 6 m ) Mi n . 5 6 - 1 / 4 ” (1 4 2 9 m m ) Minimum length of pipe between elbows 12” (305mm) Ma x i m u m : 2 7 f t . ( 8 . 2 m ) 0 2 4 6 40 8 10 12 14 16 18 20 22 24 26 28 30 Ve r t i c a l H e i g h t ( F e e t ) 32 34 36 38 6 8 Horizontal (Feet) 20 4 10 12 16 1814 20 Vent Restrictor on Set 2 Vent Restrictor on Set 3 Vent Restrictor on Set 1 03/30/2020 City Series CC40LE-11 Gas Fireplace VERTICAL TERMINATIONS RIGID PIPE 4" X 6-5/8" •Two 45o elbows equal to one 90o elbow. Maximum of six 45o elbows allowed. •Vent must be supported at offsets. •Minimum distance between elbows is 1 ft. (305mm). •Maintain clearances to combustibles as listed in the "Clearances" section. •Horizontal vent must be supported every 3 feet. •Firestops are required at each floor level and whenever passing through a wall. •Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. Vertical Venting with Three (3) 90o Elbows One 90o elbow = Two 45o elbows. VH1H V1 Option V H + H1 V + V1 With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A) 1' Min. 2' Max 3' Min. B) 2' Min. 3' Max 4' Min. C) 3' Min. 4' Max 6' Min. D) 4' Min. 5' Max 7' Min. E) 5' Min. 6' Max 8' Min. F) 6' Min. 7' Max 9' Min. G) 7' Min. 8' Max 10' Min. Lengths do not include elbow indicated 03/30/2020 City Series® Zero Clearance Direct Vent Gas Fireplace Owners & Installation Manual STYLE MODEL Left Corner CC40LE-NG11 / CC40LE-LP11 Right Corner CC40RE-NG11 / CC40RE-LP11 www.regency-fire.com - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch: do not use any phone in your building. Leave the building immediately. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. Warning Fire or explosion Hazard failure to follow safety warnings exactly could result in serious injury, death, or property damage. 919-928c FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 09.05.19 Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. Certified to/Certifié pour: CSA 2.17-2017 ANSI Z21.88-2017 CSA 2.33-2017 Tested by: 03/30/2020 2 | City Series CC40E-11 To the New Owner: Congratulations! You are the owner of a state-of-the-art Gas Fireplace by REGENCY®. The City Series are hand crafted appliances and have been designed to provide you with all the warmth and charm of a wood fireplace at the flick of a switch. The CC40LE /CC40RE City Series have been approved by Intertek for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency® Fireplace. On Demand Pilot Light (seven day safety timer) Important information if using the appliance in CPI (continuous pilot mode) only This appliance is a ProFlame 2 system fitted with the “On Demand” Pilot, a safety feature which will shut down the gas valve completely by extinguishing the pilot light in the event of a continuous full seven days of inactivity. This only applies if the CPI (continuous pilot) switch is in the “on” position in your remote control transmitter. Each time the main burner shuts down, manually or through the call from the thermostat, the seven day timer starts again. The seven day inactivity timer is controlled within the circuit board. Therefore, if in CPI mode and when the pilot light is extinguished after seven straight days of inactivity, the CPI setting on the remote control transmitter will remain in the “CPI” (continuous pilot) position. Therefore, all that is required to relight the pilot would be to press the on/off button on the remote control transmitter from “on” to “off” and back to “on”. Once the pilot has re-established operation will resume as normal. There is no requirement to do anything with the IPI/CPI mode on the remote control transmitter. If the unit never goes as long as seven full days without a call for heat, the pilot will remain lit until it is manually shut-off. If the unit is being operated in IPI (intermittent pilot) mode, neither the above instructions nor the seven day timer will apply. See the instructions in this manual and on the Lighting Instructions plate on the appliance to light or re-light the pilot. 03/30/2020 City Series CC40E-11 | 3 This appliance may be installed in an aftermarket, permanently lo- cated, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible fore use with other gases, unless a certified kit is used. MANUFACTURED MOBILE HOME REQUIREMENTS INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This Regency® product has been tested and listed by Warnock Hersey/Intertek as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88-2017 / CSA 2.33-2017 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CSA 2.17-2017. This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada. This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada. This Regency® mobile/manufactured home listed appliance comes factory equipped with four 1/4" diameter holes located near each corner of the base. Fasten the fireplace in place using screw, inserted through the holes. This appliance comes equipped with a dedicated #8 Ground Lug for attachment of the ground wire to the steel chassis as applicable to local codes. See the "Wiring Diagram" section. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. This appliance may only be installed in an aftermarket permanently located, manufactured home (U.S.A only) or mobile home, where not prohibited by local codes. This appliance can only be used with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Ensure that structural members are not cut or weakened during installation. 03/30/2020 4 | City Series CC40E-11 table of contents Venting Introduction .....................................................44 Venting Arrangement for Horizontal Terminations .......44 Horizontal Terminations ...............................................45 Horizontal Terminations ...............................................46 Vertical terminations ....................................................47 Venting Arrangement for Vertical Terminations ............48 Vertical Terminations ...................................................49 Unit Installation with Horizontal Termination ...............50 4" x 6-5/8" venting .......................................................50 Unit Installation with Horizontal Termination ...............51 Dura-Vent Horizontal Terminations ..............................52 Dura-Vent Vertical Termination ....................................53 Vertical Termination .....................................................54 4" x 6-7/8" Venting - Vertical Flex Vent Kit ....................54 Vertical Flue Extension Kit (Part #946-756).................55 Ceiling Firestop / firestop spacer (part #946-757) .......55 High Elevation ..............................................................56 Gas Line Installation ....................................................56 Pilot Adjustment ...........................................................56 Gas Pipe Pressure Testing ..........................................56 885 S.I.T. Valve Description .........................................56 Wiring Diagrams ..........................................................57 Inner Glass Panel (Firebox Glass) ..............................58 Outer Safety Glass Panel (Barrier Glass) Installation . .60 LP Conversion Instructions ..........................................62 CC40LE/CC40RE Painted Panel Installation ..............64 Inner Panels - CC40LE/CC40RE.................................64 Outer Panels - CC40LE/CC40RE ................................64 CC40LE/CC40RE Glass Panel Installation .................65 CC40LE/CC40RE Enamel Panel Installation ..............67 Burner and Firebox Media Options ..............................69 Optional Driftwood Log Set Installation .......................70 Optional Birchwood Log Set Installation ......................72 Optional Splitwood Log Set Installation .......................74 CC40LE/CC40RE - Removable Drywall Guides .........76 First Fire ......................................................................77 Normal Operating Sounds of Gas Appliances .............77 Aeration Adjustment ....................................................77 Bulb Replacement .......................................................78 Valve Replacement ......................................................79 CC40LE Main Assembly ..............................................80 CC40RE Main Assembly .............................................82 Copy of Safety Decal .....................................................5 CC40LE Dimensions .....................................................5 CC40RE Dimensions .....................................................5 Owner's Information Installer's information General Safety Information ............................................9 Lighting Procedure ......................................................10 Shutdown Procedure ...................................................10 On Demand Pilot Light ...............................................10 Copy of the Lighting Plate Instructions ........................11 Proflame II Remote Control Operating Instructions .....12 Inner Glass Panel (Firebox Glass) ...............................16 Outer Safety Glass Panel (Barrier Glass) ....................18 Maintenance Instructions ............................................20 General Vent Maintenance ..........................................20 Log Replacement ........................................................20 Glass Gasket ...............................................................20 Glass ...........................................................................20 Glass Replacement .....................................................20 Warranty .....................................................................84 Locating Your Gas Fireplace ........................................22 Unit Assembly Prior to Installation ...............................22 Installation Checklist ....................................................23 HeatWave Duct System ...............................................23 Clearances CC40LE/CC40RE .....................................25 Clearances CC40LE/CC40RE .....................................26 Clearances CC40LE/CC40RE .....................................27 Mantel Clearances CC40LE/CC40RE .........................28 Framing Dimensions CC40LE (Left Corner) ................29 Framing Dimensions CC40RE (Right corner) .............30 Wall Board/Drywall Installation CC40LE/CC40RE ......31 Framing and Finishing Inset Installations CC40LE/ CC40RE ......................................................................32 Optional Framing Kit Installation CC40LE/CC40RE ....33 Building Additional Framing Off of the Framing Kit ......36 TV Recessed into Wall- Typical Installs .......................37 Maximum TV Recess ...................................................37 TV Flush with Hearth ...................................................37 Exterior Vent Termination Locations ............................38 4” x 6-5/8” Rigid Pipe Cross Reference Chart .............39 Wall Mount On/Off Switch /Battery Holder Installation 41 Vent Restrictor Position ...............................................42 Horizontal Terminations ...............................................43 03/30/2020 City Series CC40E-11 | 5 safety decal This is a copy of the label that accompanies Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the outer front panel is removed. NOTE: Regency® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. Copy of Safety Decal For the State of Massachusetts, installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts. For the State of Massachusetts, flexible con- nectors shall not exceed 36 inches in length. For the State of Massachusetts, the appli- ances individual manual shut-off must be a t-handle type valve. The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed. Part #: 919-930a Colour: Black on grey except what is indicated as being printed red. Size: (File at 100%) 9.2"w x 5.85"h Material: Start serial sequence at 930000001 Oct. 15/18: Created draft Nov. 05/18: New Serial # Nov. 21/18: Added efficiencies as per R/D Jan 23/19: Rev A - Remodeled decal + added ETL logo at the bottom DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE 483 483 DOOR SEAL: Please check that the door is properly sealed FPI Fireplace Products International Ltd. Delta, BC, Canada Minimum Clearances to Combustibles / Dégagements minimaux par rapport aux matériaux combustibles Serial No./ No de série MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE. Listed/Nom: VENTED GAS FIREPLACE / FOYER AU GAZ À ÉVACUATION Certified to/Certifi : é ANSI Z21.88-2017 • CSA-2.33-2017 CSA 2.17-2017 Electrical supply / Alimentation électrique 115VAC, 1.5 A, 60Hz. Made in Canada/ Fabriqué au Canada Duplicate S/N (See Instruction Manual for detailed instructions)(Voir manuel pour plus de détails) APPAREIL FONCTIONNANT AU GAZ PROPANEModèle CC40LE-LP11/CC40RE-LP11 PROPANE GAS: Model: CC40LE-LP11/CC40RE-LP11 NATURAL GAS: Model: CC40LE-NG11/CC40RE-NG11 Minimum supply pressure Manifold pressure - High Manifold pressure - Low Orifice size Maximum input Minimum input Altitude APPAREIL FONCTIONNANT AU GAZ NATUREL Modèle CC40LE-NG11/CC40RE-NG115.0 " WC/C.E. (1.25 kPa) 3.8 " WC/C.E. (0.94 kPa) 1.1" WC/C.E. (0.27 kPa) # 42 DMS 28,500 Btu/h (8.33 kW) 15,500 Btu/h (4.54 kW) 0-4500 ft/pi (0-1372 m) 11" WC (2.73 kpa) 10.5 " WC/C.E. (2.62 kPa) 2.9" WC/C.E. (0.72 kPa) # 53 DMS 28,500 Btu/h (8.35kW) 15,500 Btu/h (4.54 kW) 0-4500 ft/pi (0-1372 m) Minimum supply pressure Manifold pressure - High Manifold pressure - Low Orifice size Maximum input Minimum input Altitude Side Walls / Murs latéraux A 36” (914 mm)Ceiling / PlafondB 37-1/2” (953 mm) Min. Mantel Height/Hteur Min Manteau C 9" (229 mm)Max. Mantel Depth/Profondeur Max Manteau D 12” (305 mm) Alcove Width/Largeur Alcôve E 84" (1524 mm) Alcove Depth/Profondeur Alcôve F 36" (2134 mm) This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1. This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard or ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles This appliance is only for use with the type(s) of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. See owner's manual for details. This appliance is supplied with a conversion kit.L'appareil doit être installé conformément aux codes et règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation National Fuel Gas Code ANSI Z223.1, ou CSA-B149.1 Natural Gas and Propane Installation Code en vigueur. L'appareil doit être installé conformément à la norme CAN/CSA-Z240, Série MM, Maisons mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes ne sont pas applicables, veuillez vous référer à la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard, ou ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles. Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique et peut être installé dans une maison préfabriquée (É.-U. seulement) ou mobile installée à demeure si les règlements For Use Only with Barrier CC40LE - Left Corner (Part # 940-485/P,940-440/P) & CC40RE Right Corner (Part # 940-485/P,940-439/P) Follow installation instructions. Utiliser uniquement avec l’écran CC40LE -Coin gauche (n°940-485/P,940-440/P) & CC40RE - Coin droit (n°940-485/P,940-439/P) . Suivre les instructions d'installation. Pression d'alimentation minimale Pression de sortie (manifold) - Haute Pression de sortie (manifold) - Basse Taille de l’orifice D bit calorifique maximal é D bit calorifique minimalé Altitude Pression d'alimentation minimale Pression de sortie (manifold) - Haute Pression de sortie (manifold) - Basse Taille de l’orifice D bit calorifique maximalé D bit calorifique minimalé Altitude VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUELS. NE PAS UTILISER AVEC UN COMBUSTIBLE SOLIDE. FOYER AU GAZ À ÉVACUATION - Part No. 946-556 Heatwave Kit may be used. La trousse Heatwave (pièce n°946-556) peut être utilisée. Model/Modèle : CC40LE-NG11 CC40LE-LP11 CC40RE-NG11 CC40RE-LP11 FOR USE WITH GLASS DOORS CERTIFIED WITH THE APPLIANCE ONLY À UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES POUR L'APPAREIL C #: 4001172 Refer to Intertek's Directory of Building Products for detailed information.Pour plus de détails , se reporter au Répertoire des produits de construction de Intertek. J B C D H A E F 919-930a CSA P.4.1 Fireplace Efficiency (FE) /Efficacité énergétique des foyers (EEF) CSA P.4.1 Natural Gas / Gaz naturel 55.23% Propane Gas / Gaz propane 56.06% CANADIAN ENERGY PERFORMANCE VERIFIED RENDEMENT ÉNERGÉTIQUE VÉRIFIÉEP5011169 Decal Location Remove barrier glass from unit (refer to manual) lift out the outer liner base glass once the glass has been removed the rating plate will be attached to a small black chain as seen below. DO NOT REMOVE DECAL FROM UNIT 03/30/2020 6 | City Series CC40E-11 dimensions 25 14 " 64 3 m m 33 316 " 84 2 m m 37 18 " 94 3 m m 42 78 " 1089mm 43 58 " 1109mm 10 14 " 26 1 m m 15 116 " 38 2 m m 7 78 " 20 0 m m 14 34 " 375mm 34 38 " 87 3 m m 18 1116 " 475mm 17 58 " 449mm 6 34 " 172mm 4" 102mm 48" 1219mm 23 18 " 587mm 24 14 " 616mm 47 38 " 1203mm Note: Height Dimension may vary depending on the height of the leveling legs. CC40LE (Left Corner) Dimensions Dimensions will appear as (inches)" / (metric)mm throughout this manual. The inches are rounded to the nearest 1/16" when converted, when greater accuracy is required, use the metric dimensions. Note: These units are non-load bearing. ALL PICTURES / DIAGRAMS SHOWN THROUGHOUT THIS MANUAL ARE FOR ILLUSTRATION PURPOSES ONLY. ACTUAL PRODUCT MAY VARY DUE TO PRODUCT ENHANCEMENTS. 03/30/2020 City Series CC40E-11 | 7 dimensions 43" 1091mm 25 14 " 64 3 m m 33 316 " 84 2 m m 37 18 " 94 3 m m 43 58 " 1108mm 7 78 " 20 0 m m 15 116 " 38 2 m m 10 14 " 26 2 m m 14 34 " 374mm 34 38 " 87 3 m m 17 58 " 448mm 18 1116 " 475mm 6 34 " 172mm 4" 102mm 11 716 " 29 0 m m 7 14 " 18 4 m m 23 18 " 587mm 24 14 " 616mm 47 38 " 1203mm CC40RE (Right Corner) Dimensions Note: Height Dimension may vary depending on the height of the leveling legs. Dimensions will appear as (inches)" / (metric)mm throughout this manual. The inches are rounded to the nearest 1/16" when converted, when greater accuracy is required, use the metric dimensions. Note: These units are non-load bearing. 03/30/2020 8 | City Series CC40E-11 owner's information CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE. CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE- CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN. DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES. WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE. YOUNG CHILDREN SHOULD BE CARE- FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI- ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND- ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A FIREPLACE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES. Important Message SAVE THESE INSTRUCTIONS City Series Direct Vent Fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with manufacturer's instructions and all applicable codes. Before You Start Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following: ANY SAFETY SCREEN, GUARD, OR BARRIER REMOVED FOR SERVICING THE APPLIANCE, MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE. IF THE BARRIER BECOMES DAMAGED, THE BARRIER SHALL BE REPLACED WITH THE MANUFACTURER'S BARRIER FOR THIS APPLIANCE. A BARRIER DESIGNED TO REDUCE THE RISK OF BURNS FROM THE HOT VIEWING GLASS IS PROVIDED WITH THIS APPLIANCE AND SHALL BE INSTALLED FOR THE PROTECTION OF CHILDREN AND OTHER AT-RISK INDIVIDUALS WE RECOMMEND REMOVING THE GLASS WITH THE GLASS VACUUM HOLDERS SUPPLIED BY THE MANU- FACTURER. LOWER THE GLASS TO REST IN A SAFE PLACE. THIS IS TO PREVENT DAMAGE TO THE GLASS EDGES. EXTRA CARE MUST BE TAKEN WHEN REMOVING/INSTALLING THE GLASS. BREAKAGE OR DAMAGE TO THE EDGE OF THE GLASS WHICH OCCURS AS A RESULT OF CARELESS HANDLING WILL NOT BE COVERED UNDER WARRANTY. 03/30/2020 City Series CC40E-11 | 9 owner's information General Safety Information 1. The appliance installation must conform with local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes. 2. See general construction and assembly instructions. The appliance and vent should be enclosed. 3. This appliance must be connected to the specified vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fitted as per Venting instructions. 4. Inspect the venting system annually for blockage and any signs of deterioration. 5. Venting terminals shall not be recessed into a wall or siding. 6. Any safety glass removed for servicing must be replaced prior to operating the appliance. 7. To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace. 8. Wear gloves and safety glasses for protection while doing required maintenance. 9. Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination. 10. Under no circumstances should this appliance be modified. Parts that have to be removed for servicing should be replaced prior to operating this appliance. 11. Installation and any repairs to this appliance should be done by a qualified service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually. 12. Do not slam shut or strike the glass door. 13. Under no circumstances should any solid fuels (wood, paper, cardboard, coal, etc.) be used in this appliance. 14. The appliance area must be kept clear and free of combustible materials, (gases and other flammable vapours and liquids). 03/30/2020 10 | City Series CC40E-11 owner's information * Not offered on all models. IMPORTANT: The remote control system supplied with this appliance has several options for starting/operating the appliance using the battery holder and ON/OFF key on the hand held transmitter. Prior to operating this appliance, please read the remote control operating instructions (packaged with remote control) to understand how to operate this remote control system. 1. Ensure the battery holder switch is in the Remote position and / or wall mounted battery holder (if equipped) is in the <REMOTE> position. 2. Press and release the ON/OFF button on the remote handheld transmitter (see Diagram 1). An audible beep should be heard from the receiver. If not using the remote, the unit can also be turned on by sliding the battery holder switch to the <ON> position (if equipped). Note: The first try for ignition will last approximately 60 seconds. If there is no flame ignition (rectification) the board will stop sparking for approximately 35 seconds. After wait time , the board will start second try for ignition by sparking for approximately 60 seconds . If there is still no positive ignition the board will go into lock out. The system will need to be reset as follows: a) Turn the system off by pressing the ON/OFF button on the remote. b) Wait 5 minutes then repeat from step 2. Shutdown Procedure 1. Press the ON/OFF button on the remote 2. If service is to be performed, you must disconnect power and shut off gas to the unit. ON/OFF Button Diagram 1 Remote shown in Manual Mode on Hi 3. After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner. 4. The unit will turn on. Lighting Procedure Continuous Pilot/Intermittent Pilot (CPI/IPI) selection See remote control instructions for details. * * * * On Demand Pilot Light Important: This appliance has a timer built into the pilot light. The timer starts when the main burner has been shut-off via the remote control, thermostat, or ON/ OFF switch. Once the burner is shut off, the timer is set for 7 days. If there is no call for heat within a 7 day period -- the pilot is designed to extinguish. See instructions in this manual for lighting pilot. 03/30/2020 City Series CC40E-11 | 11 owner's information Copy of the Lighting Plate Instructions 919-649 Part #: 919-649 Colours: Black on Grey, except for parts indicated as being Red. Punch out .25" hole top right corner where indicated. Size: 100% w- 6.52" h- 11.13" Apr 05/16: Created decal Apr. 26/16: Added Fr. Headers/warnings A) This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B) BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance. - Do not touch any electric switch, do not use any phone in your building. - Immediately call your gas supplier from a neighbours phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. C) Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been underwater. A) Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement. B) AVANT LA MISE EN MARCHE, reniflez tout autour de l’appareil pour déceler une odeur de gaz. Reniflez au niveau du plancher, car certains gaz sont plus lourds que l’air et peuvent s’accumuler au niveau du sol. QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ : • Ne tentez pas d’allumer l’appareil • Ne touchez à aucun interrupteur; n'utilisez pas de téléphones se trouvant dans le bâtiment. • Appelez immédiatement votre fournisseur de gaz depuis un téléphone extérieur. Suivez les instructions du fournisseur. • Si vous ne pouvez pas rejoindre le fournisseur, appelez le service incendie. C) N’utilisez pas cet appareil s’il a été plongé dans l’eau, même partiellement. Faites inspecter l’appareil par un technicien qualifié et remplacez tout élément du système de contrôle ou de commande qui a été plongé dans l’eau. DO NOT REMOVE THIS INSTRUCTION PLATE NE PAS ENLEVER CETTE ÉTIQUETTE D’INSTRUCTIONS TO TURN OFF GAS APPLIANCE / POUR ÉTEINDRE UN APPAREIL AU GAZ This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSA B149.1. Cet appareil doit être installé conformément aux codes locaux, s’il y a lieu. En l’absence de tels codes, suivre le National Fuel Gas Code, ANSI Z223.1/NFPA 54, ou les Natural Gas and Propane Installation Codes, CSA B149.1. CAUTION: Hot while in operation. Do not touch. Severe burns may result. Due to high surface temperatures keep children, clothing and furniture, gasoline and other liquids having flammable vapors away. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. ATTENTION : Surfaces chaudes lorsque l’appareil est en marche. Ne pas toucher. Risque de brûlures graves. En raison des températures élevées, les enfants, les vêtements et le mobilier, le carburant et tout autre liquide aux vapeurs inflammables doivent être tenus éloignés de l’appareil. Nettoyer régulièrement le brûleur et le compartiment des commandes. Voir les consignes d’installation et d’utilisation fournies avec l’appareil. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or gas supplier. AVERTISSEMENT : Quiconque ne respecte pas scrupuleusement les instructions de la présente notice risque de déclencher un incendie ou une explosion pouvant entraîner des dégâts matériels ou des blessures pouvant être mortelles.Tout défaut d'installation, de réglage, de modification, de service ou d'entretien peut entraîner des blessures ou des dom-mages matériels. Reportez-vous au manuel d'utilisation fourni avec cet équipement. Pour obtenir de l'aide ou des informa-tions complémentaires, consulter un installateur ou un service d'entretien qualifié, ou le fournisseur de gaz. 1) Ensure the Main switch is in the ON position and/or the wall mounted battery holder (if equipped) is in the <REMOTE> position. 2) Press and release the ON/OFF button on the remote handheld transmitter. An audible beep should be heard from the receiver. If not using the remote, the unit can also be turned on by sliding the battery holder switch to the <ON> position (if equipped). 3) After approximately 4 seconds the spark ignition system will spark for 60 seconds to light the main burner. 4) The unit will turn on.Note: The first attempt to ignition will last approximately 60 seconds. If there is no flame ignition (rectification) the board will stop spark-ing for approximately 35 seconds. After this wait time, the board will start a second try for ignition by sparking for approximately 60 seconds. If there is still no positive ignition after the second attempt the board will go into lock out. The system will need to be reset as follows (after going into lock out mode): a) Wait 5 minutes - turn the system off by pressing the ON/OFF button on the remote. b) After approximately 2 seconds press the ON/OFF button again. c) Unit will repeat step 2. 1) S’assurer que le commutateur principal est en position ON et/ou que le bloc-piles mural (le cas échéant) est en position <REMOTE>. 2) Appuyer sur la touche ON/OFF de la télécommande puis relâcher. Un bip sonore retentira depuis le récepteur. Si vous n'utilisez pas la télécommande, l'appareil peut également être allumé en faisant glisser le commutateur du bloc-piles sur la position <ON> (le cas échéant).3) Après environ 4 secondes, le système d'allumage produira une étincelle pendant 60 secondes pour allumer le brûleur principal.4) L'appareil s’allumera. Remarque : Au premier allumage, le système tente d’allumer les flammes pendant 60 secondes. Si l’essai est infructueux, le système fera une pause de 35 secondes. C’est ce qu'on appelle l'étape de rectification. Ce délai écoulé, le système tente à nouveau d'allumer les flammes en produisant des étincelles pendant 60 secondes. Si les flammes ne s’allument toujours pas, le système se met en mode ver- rouillage. Il faut alors le réinitialiser en suivant les étapes ci-dessous (pour le déverrouiller) : a) Attendre 5 minutes et éteindre l’appareil en appuyant sur la touche ON/OFF de la télécommande. b) Attendre 2 secondes et appuyer encore une fois sur la touche ON/OFF. c) L'appareil répètera l'étape 2. 1) Press the ON/OFF button on the remote. 2) If service is to be performed–you must disconnect power and shut off gas to the unit. 1) Appuyer sur la touche ON/OFF de la télécommande. 2) Lors de l'entretien de l'appareil, vous devez débrancher l'alimentation électrique et couper le gaz alimentant l'appareil. LIGHTING INSTRUCTIONS / CONSIGNES D’ALLUMAGE FOR YOUR SAFETY READ BEFORE LIGHTING POUR VOTRE SÉCURITÉ – À LIRE AVANT LA MISE EN MARCHE 03/30/2020 12 | City Series CC40E-11 owner's information Proflame II Remote Control Operating Instructions 919-829 09.29.17 PROFLAME II REMOTE CONTROL OPERATING INSTRUCTIONS WARNING: THE TRANSMITTER AND RECEIVER ARE RA‑ DIO FREQUENCY DEVICES. PLACING THE RECEIVER IN OR NEAR METAL MAY SERVERELY REDUCE THE SIGNAL The Proflame 2 Transmitter provides for controlling the following hearth appliance functions: 1. Main Burner On/Off 2. Main Burner flame modulation (6 levels) 3. Choice of standing or intermittent pilot (CPI/IPI) 4. Thermostat and Smart thermostat functions 5. Accent light modulation (6 levels)** 6. Split flow valve** 7. Comfort Fan speed modulation (6 levels)** ** This feature is not available on all models. IMPORTANT:The Proflame Transmitter 2 is an integrated part of the Proflame 2 System, which consists of these elements: • Proflame 2 Transmitter, to be used in conjunction with: • Integrated Fireplaces Control (Proflame 2 IFC) The Proflame Transmitter uses a streamline design with a simple button layout and informative LCD display (Fig. 1). A Mode Key is provided to index between the features and a Thermostat Key is used to turn on/off or index through Thermostat functions (Fig. 1 & 2). Additionally, a Key Lock feature is provided (Fig. 22). Figure 1: Proflame Transmitter Figure 2: Transmitter LCD Display TECHNICAL DATA REMOTE CONTROL Supply Voltage 4.5V (three 1.5V AAA batteries) Ambient temperature ratings 0 - 50oC (32 - 122oF) Radio Frequency 315 MHZ ATTENTION! - Turn “OFF” the main gas supply of the appliance during installation or maintenance of the Receiver device. - Turn “OFF” main gas supply to the appliance prior to removing or rein- serting the batteries. - In case of remote control malfunction, turn off the IFC device using the "ON/OFF" main switch. - For installation / maintenance, switch off the IFC device removing main power supply plug. OPERATING PROCEDURE Initializing the System for the first time Power the receiver. Activate the procedure of the receiver address pro- gramming, see the receiver instruction (*). The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Install the 3 AAA type batteries in the Transmitter battery bay, located on the base of the Transmitter. (fig. 3) With the batteries already installed in the Transmitter, push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted and sets to the particular code of that Transmitter. The system is now initialized. (*) The receiver may be independent or integral to the IFC hearth ap- pliance control module. The receiver instruction may not be indepen- dent when part of the IFC. Figure 3: Battery Compartment PR O F L A M E 2 TR A N S M I TT E R US E AN D I N S T AL L Fig3: Battery compartment. 1 03/30/2020 City Series CC40E-11 | 13 owner's information 919-829 09.29.17 Figure 4: Remote Control dis- play in Farenheit. Temperature indication Display With the system in the "OFF" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the transmit- ter to verify that a C or F is visible to the right of the room temperature display (Figures 4 & 5). Figure 5: Remote Control dis- play in Celsius. Turn on the Appliance With the system OFF, press the ON/ OFF Key on the Tr ansmitter. The Tr ansmitter display will show some other active Icons on the screen. At the same time the Receiver wil ac- tivate the appliance. A single “beep” from the Receiver will conﬁ rm recep- tion of the command. Figure 6: Remote Control display Remote-Flame Control The proﬂ ame has six (6) ﬂ ame levels. With the system on, and the ﬂ ame level at the maximum in the appliance, pressing the Down Arrow Key once will reduce the ﬂ ame height by one step until the ﬂ ame is turned off. The Up Arrow Key will increase the ﬂ ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ﬂ ame is off, the ﬂ ame will come on in the high position. ( Fig. 7 & 8 ) A single “beep” will conﬁ rm reception of the command. Fig. 7 Fig. 8 Room Thermostat (Transmitter Operation) The Remote Control can operate as a room ther mostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat Key (Fig. 1). The Lcd display on the Tr ansmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed (Fig. 9). To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Tr ansmitter. Figure 9 Figure 10 Turn off the Appliance With the system ON, press the ON/OFF Key on the Tr ansmitter. The Tr ansmitter LCD display will only show the room temperature (Fig. 6). At the same time the Receiver will turn off the appliance. A single “beep” from the Receiver conﬁ rms reception of the command. 2 03/30/2020 14 | City Series CC40E-11 owner's information 919-829 09.29.17 Smart Thermostat (Transmitter Operation) The Smart Thermostat function adjusts the ﬂ ame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the ﬂ ame down. To activate this function, press the Thermostat Key (Fig. 1) until the word "SMART" appears to the right of the temperature bulb graphic (Fig. 11). To adjust the set temperature, press the Up or Down Arrow Keys until the desidered set temperature is displayed on the LCD screen of the Tr ansmitter (Fig. 12). Note. When Smar t Thermostat is activated, manual ﬂ ame height adjust- ment is disabled. Figure 12Figure 11: Smart Flame Function Fan Speed Control** If the appliance is equipped with a hot air circulating fan, the speed of the fan can be controlled by the Proﬂ ame system. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key (ﬁ g.1) to index to the fan control icon (Fig. 13). Use the Up/Down Arrow Keys (ﬁ g.1) to turn on, off or adjust the fan speed (ﬁ g. 14). A single “beep” will conﬁ rm reception of the command. Figure 13 Figure 14 Remote dimmer control (Light)** The auxiliary function controls the AUX power outlet by the dimmable light control. To activate this function use the Mode Key (ﬁ g. 1) to index to the AUX icon (ﬁ g. 15 & 16). The intensity of the output can be adjusted through six (6) levels. Use the Up/Down Arrow Keys (ﬁ g.1) adjust the output level (ﬁ g. 16). A single “beep” will conﬁ rm reception of the command. Note: This function is available only with the IFC Control Module. Figure 15 Figure 16 Split Flow control** The secondary burner is controlled by the split Flow. To activate this function use the Mode Key (ﬁ g. 1) to index to the SPLIT FLOW mode icon (ﬁ g. 17 & 18). Pressing the Up Arrow Key will activate the secondary burner. Pressing the Down Arrow Key will turn the secondary burner off. A single “beep” will conﬁ rm the reception of the command. Figure 17 Figure 18 3 03/30/2020 City Series CC40E-11 | 15 owner's information 919-829 09.29.17 Continuous Pilot/Intermittent Pilot (CPI/IPI) selection Note: Power vent models do not have a Continuous Pilot option. With the system in "OFF" position press the Mode Key (ﬁ g. 1) to index to the CPI mode icon (ﬁ g. 19 & 20). Pressing the Up Arrow Key will activate the Continuous Pilot Ignition mode (CPI). Pressing the Down Arrow Key will return to IPI. A single “beep” will conﬁ rm the reception of the command. Figure 19 Figure 20 KEY LOCK This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and UP Keys at the same time (ﬁ g. 21). To de-activate this function, press the MODE and UP Keys at the same time. Figure 21 LOW BATTERY POWER DETECTION Transmitter The life span of the remote control batteries depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point, etc. When the Tr ansmitter batteries are low, a Battery Icon will appear on the LCD display of the Tr ansmitter (Fig. 22) before all battery power is lost. When the batteries are replaced this Icon will disappear. Figure 22 CPI/IPI SWITCH This appliances comes equipped with a CPI/IPI switch. The function of both the CPI/IPI switch are as follows: Continuous pilot (CPI) - A pilot that when in operation, is intended to remain continuously ignited until it is manually interrupted. Intermittent pilot (IPI) - A pilot that is automatically ignited when an ap- pliance is called on to operate and which remains continuously ignited during each period of main burner operation. The pilot is automatically extinguished when each main burner operating cycle is completed. The mode of the ﬁ replace is easily changed from an intermittent pilot ignition system (IPI) to a continuous pilot ignition system (CPI) by using remote control as noted above. The beneﬁ ts of having as CPI are as follows: - Keeps venting primed for trouble free start-up under colder weather conditions or inversions. - Keeps the unit glass warm, which decreases the amount of condensa- tion on star t-up -Provides owners with ﬂ exibility to choose a traditional continuous pilot. The primary beneﬁ t of having the IPI function is a signiﬁ cant savings on fuel as the pilot will only run when there is a call for heat. Thermostat Icon: If the thermostat icon is not present on the remote transmitter, follow instructions noted below 1. Ta ke one or all batteries out (removing one battery will work). 2. Press and hold down the Thermostat button on the remote. 3. Reinstall the 3rd battery while still holding thermostat button down. 4. If you see "Set" the thermostat option is now enabled. If you see "Clr" the thermostat option is now disabled 5. Repeat the procedure if you did not see the "Set" or "Clr" to remove or add the option back to the remote. Enable all other functions if not present on the remote transmitter, follow instructions noted below: 1. Remove one battery or all batteries (removing one battery will work). 2. Press and hold both the ON/OFF and the MODE button at the same time . 3. Reinstall the 3rd battery while still holding both buttons (keep holding buttons once 3rd battery is installed, then release the mode button only. 4. The screen will show either "Clr" or "Set" with the 1st mode being your option to disable or enable. 5. "Clr" will remove the mode by using the up or down arrow while still holding both buttons (icon will disappear once removed, or icon will show up again once added). 6. Use the "Mode" button to move to the next function. 7. "Set" will add that mode by using the up or down arrow while still holding both buttons (icon will disappear once removed, or icon will show up again once added) Use the "Mode" button to move to the next function. Note: You should never program out the fan (if installed) or CPI/IPI mode on the remote. 4 03/30/2020 16 | City Series CC40E-11 owner's information Inner Glass Panel (Firebox Glass) Installation / Removal 1. Remove outer safety glass panels if previously installed–see instructions in this manual. 2. CC40LE/CC40RE Single sided & CC40LE/CC40RE 3 Sided Units—Re- move outer panels installed in units - see panel removal section in this manual. Single sided units–proceed to Step 5. 3. Ensure all 4 clamps on each side are open to allow clearance for the glass. Lift up side panel using supplied vacuum clamp and tilt inward and upward positioning into a top channel and lowering gently into the lower glass chan- nel–slide the side glass panel firmly towards the back wall until the springs at the back wall are compressed. 4. With the springs compressed, close the 2 clamps at the bottom and 2 clamps at the top, by turning inward, to secure the glass in position. For the 3 sided unit, repeat on the opposite side. Top clamps in open position Bottom side clamps in open position CC40LE/CC40RE shown CC40LE/CC40RE shown Bottom channel Top clamps in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed— then close clamps. Important: Prior to installing the inner glass, ensure that there is no media present in the bottom channel as this can cause damage to the glass. Remove any media from bottom channel prior to installing the glass. WARNING: GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac- turer. Lower the glass to rest in a safe place, this is to prevent damage to the glass edges. Extra care must be taken when removing/installing the glass. Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty. • We recommend handling the glass with supplied vacuum clamps • When removing glass–prepare a soft, scratch resistant surface to place the glass • Never clean or remove hot glass Note: The suction cups may leave a round film on the glass when used. Ensure that the glass is cleaned using a fireplace glass cleaner prior to operating the appliance. Note: glass panels must be installed to operate fireplace To watch the firebox installation video click here http://bit.ly/2qfQwST 03/30/2020 City Series CC40E-11 | 17 owner's information Note: Ensure that the front glass is centered and evenly spaced with side glass (3 sided unit) - open to release glass clamps to remove from surface of glass. CC40LE shown Handle front panel with supplied vacuum clamps tooltip Open clamps prior to plac- ing front glass panel 5. Ensure all 7 front clamps are in the open position to allow clearance for the glass. 6. Lift up the front panel using the supplied vacuum clamps and position into the lower front channel–ensure the front panel is accurately centered—with the front panel in position—secure in place by closing the 3 lower clamps and 4 upper clamps. Open clamps to release pressure on the springs Press glass vacuum clamps in open position firmly onto surface of glass. Bring handles together to close. Open Closed 7. Return to the side panel(s), and release the upper and lower clamps. The springs will release and push the glass side panel forward slightly—this will create a seal between the front and side panels. When the junction between the front and side glass panels is sealed, close the clamps to secure the side panel(s) in place. 8. To remove the glass panels—always remove the side panel(s) (for 3 sided units) before removing the front panel. 9. Reverse steps to remove glass. 03/30/2020 18 | City Series CC40E-11 owner's information To watch the safety barrier glass installation video click here http://bit.ly/2ryq0c0 Outer Safety Glass Panel (Barrier Glass) Installation / Removal Outer glass safety panels to be installed during the initial installation after the unit is in the final position. Note: The outer safety panels come with plastic corners to protect these against damage. These should be kept in place until such time the outer safety panels are installed. Ensure these are removed prior to operating the appliance. Keep the plastic corners in a safe place if ever removing the outer panels for servicing. 1. Carefully remove glass safety panels from packaging. 3. Tilt the top of the glass panel inward and lift up and underneath the upper front panel of the outside frame. Hook the glass panel onto the pins and also onto the two angle adjustment brackets lo- cated on the frame in two locations as shown in the diagram below. Note: The front frame upper panel is shown as transparent to better illustrate the install (this area is not visible when installing glass). Press glass vacuum clamp in open position firmly onto surface of glass. Bring handles together to close. Open Closed NOTE: Inner glass panel shown in image - depicting proper handling of glass. WARNING: GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac- turer. Lower the glass to rest in a safe place, this is to prevent damage to the glass edges. Extra care must be taken when removing/installing the glass. Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty. • We recommend handling the glass with supplied vacuum clamps • When removing glass–prepare a soft, scratch resistant surface to place the glass • Never clean or remove hot glass Note: The suction cups may leave a round film on the glass when used. Ensure that the glass is cleaned using a fireplace glass cleaner prior to operating the appliance. Note: If the outer safety glass panels do not sit at 90º and angle too far inward or outward, remove the glass panel and adjust the screw of the panel angle bracket. Turn the panel angle bracket screw in 1/4 increments—reinstall panel to check. Angle adjustment brackets Pins on body of unit Panel angle bracket—to adjust, turn screw: Clockwise = bring panel in Counter clockwise= bring panel out2. Using the supplied vacuum clamps, lift the large front glass panel and position it front and centre by manoeuvering up and underneath the front of the unit frame. Note: safety glass panels must be installed to operate fireplace 03/30/2020 City Series CC40E-11 | 19 owner's information Outer Safety Glass Panel (Barrier Glass) Installation / Removal Note: safety glass panels must be installed to operate fireplace. Note: If the outer safety glass side panels angle too far inward or outward, remove the side glass panel and adjust on the panel angle bracket, see details on previous page. 5. Lift up the side panel with the supplied glass clamps (see procedure on previous page). Tilt the side of the glass panel inward and lift up and under- neath the upper side panel and hook the 2 outer hooks on to the pins, there is also a panel angle adjustment bracket for the third hook. Note: The side frame upper panel is shown as transparent to better illustrate the install (this area is not visible when installing glass). 4. For 3 sided and corner units only: With front panel installed, proceed to install the side panel(s). Identify the left and right side panels before installing. Facing the front of the unit, the right panel will show an arrow pointing to the front of the unit as shown in the diagram below. Note: After the side panel has been adjusted so it is installed at 90º to the unit and not flaring in or out, check to ensure there is no gap between the front and side panel. If there is a gap as shown below, slide the side panel to adjust the position and close the gap. Direction arrow on side panel bracket, should point toward front of unit 6. Repeat Steps 4 and 5 to install the opposite side panel. 7. Reverse Steps to remove all panels. Note: When removing panels, we recommend using the supplied glass clamps. Panel angle bracket 03/30/2020 20 | City Series CC40E-11 owner's information and exterior portions of the system being exposed to cold weather. 4. Inspect joints, to verify that no pipe sections or fittings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity. Log Replacement The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs. (The pilot light generates enough heat to burn someone.) If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagrams under Log Installation. Note: Improper positioning of logs may create carbon build-up and will severely alter the unit's performance which is not covered under warranty. Glass Gasket If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-220). Glass Your Regency® fireplace is supplied with high temperature 5mm-Tempered outer glass & 5mm- Ceramic inner glass. If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials. CAUTION & WARNINGS: * Do not clean when the glass is hot. * The use of substitute glass will void all product warranties. * Care must be taken to avoid breakage of the glass. * Do not strike or abuse the glass. * Do not operate this fireplace without the glass front or with a cracked or broken glass front. * Wear gloves when removing damaged or broken glass. * Replacement of the glass panels should be done by a licensed or qualified service person. Glass Replacement In the event that you break your glass by impact, purchase your replacement from an authorized Regency dealer only. Replacement glass is shipped already installed into the door frame. Reinstall as per Glass Installation in the "Glass Installation" section. REPLACEMENT GLASS: CC40LE/CC40RE Inner Glass Front - Ceramic (Part# 940-436/P) Inner Glass Side - Ceramic (Part# 940-437/P) CC40LE Outer Safety Glass Side - Tempered Large #940-486/P Outer Safety Glass Side - Tempered Small # 940-440/P CC40RE Outer Safety Glass Side - Tempered Large #940-485/P Outer Safety Glass Side - Tempered Small #940-439/P Maintenance Instructions 1. Always turn off the gas valve before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year. When cleaning the logs, use a soft clean paint brush as the logs are fragile and easily damaged. 2. Clean appliance and door with a damp cloth (never when unit is hot). Never use an abrasive cleaner. The glass should be cleaned with a gas fireplace glass cleaner. The glass should be cleaned when it starts looking cloudy. 3. The fireplace is finished in a heat resistant paint and should only be refinished with heat resistant paint. Regency® uses StoveBright Paint - Metallic Black #6309. 4. Make a periodic check of burner for proper position and condition. Visually check the flame of the burner periodically, making sure the flames are steady; not lifting or floating. If there is a problem, call a qualified service person. 5. The appliance and venting system must be inspected before use, and at least annually, by a qualified field service person, to ensure that the flow of combustion and ventilation air is not obstructed. Note: Never operate the appliance without the glass properly secured in place. 6. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water. 7. In the event this appliance has been serviced check that the vent-air system has been properly resealed & reinstalled in accordance with the manufacturer's instructions. 8. Verify operation after servicing. General Vent Maintenance Conduct an inspection of the venting system semi- annually. Recommended areas to inspect as follows: 1. Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately. 2. Remove the Cap, and shine a flashlight down the Vent. Remove any bird nests, or other foreign material. 3. Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fittings. It may be caused by having excessive lateral runs, too many elbows, 03/30/2020 City Series CC40E-11 | 21 requirements 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer: 1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and 2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. MA Code - CO Detector (for the State of Massachusetts only) 03/30/2020 22 | City Series CC40E-11 installer's information Locating Your Gas Fireplace 1. When selecting a location for your fireplace, ensure that the clearances are met. 2. The appliance must be installed on a flat, solid, continuous surface For example a wood, metal or concrete floor or in a raised (on the wall) ap- plication. The appliance must be installed on a metal or wood panel extending the full width and depth of the appliance. 3. The CC40LE/CC40RE Direct Vent Gas Fire- place can be installed in a recessed position or framed out into the room as in A and B. See Diagram 1. A B Diagram 1 CC40LE/CC40RE CC40LE/CC40RE A) Corner Left B) Corner Right 4. For bedroom installations, check with local codes before installation. This appliance is offered with a remote control. 5. The CC40LE/CC40RE Direct Vent Gas Fire- place is approved for alcove installations, see "Clearances" section for details. 6. We recommend that you plan your installa- tion on paper using exact measurements for clearances and floor protection before actually installing this appliance. Have an authorized inspector, dealer, or installer review your plans before installation. Note: For vent terminations refer to "Exterior Vent Termination Locations" section. Unit Assembly Prior to Installation Before you start The CC40LE/CC40RE has 4 standoffs, 2 on one side and 2 at the back that need assembly before installation. tooltip Side and Back Standoff Assembly CC40LE/CC40RE The standoffs are shipped in a flat position and must be folded into shape and attached. Take each standoff off the unit by removing one screw and bend into the correct shape. Slot the 2 tabs of the stand off into the slots in the unit and attach the other end with one screw. Standoff locations Back Standoff Assembly CC40LE/CC40RE Take each standoff off the unit by removing one screw. Bend into the correct shape (see above). Slot the 2 tabs of the stand off into the slots in the unit and attach the other end with one screw. 03/30/2020 City Series CC40E-11 | 23 requirementsinstaller's information Installation Checklist 1. Locate appliance. Refer to the following sections: a) Locating Your Fireplace b) Clearances c) Combustible Mantel Clearances d) Framing & Finishing e) Venting. See the "Venting Introduction" to "Venting Arrangements" sections. 2. Assemble Standoffs. Refer to the "Unit Assem- bly Prior to Installation" section. (NOTE: must be done before installing unit into fireplace.) 3. Install vent. See the "Horizontal Installations" to "Installation Procedures" sections. 4. Install 4 AA batteries into receiver battery box. Connect receiver to wiring marked receiver, this will enable operation of the appliance manually when position in "ON" position. Note: The wire harness (marked receiver) is located near the gas valve and will need to be routed to the exterior of the fireplace from either the left or right hand side of the appliance prior finishing. 5. Supply 120 volt power to appliance. This will be required to operate lights and highly recommended to operate gas valve. AA Batteries serve as back up only if 120 volt power is lost. 6. Make gas connections. Test the pilot. Must be as per diagram. Refer to the "Gas Line Installation" & "Pilot Adjustment" sections. 7. Install standard and optional features. Refer to the following sections where applicable: a. Safety Glass b. Firebox (inner) glass c. Log Set d. Fireglass e. Ceramic stones or other approved media f. Painted, enamel or glass panels (panels required) g. Optional Framing Kit h. HeatWave Kit 8. Plug 3 prong plug for the lights into the receptacle. The 3 prong plug will be located near the gas valve on the appliance. 9. Final check. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and operation fully explained to customer. HeatWave Duct System Optional Kit The HeatWave Air Duct Kit increases the effectiveness of your fireplace by dispersing warm air from the fireplace to remote locations in the same room or other rooms in your home. Up to two kits may be installed on the fireplace. Please Note: One adaptor kit #656-995 must be used with each 946-556. The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details. This includes: 1. Clocking the appliance to ensure the correct firing rate (rate noted on label 28,500 Btu/h NG/ LP) after burning appliance for 15 minutes. 2. If required, adjusting the primary air to ensure that the flame does not carbon. First allow the unit to burn for 15-20 min. to stabilize. CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer. 03/30/2020 24 | City Series CC40E-11 installation Nailing Strips CC40LE/CC40RE Nailing strips are shipped folded flat against the unit. Fold nailing strips out 90º before installing unit. Secure nailing strips to framing using wood or metal screws. Levelling Bolts There are four levelling bolts - two on each side that can be adjusted if required. Access Panel Removal The front access panel may be removed for ease of hooking up gas and electrical. Once complete ensure that the access panel is reinstalled prior to any finishing. The CC40LE/CC40RE has 4 screws to remove access cover. See locations in diagram to the right. Side nailing stripCC40LE tooltip Side nailing stripCC40RE Top Nailing Strip CC40LE/CC40RE Nailing strip is shipped with the appliance and will need to be attached. Note that the nailing strips are not required if using the optional chase or extended framing kit and may be recycled. 1. Secure nailing strip to appliance with 2 screws. 2. Secure nailing strips to framing using wood or metal screws. Leveling bolts Top nailing strip tooltip Top nailing strip Access panel screws 03/30/2020 City Series CC40E-11 | 25 installation Caution Requirements The top, back and sides of the fireplace are defined by standoffs. The metal ends of the standoff may NOT be recessed into combustible construction. WARNING Fire hazard is an extreme risk if these clearances (air space) to combustible materials are not adhered to. It is of greatest importance that this fireplace and vent system be installed only in accordance with these instructions. Clearances CC40LE/CC40RE The clearances listed below are Minimum distances unless otherwise stated: A major cause of chimney related fires is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fireplace and vent system be installed only in accordance with these instructions. Note: CC40LE shown in illustration. Clearances will be the same for the CC40RE. Clearance: single sided Dimension Measured From: A: Mantel Height (min.)**Top of Fireplace Opening B: Opening Height 15-1/16" (382mm)Bottom/Top of Fireplace Opening C: From Floor Min. 0"Bottom of Fireplace Opening D: Sidewall (on one side)Min. 36" (914mm)Side of Fireplace Opening E: Mantel Depth (Max.)**Front of Fireplace Opening F: Alcove Depth Min. 36" (914mm)Front of Fireplace Opening G: Convection Air Outlet *Top of Enclosure H: Convection Air Outlet Opening Offset 0-3" (76mm)Max. offset from top of chase enclosure I: Chase Enclosure (Min.)63" (1600mm)From Base of Unit K: Clearance to sprinkler head (Min.)36" (914mm) Perpendicular from chase grill Hearth 0"No hearth required ** See mantel clearances chart in this manual. Flue Clearances to Combustibles Horizontal - Top 3" Horizontal - Side 2" Horizontal - Bottom 2" Vertical 2" Passing through wall/ floor/ceiling - when firestop is used. 1-1/2" Top View Alcove The HeatWave Duct Kit has differ- ent clearance and framing require- ments, check the HeatWave manual for details. *A minimum of 120 square inches of open area, not lower than 3" from top of enclosure, required for all installations H I A E B C G D F D F CC40 UNIT Side view L Chase grill SprinklerK 03/30/2020 26 | City Series CC40E-11 installation Clearances CC40LE/CC40RE CC40LE shown CC40LE shown E G G G H B I Low framing with vents E G B H I Fl oor to ceiling with top op Floor to ceiling with top opening Low framing with vents in front/sides or top 03/30/2020 City Series CC40E-11 | 27 installation Clearances CC40LE/CC40RE CC40LE shown CC40LE shown Chase enclosed H E B I H G G H E B I H G G Full framing with vents in front or sides Full framing with low vents in front or sides 03/30/2020 28 | City Series CC40E-11 installation Mantel Clearances CC40LE/CC40RE Combustible mantel clearances from top of front facing are shown in the diagram on the right.21264810 0 14 9" 15-1/16” 10 20 26 Top o f Fireplace Opening 12" (305mm) 1/2" Drywall, wood, wood panel, etc. 5-1/8" To Bottom of Fireplace Opening 03/30/2020 City Series CC40E-11 | 29 installation Framing Dimensions CC40LE (Left Corner) NOTE: Framing may be constructed of combustible material (ie. 2 x 4)and does not require steel studs. Note: A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure. En- sure clearances for Convection Air Outlets are met. See clearances CC40LE/CC40RE (single sided) in this manual as there are different methods as to how this can be achieved. Note: This appliance must be in- stalled on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance. Framing Dimensions Description CC40LE A Framing Height 37-3/8” (949mm) B Framing Width 48-1/4" (1226mm) C Framing Depth 19" (483mm) D Unit Base to Top Enclosure (Min.)63"(1600mm) G Vent Centerline Height 56-1/4" (1429mm) NOTE: Unit cannot be load-bearing. All finishing materials must be supported by the framing. Maximum material dimen- sions 2" x 4" for Header studs (installed on edge and flat) 03/30/2020 30 | City Series CC40E-11 installation Framing Dimensions CC40RE (Right corner) NOTE: Framing may be constructed of combustible material (ie. 2 x 4)and does not require steel studs. Framing Dimensions Description CC40RE A Framing Height 37-3/8” (949mm) B Framing Width 48-1/4" (1226mm) C Framing Depth 19" (483mm) D Unit Base to Top Enclosure (Min.)63"(1600mm) G Vent Centerline Height 56-1/4" (1429mm) Note: A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure. En- sure clearances for Convection Air Outlets are met. See clearances CC40RE (in this manual) as there are different meth- ods as to how this can be achieved. Note: This appliance must be in- stalled on a level and solid surface such as a plywood floor which must be the full width and depth of the appliance. NOTE: Unit cannot be load-bearing. All finishing materials must be supported by the framing. Maximum material dimen- sions 2" x 4" for Header studs (installed on edge and flat) 03/30/2020 City Series CC40E-11 | 31 installation Wall Board/Drywall Installation CC40LE/CC40RE WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specified. Finishing Instructions It is important to follow the framing and finishing instructions to ensure proper placement of fireplace into the surrounding framing/finishing materials. Wall board materials 1/2 in. thick are specified in this installation manual to properly align with the optional finishing methods offered with this appliance. The CC40LE/CC40RE may be finished to the appliance opening with 1/2 inch thick drywall. • Ensure that the back and side clearances are maintained. WARNING! Risk of Fire! Maintain specified air space clearances to combustibles. Inadequate air space could cause overheating and fire. DO NOT use screws more than 3/4 inch in length on the lower access cover panel. Longer screws may penetrate gas line or damage valve or electrical components. Note: It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel. The appliance is designed to be used with 1/2 in. wall sheathing materials such as drywall, plywood, wood composites, or non-combustible materials. Thicker materials may be used. Refer to facing and finishing details in this manual. Facing Material • Facing and/or finishing materials must never overhang into the glass opening. • Facing materials may be combustible or non-combustible WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation. PAINTING If desired finishing includes a painted wall, 100% acrylic latex, oil-based or standard acrylic paints may be used. Follow paint manufacturer’s instructions for paint and primer application. 3 78 " [9 9 m m ] 2 78 " [7 3 m m ] 1" [2 5 m m ] 3" [76mm] 1" [2 5 m m ] 1" [2 5 m m ] 1 316 " [30mm] 78 " [22mm] 3 78 " [9 9 m m ] 2 78 " [7 3 m m ] 1" [2 5 m m ] 3"[76mm] 1.188[30mm] 1" [2 5 m m ] 78 " [22mm]1" [2 5 m m ] CC40LE - screws in shaded area only CC40RE - screws in shaded area only 03/30/2020 32 | City Series CC40E-11 installation 1. Frame in the enclosure for the unit with framing material Note: When constructing the framed opening ensure there is sufficient access to install the gas lines,electrical. Also the wiring harness must be wall mounted using the receptacle provided with the appliance. The wiring harness will be located on the right hand side of the appliance if facing the unit from the front. This must be done prior to any finishing. 2. For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.) WARNING: Failure to insulate and add vapor barriers to the inside of the exterior wall will result in operational and performance problems including, but not limited to: excessive condensation on glass doors, poor flame package, carbon, blue flames etc. These are not product related issues. 3. To ensure the chase is sealed from the outside wall into the room, all joints on the facing wall MUST be sealed, mudded, and taped to finish. Note that in all applications while there is a zero clearance to combustibles to the unit, all clearances to combustibles from the venting inside the chase still applies. Please see venting clearances in the specific product manual. 4. Combustible material (drywall, wood, wood panels, etc.) may be brought up to this appliance (top,bottom and sides) 5. Ensure that the material being used does not encroach anywhere in the area of the glass. This would cause dangerous operating conditions. 6. This appliance comes with a 1/2" lip at top, sides and bottom to hide the ends of the drywall. The 1/2" side and bottom, front and bottom side lips supplied with the appliance can alternatively be removed and replaced with J Style Trim or Metal Corner Bead purchased at your local hardware store to cover cut/exposed edges of the combustible facing material or any other finishing materials being used. Six (6) screws secure the bot- tom front lip. Two (2) secure the bottom side lips and 2 secure the side if deciding to remove these. These will be hidden so the outer panels (if installed) will need to be removed to access the screws. See outer panel removal in this manual. 7. This appliance can also be recessed (using combustible materials) with a hearth in front of the appliance. This can also extend to the top. 8. The wall behind the unit must be closed off. Framing and Finishing Inset Installations CC40LE/CC40RE **Combustible material may extend a minimum of 1/2" and to a maximum of 5-1/8" (130mm) from the Front top. See mantle clearance chart for details. The base and side (with smaller glass) have no limit when it comes to how far the combustible material may extend out from the appliance. Ensure that no material encroaches anywhere in the area of the glass as these are defined by the finishing lip above, below and to the sides of this appliance. Note: an offset screwdriver is provided with the appliance for ease of removal/ installation. Finishing lip 03/30/2020 City Series CC40E-11 | 33 installation Optional Framing Kit Installation CC40LE/CC40RE 919-773a 01.21.19 CC40 LE/CC40RE FRAMING KIT INSTA LLATION This framing kit is for the CC40LE/CC40RE. The parts are adaptable so the same kit can be installed on either the right or left side units. NOTE: CC40RE SHOWN IN DIAGRAMS Installation is the same for CC40LE, please note that images will appear ﬂ ipped. Unit nailing strips are not required and can be recycled when using the framing kit. 2. Begin with the unit away from the wall. Install par t A to the back of the unit using holes next to appropriate shape (diamond or square depending on which unit you have) using the diagrams below. Attach to the back of the unit using 2 screws in locations shown below. 1. This framing kit requires the installation of two studs at locations shown below. Be sure to install studs and walls to enclose chase (see Unit Manual) prior to moving the unit into position. Remove nailing ﬂ anges Shown for CC40RE Measured from wall to stud center CC40RE Holes next to squares CC40LE Holes next to diamonds A 656-391 B 656-392 2x C 656-393 D 656-396 E 656-394 F 656-398 G 656-397 H 656-395 J 656-399 K 656-400 18" 49 3/4" Stud Stud A NOTE: CC40LE use holes corresponding with diamond shape. CC40RE use holes corresponding with square shape. walls (ie. drywall) 1 C ITY SERIES To watch the framing kit installation video click here http://bit.ly/2qvHIsE 03/30/2020 34 | City Series CC40E-11 installation 919-773a 04.24.17 5. Slide unit against wall and line up part C's with studs in the wall. Attach both par t C's to studs with at least two screws each; one at the top, and one near the unit (as seen below). 8. Identify E (see diagram below), attach E to front corner C with 2 screws as shown below. D C C 4. Install 2 x par t C's onto par ts A & B respectively, identify the holes to be used, attach to the unit with 2 screws each. Part D Proﬁ le 3. Install B to the side of the unit, use the holes corresponding with the appropriate shape (diamond or square depending on which unit you have) using the diagrams below. Attach B to the side of the unit and install 2 screws in locations shown below. EPart E Proﬁ le 6. Install venting before proceeding fur ther with framing kit construction. Refer to manual for venting instructions. 7. Identify D, attach to back corner C with 2 screws as shown below. B CC40RE Holes next to squares CC40LE Holes next to diamonds Studs 2 C ITY SERIES 03/30/2020 City Series CC40E-11 | 35 installation 919-773a 04.24.17 9. Identify F and attach to both E and D with 2 screws on each side. 10. Identify G and attach to back corner C and front corner F with 2 screws on each side. 11. Identify H and attach to both front corners C and F with 2 screws on each side. 12. Identify J (diagonal suppor t) and attach to back corners C and front corner F with 2 screws on each side. 13. Attach K (center support) to E and H with 2 screws each. F J K H G 3 C ITY SERIES 03/30/2020 36 | City Series CC40E-11 installation Building Additional Framing Off of the Framing Kit 919-773a 04.24.17 Holes for ﬁ xing additional framing to kit Potential Wood Framing installsThis framing kit is designed as a base in which to build additional framing. Studs can be afﬁ xed to all outer faces using the holes identiﬁ ed below. This will provide a stable surface that is ﬂ ush with the front of the ﬁ replace, ready for drywall or other ﬁ nishing material. The framing must be strong enough to support the weight of all ﬁ nishing material and must not put any weight on the ﬁ replace. BUILDING FRAMING OFF OF THE KIT 1/2” for drywall Leave gap between framing and unit trim for nishing material 4 C ITY SERIES 03/30/2020 City Series CC40E-11 | 37 installation TV Recessed into Wall- Typical Installs Maximum TV Recess TV Flush with Hearth Max. 2 x 4 stud Max. 2 x 4 stud CB40 Typical Installs MAXIMUM T V RECESS FLUSH T V WITH HEARTH 5/8”4 maximum T V recess using 1/2” drywall Flush wall T V recess using 1/2" drywall Max 36” Hearth 1/8Max 5 ” Mantle 5/8Max 4 ” TV recess with drywall up against unit Max 3” To Top of Enclosure 2120in min Chase vent opening Header Stud 17 . 5 ” mi n 12 ” m i n Screws must not penetrate unit more than 1/2” . Adhere to “No Screw” zones painted on unit. Glue can be used as an alternative. Max 3” To Top of Enclosure 2120in min Chase vent opening (i n c l u d e s 1 / 2 " d r ywa l l ) Max. 2 x 4 stud Max. 2 x 4 stud CB40 Typical Installs MAXIMUM T V RECESS FLUSH T V WITH HEARTH 5/8”4 maximum TV recess using 1/2” drywall Flush wall TV recess using 1/2" drywall Max 36” Hearth 1/8Max 5 ” Mantle 5/8Max 4 ” T V recess with drywall up against unit Max 3” To Top of Enclosure 2120in min Chase vent opening Header Stud 17 . 5 ” mi n 12 ” m i n Screws must not penetrate unit more than 1/2” . Adhere to “No Screw” zones painted on unit. Glue can be used as an alternative. Max 3” To Top of Enclosure 2120in min Chase vent opening (i n c l u d e s 1 / 2 " d r ywa l l ) 03/30/2020 38 | City Series CC40E-11 installation Exterior Vent Termination Locations Minimum Clearance Requirements Canada1 USA2 A Clearance above grade, veranda, porch, deck, or balcony 12"(30cm)12"(30cm) B Clearance to window or door that may be opened 12"(30cm)9" (23cm) C Clearance to permanently closed window ** D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61cm) from the center line of the terminal (check with the local code) 18"(46cm)18"(46cm) E Clearance to unventilated soffit 20"(51cm)20"(51cm) F Clearance to outside corner: with AstroCap Termination Cap. 6"(15cm)6"(15cm) Clearance to outside corner: with all other approved Termination Caps.14"(36cm)14"(36cm) G Clearance to inside corner: with AstroCap Termination Cap 6"(15cm)6"(12cm) Clearance to inside corner: with all other approved Termination Caps.12"(30cm) 13"(33cm) 12"(30cm) H Clearance to each side of center line extended above meter/regulator assembly 36"(90cm)a * J Clearance to service regulator vent outlet 36"(90cm)* K Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 12"(30cm)9" (23cm) L Clearance to a mechanical air supply inlet #3' (91cm) above if within 10' (3m) horizontally. 72"(1.8m)36"(90cm)b M Clearance above paved sidewalk or a paved driveway located on public property 84"(2.1m)┼* N Clearance under veranda, porch, deck, or balcony 12"(30cm)‡* 1 In accordance with current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code ┼ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor * Clearance in accordance with local installation codes and the requirements of the gas suppliera 3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assemblyb 3 feet (91cm) above - if within 10 feet (3m) horizontally 03/30/2020 City Series CC40E-11 | 39 installation 4” x 6-5/8” Rigid Pipe Cross Reference Chart Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI. * Olympia Ventis DV applicable for the following units only: B36XTE, B36XTCE, B41XTE, B41XTCE, P36, P36E Description Simpson Direct Vent Pro® *Selkirk Direct Temp™ *American Metal Products® Amerivent Direct *Metal-Fab™ Sure Seal *Security Secure- Vent® *ICC Excel Direct *Olympia Ventis DV* 6” Pipe Length-Galvanized 46DVA-06 4DT-6 N/A 4D6 SV4L6 TC-4DL6 VDV-0406 6” Pipe Length-Black 46DVA-06B 4DT-6B N/A 4D6B SV4LB6 TC-4DL6B VDVB-0406 7” Pipe Length-Galvanized N/A N/A 4D7 N/A N/A N/A N/A 7” Pipe Length-Black N/A N/A 4D7B N/A N/A N/A N/A 9” Pipe Length-Galvanized 46DVA-09 4DT-9 N/A N/A N/A TC-4DL9 VDV-0409 9” Pipe Length-Black 46DVA-09B 4DT-9B N/A N/A N/A TC-4DL9B VDVB-0409 12” Pipe Length-Galvanized 46DVA-12 4DT-12 4D12 4D12 SV4L12 TC-4DL1 VDV-0412 12” Pipe Length-Black 46DVA-12B 4DT-12B 4D12B 4D12B SV4LB12 TC-4DL1B VDVB-0412 18” Pipe Length-Galvanized 46DVA-18 4DT-18 4D18 4D18 SV4LA TC-4DL18 VDV-0418 18” Pipe Length-Black 46DVA-18B 4DT-18B 4D18B 4D18B SV4LA TC-4DL18B VDVB-0418 24” Pipe Length-Galvanized 46DVA-24 4DT-24 4D24 4D24 SV4L24 TC-4DL2 VDV-0424 24” Pipe Length-Black 46DVA-24B 4DT-24B 4D24B 4D24B SV4LB24 TC-4DL2B VDVB-0424 36” Pipe Length-Galvanized 46DVA-36 4DT-36 4D36 4D36 SV4L36 TC-4DL3 VDV-0436 36” Pipe Length-Black 46DVA-36B 4DT-36B 4D36B 4D36B SV4LB36 TC-4DL3B VDVCB-0436 48” Pipe Length-Galvanized 46DVA-48 4DT-48 4D48 4D48 SV4L48 TC-4DL4 VDV-0448 48” Pipe Length-Black 46DVA-48B 4DT-48B 4D48B 4D48B SV4LB48 TC-4DL4B VDVB-0448 60” Pipe Length-Galvanized 46DVA-60 4DT-60 N/A N/A N/A N/A N/A 60” Pipe Length-Black 46DVA-60B 4DT-60B N/A N/A N/A N/A N/A Adjustable Length 3”-10”-Galvanized N/A N/A N/A 4DAL N/A TC-4DLT N/A Adjustable Length 3”-10”-Black N/A N/A N/A 4DALB N/A TC-4DLTB N/A Adjustable Length 7”-Galvanized N/A N/A 4D7A N/A N/A N/A N/A Adjustable Length 7”-Black N/A N/A 4D7AB N/A N/A N/A N/A Extension Pipe 8-1/2”-Galvanized 46DVA-08A N/A N/A N/A N/A N/A N/A Extension Pipe 8-1/2”-Black 46DVA-08AB N/A N/A N/A N/A N/A N/A Adjustable Length 12”-Galvanized N/A N/A 4D12A N/A SV4LA12 TC-4dLSI N/A Adjustable Length 12”-Black N/A N/A 4D12A N/A SV4LBA12 TC-4dLSIB N/A Extension Pipe 16”-Galvanized 46DVA-16A N/A N/A N/A N/A N/A N/A Extension Pipe 16”-Black 46DVA-16AB N/A N/A N/A N/A N/A N/A 45º Elbow-Galvanized 46DVA-E45 4DT-EL45 4D45L N/A N/A TE-4DE45 VDV-EL0445 45º Elbow-Black 46DVA-E45B 4DT-EL45B 4DT-EL45B N/A N/A TE-4DE45B VDVB-EL0445 45º Elbow Swivel-Galvanized See 46DVA-E45 N/A N/A 4D45L SV4E45 N/A N/A 45º Elbow Swivel-Black See 46DVA-E45B N/A N/A 4D45LB SV4EB45 N/A N/A 90º Elbow-Galvanized 46DVA-E90 4DT-EL90S 4DT-EL90S N/A N/A TE-4DE90 VDV-EL0445 90º Elbow-Black 46DVA-E90B 4DT-EL90SB 4DT-EL90SB N/A SV4EBR90-1 TE-4DE90B VDVB-EL0445 90º Elbow, Swivel-Galvanized See 46DVA-E90 N/A N/A 4D90L SV4E90-1 N/A N/A 90º Elbow, Swivel-Black See 46DVA-E90B N/A N/A 4D90LB SV4EB90-1 N/A N/A 90º Starter Elbow, Swivel-Galvanized N/A N/A N/A 4D90A N/A N/A N/A Adaptor*N/A N/A N/A 4D90L N/A N/A VDV-UAA04 4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART Components from different Manufacturers may not be mixed. Not all rigid pipe components are available directly from Regency. Note: The listed manufacturers may have other lengths not shown on this chart, which would also be approved. Ceiling Support N/A 4DT-CS 4DSP 4DFSP SV4SD TM4-RDS VDV-SCR04 Cathedral Support Box 46DVA-CS 4DT-CSS 4DRSB 4DRS SV4CSB TM4-SDS VDV-CSS04 Wall Support/Band 46DVA-WS 4DT-WS/B 4DWS 4DWS SV4BM TM-SWS VDV-WS04 Offset Support 46DVA-ES 4DT-OS N/A N/A SV4SU TM-SOS N/A Wall Thimble-Black 46DVA-WT 4DT-WT 4DWT 4DWT SV4RSM N/A VDV-WPT04 Wall Thimble Cover/Ceiling Support 46DVA-DC N/A N/A N/A SV4PF N/A N/A Firestop Spacer 46DVA-FS 4DT-FS 4DFSP 4DFS SV4BF TM-4CS VDV-FS04 Trim Plate-Black N/A 4DT-TP 4DFPB 4DcP SV4LA TM-4TP VDV-WTC04 * Not available from Regency 03/30/2020 40 | City Series CC40E-11 installation Description Simpson Direct Vent Pro® *Selkirk Direct Temp™ *American Metal Products® Amerivent Direct *Metal-Fab™ Sure Seal *Security Secure- Vent® *ICC Excel Direct *Olympia Ventis DV* Attic Insulation Shield 12”46DVA-IS N/A 4DAIS12 N/A SV4RSA N/A VDV-AIS04 Attic Insulation Shield - Cold Climates 36”46DVA-KHA N/A 4DAIS12 N/A N/A TM-4AS N/A High Wind Vertical Cap 46DVA-VCH N/A N/A N/A N/A TM-4VT VDV-VCHW04 High Wind Horizontal Cap N/A N/A N/A N/A N/A TM-4DHT N/A Horizontal Square Termination Cap 46DVA-HC 4DT-HHC 4DHC 4DHT SV4CHC-1 TM-4HT VDV-HC04 Vertical Termination Cap 46DVA-VC 4DT-HVC 4DVC 4DVT SV4CGV-1 N/A N/A Storm Collar 46DVA-08A 4DT-SC 4DSC 4DSC SV4FC TM-SC VDV-SC04 Restrictor Disk N/A N/A N/A N/A N/A N/A N/A Extended Vertical Termination Cap N/A N/A N/A N/A N/A N/A N/A Chimney Conversion Kit A (USA only)46DVA-KCA N/A N/A N/A N/A N/A N/A Chimney Conversion Kit B (USA only)46DVA-KCB N/A N/A N/A N/A N/A N/A Chimney Conversion Kit C (USA only) 46DVA-KCC N/A N/A N/A N/A N/A N/A Wall Firestop *46DVA-WFS N/A N/A N/A N/A TM-4TR VDV-FS04 Colinear Flex Connectors N/A N/A N/A N/A N/A N/A N/A Adjustable Flashing 0/12-6/12 46DVA-F6 4DT-ST14 4D12S 4DST14 SV4STC14 TF-4FA VDV-F0406 Adjustable Flashing 6/12-12/12 46DVA-F12 4DT-ST36 4D36S 4DST36 SV4STC36 TF-4FB VDV-SSO Vinyl Siding Standoff 46DVA-VSS 4DT-VS N/A 4DVS SV4VS TM-VSS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A N/A SV4VS N/A N/A Snorkel Termination 14”46DVA-SNK14 N/A N/A N/A N/A N/A N/A Snorkel Termination 36”46DVA-SNK36 N/A N/A N/A N/A N/A N/A Basic Horizontal Termination Kit (A)N/A 4DT-HKA 4DHTK2 4DHTKA SV-SHK TM4-HTK VDV-KW04 Horizontal Termination Kit (B)N/A 4DT-HKB 4DHTK1 4DHTKB SV-HK TM4-HTK VDV-K04 Vertical Termination Kit N/A 4DT-VKC 4DHTK 4DHTK SV-FK N/A N/A FPI 946-506/P Vent Guard (Optional) for AstroCap 946-205 Vinyl Siding Shield for Riser Vent Terminal **510-994 Rigid Pipe Adaptor (Must use with all rigid piping)946-208/P Vent Guard (Optional) for Riser Vent Terminal 640-530/P Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff for AstroCap ** The rigid pipe adaptor is not required on the C34, U39, H15, H27, H35 & RC500E. Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994). Note: Horizontal runs of vent must be level, or have a 1/4” rise for every 1 foot of run towards the termination. Never allow the vent to run downward - this could cause high temperatures and may present a possible fire hazard. Offset Pipe Selection: Use this table to determine offset pipe lengths. Pipe Length (L) 4” x 6-5/8” Venting For specific instructions on venting components - visit the manufacturers website listed below.Run (X)Rise (Y) 0” (0mm)4-7/8” (124mm)13-7/8” (340mm)Simpson Direct Vent Pro: www.duravent.com 6” (152mm)8” (203mm)16-1/2” (419mm)Selkirk Direct-Temp: www.selkirkcorp.com 9” (229mm)10-1/8” (257mm)18-5/8” (473mm)American Metal Products: www.americanmetalproducts.com 12” (305mm)12-1/4” (311mm)20-3/4” (527mm)Metal-Fab Sure Seal: www.mtlfab.com 24” (610mm)20-5/8” (524mm)29-1/8” (740mm)Security Secure Vent: www.securitychimneys.com 36” (914mm)29” (737mm)37-1/2” (953mm)Industrial Chimney Company: www.icc-rsf.com 48” (1219mm)37-7/16” (951mm)45-15/16” (1167mm)Olympia Ventis DV: www.olympiachimney.com * Olympia Ventis DV applicable for the following units only: B36XTE, B36XTCE, B41XTE, B41XTCE, CV40E, CB40E, CC40E, CV72E, P36, P36E, RC500E * Not available from Regency 03/30/2020 City Series CC40E-11 | 41 installation J-Box Battery Holder Wall Plate Slider Switch Low Voltage Junction Box Diagram 1 IMPORTANT INSTALLATION NOTE: The Battery Holder must be placed inside the supplied (Low Voltage) junction type wall box and installed into the wall only. DO NOT INSTALL WITHIN THE CONFINES OF THE FIREPLACE SWITCH MUST BE ACCESSIBLE Battery Holder Installation 1. Install the low voltage junction box to the framing, at desired location within 10-1/2 ft. from fireplace. 2. Feed the 6 pin connector wiring harness through the opening at back of junction box. The wiring harness is located near the gas valve and will need to be routed to the exterior of the fireplace from either the left or right hand side prior to finishing. 3. Connect the 6 pin connector to the back of the Battery Holder. 4. Install the Battery Holder in the Low Voltage Junction box. 5. Install batteries only if 120 volt power will not be used. Batteries are only used if power is lost within the home and serve as a secondary power source. Insert the 4 AA type batteries in the battery compartment with the correct polarity. 6. Place the slider into the cover plate. 7. Put the Battery Holder switch in the “OFF” position, to allow correct lineup for slider switch. 8. Make sure the Battery Holder and cover plate words “ON” and “UP” are on the same side. 9. Align the slider with the switch on the Battery Holder and couple the switch into the slider. 10. Align the screw holes. 11. Using the two (2) screws provided secure the cover plate to the Battery Holder. 12. For coding instructions, see full details in this manual. Proflame Battery Holder Wall Mount On / Off Switch and Battery Holder Installation Required for all installations 03/30/2020 42 | City Series CC40E-11 installation Vent restriction is required for certain venting installations, see the diagrams in the "Venting Arrangements" section to determine if they are required for your installation. The Vent Restrictor plate is packed in the instruction manual package. To set the vent restriction as indicated in the venting arrangements diagrams, refer to the following instructions; 1. Remove the safety glass and firebox glass - see instructions in this manual. 2. Remove the screws that hold the vent restrictor plate in place (see Diagram 1) 3. Adjust the vent restrictor plate to the required vent restrictor position as per the diagrams shown. 4. Once the vent restrictor plate is in the required position, secure with screws. Vent Restrictor Position Vent restrictor positions: Set 0 (Full open) Factory set Set 1 (Vent restrictor at 2”) Set 2 (Vent restrictor at 1.75”) Set 3 (Vent restrictor at 1.5”) Vent restrictor location - inside top of firebox Diagram 1 Screw locations 03/30/2020 City Series CC40E-11 | 43 installation Vent Guard - if required* (Part #946-506/P) Notes: 1. Liner sections should be continuous without any joints or seams. 2. Only Flex pipe purchased from Regency® may be used for Flex installations 3. Horizontal vent must be supported every 3 feet. 4. Flex system can only be used up to a maximum continuous vent length of up to 10 feet. If longer runs are required, rigid pipe must be used. Horizontal Terminations Flex Vent 4" x 6-7/8" These venting systems, in combination with the CC40LE/CC40RE Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Intertek. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in "Exterior Vent Termination Locations" section. Regency® Direct Vent (Flex) System Termination Kits includes all the parts needed to install the CC40LE/CC40RE using a flexible vent. FPI Kit # Length Contains: #946-513 2 Feet 1. 6-7/8” flexible outer liner (Kit length) 2. 4” flexible inner liner (Kit length) 3. spring spacers 4. thimble 5. AstroCap termination cap 6. screws 7. tube of Mill Pac 8. plated screws 9. S.S. screws #8 x 1-1/2” drill point #946-515 4 Feet #946-516 10 Feet 03/30/2020 44 | City Series CC40E-11 installation Venting Introduction The CC40LE/CC40RE uses the "balanced flue" technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney. Note: These flue pipes must not be connected to any other appliance. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited. Venting Arrangement for Horizontal Terminations The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o (two 45o elbows equal one 90o elbow). Note: When using rigid vent pie systems, the rigid pipe adapter (Part# 510-994) must be used in all applications. • Maintain clearances to combustibles as listed in "Clearances" section • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. • Flex system can only be used up to 10 feet - otherwise rigid venting must be used. VENT RESTRICTOR SETTING: Vent restrictor factory set at Set 0. Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 to Set 2 if required. NOTE: A minimum of 1' (305mm) vertical off the top of the unit is required before any horizontal runs can start. Note: For horizontal terminations the Regency Direct Vent Flex System may be used for installations with a maximum continuous vent length of up to 10 feet. If longer runs are required, rigid pipe must be used. 56-1/4” (1429mm) 03/30/2020 City Series CC40E-11 | 45 installation Horizontal Terminations Rigid Pipe 4" x 6-5/8" The minimum components required for a basic horizontal termination are: 1 Horizontal Termination Cap 1 Rigid Pipe Adaptor (510-994) 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart) Wall thickness is measured from the back standoffs to the inside mounting surface of termination cap. For siding other than vinyl furring strips may be used instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding. Measure the wall thickness including furring strips. If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches. When using Rigid Vent other than Simpson Dura-Vent, 3 screws must be used to secure rigid pipe to adaptor. This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Direct-Vent, Selkirk Direct-Temp, Ameri Vent Direct Venting, ICC Excel Direct, Olympia Chimney and Security Secure Vent systems. Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components. WARNING: Do not combine venting components from different venting systems. Use of the the AstroCapTM and FPI Riser is acceptable with all systems. The FPI AstroCapTM and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent, American Metal Products Ameri Vent Direct Vent, Security Secure Vent®, ICC Excel, Selkirk Direct-Temp and Olympia Chimney. AstroCapTM is a proprietary trade- mark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. Flat Wall Installation Wall Thickness (inches) Vent Length Required (inches) 4" - 5-1/2"6" 7" - 8-1/2"9" 10" - 11-1/2"12" 9" - 14-1/2'11" - 14-5/8" Adj. Pipe 15" - 23-1/2"17" - 24" Adj. Pipe Adj.Pipe Length Horizontal Termination Cap Wall Thimble Vinyl Siding Standoff (Optional) Rigid Pipe Adapter o90 Elbow Pipe Length 03/30/2020 46 | City Series CC40E-11 installation Horizontal Terminations Rigid Pipe 4" x 6-5/8" The diagrams below show examples of horizontal termination arrangements using one, two, or three 90o elbows (two 45o elbows equal one 90o elbow) 1. A maximum of three 90o elbows are permitted. 2. Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. • A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. • Flex system can only be used up to 10 feet - otherwise rigid venting must be used. H H1 V Horizontal Venting with Two (2) 90o Elbows One 90o elbow = Two 45o elbows. Option V H + H1 With these options, maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal. Please note minimum 1 foot between 90o elbows is required. A)1' Min.2' Max. B)2' Min.4' Max. C)3' Min.5' Max. D)4' Min.6' Max. E)5' Min.7' Max. F)6' Min.8' Max. Restrictor Set 0 - Factory Setting Horizontal Venting with Three (3) 90o Elbows One 90o elbow = Two 45o elbows. Option V H V + V1 H + H1 With these options, max. total pipe length is 30 feet with min. of 12 feet total vertical and max. 9 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A)1' Min.1' Max.2' Min.2' Max. B)1' Min.2' Max.3' Min.3' Max. C)2' Min.2' Max.5' Min.4' Max. D)3' Min.2' Max.7' Min.5' Max. E)4' Min.3 Max.9' Min.6' Max. F)5' Min.4' Max.10' Min.7' Max. G)6' Min.5' Max.11' Min.8' Max. H)7' Min.6' Max.12' Min.9' Max. Restrictor Set 0 - Factory Setting 03/30/2020 City Series CC40E-11 | 47 installation Vertical terminations Rigid Pipe 4" x 6-5/8" The minimum components required for a basic vertical termination are: 1 Vertical Termination Cap 1 Rigid Pipe Adaptor (510-994) 1 Ceiling Firestop 1 Flashing 1 Storm Collar 1 Length of pipe to suit wall thickness (see chart) When using Rigid Vent other than Simpson Dura-Vent, 3 screws must be used to secure rigid pipe to adaptor. This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Direct-Vent, Selkirk Direct-Temp, Ameri Vent Direct Venting, ICC Excel Direct, Olympia Chimney, and Security Secure Vent systems. Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components. WARNING: Do not combine venting components from different venting systems. Use of the the AstroCapTM and FPI Riser is acceptable with all systems. The FPI AstroCapTM and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent, American Metal Products Ameri Vent Direct Vent, Security Secure Vent®, ICC Excel, Selkirk Direct-Temp and Olympia Chimney. AstroCapTM is a proprietary trade- mark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. Galvanized pipe is desirable above the roofline due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in diagram 2 or local codes. Note that for steep roof pitches, the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem. Roof Pitch Minimum Vent Height Feet Meters flat to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44 Diagram 2 Diagram 1 03/30/2020 48 | City Series CC40E-11 installation Venting Arrangement for Vertical Terminations Vertical Venting with Straight Vertical Venting and or with a max. of two (2) 90o Elbows (1 - 90o = 2 - 45o) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbows, with Rigid Pipe Venting Systems. Two 45o elbows equal to one 90o elbow. • Vent must be supported at offsets. • Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. • Refer to the "Vent Restrictor Position" section for details on how to change the vent restrictor from the factory setting of Set 0 through to Set 3 if required. Ma x i m u m : 3 7 f t . ( 1 1. 2 m ) Mi n i m u m 8’ 6 ” ( 2 . 6 m ) Mi n . 5 6 - 1 / 4 ” (1 4 2 9 m m ) Minimum length of pipe between elbows 12” (305mm) Ma x i m u m : 2 7 f t . ( 8 . 2 m ) 0 2 4 6 40 8 10 12 14 16 18 20 22 24 26 28 30 Ver t i c a l H e i g h t ( F e e t ) 32 34 36 38 6 8 Horizontal (Feet) 20 4 10 12 16 1814 20 Vent Restrictor on Set 2 Vent Restrictor on Set 3 Vent Restrictor on Set 1 03/30/2020 City Series CC40E-11 | 49 installation Vertical Terminations Rigid Pipe 4" x 6-5/8" • Two 45o elbows equal to one 90o elbow. Maximum of six 45o elbows allowed. • Vent must be supported at offsets. • Minimum distance between elbows is 1 ft. (305mm). • Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. • Must use optional rigid pipe adaptor (Part# 510-994) when using rigid pipe vent systems. Vertical Venting with Three (3) 90o Elbows One 90o elbow = Two 45o elbows. VH1H V1 Option V H + H1 V + V1 With these options, max. total pipe length is 30 feet with min. of 10 feet total vertical and max. 8 feet total horizontal. Please note min. 1 foot between 90o elbows is required. A)1' Min.2' Max 3' Min. B)2' Min.3' Max 4' Min. C)3' Min.4' Max 6' Min. D)4' Min.5' Max 7' Min. E)5' Min.6' Max 8' Min. F)6' Min.7' Max 9' Min. G)7' Min.8' Max 10' Min. Lengths do not include elbow indicated Restrictor Set 0 - Factory Setting 03/30/2020 50 | City Series CC40E-11 installation CL CL 56 - 1 / 4 " ( 1 4 2 9 m m ) Mi n . h e i g h t (R i g i d ) center of hole Diagram 4 Diagram 3 7. Ensure that the pipe clearances to combustible materials are maintained (Diagram 3). Install the termination cap. Note: If installing termination on a vinyl siding covered wall, a vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the siding. The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings. 8. Before connecting the horizontal run of vent pipe to the vent termination, slide the Wall Thimble over the vent pipe. The wall thimble is required for all horizontal terminations. 9. Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the vent cap assembly. It is important that the vent pipe extends into the vent cap sufficient distance so as to result in a minimum pipe overlap of 1-1/4 inches (32mm). Secure the connection between the vent pipe and the vent cap. 10. Install wall thimble in the center of the framed hole and attach with wood screws (Diagram 4). Install the vent system according to the manufacturer's instructions included with the components. 1. Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left. 2. Direct Vent pipe and fittings are designed with special twist-lock connections to connect the venting system to the appliance flue outlet. A twist-lock appliance adaptor is required. 3. In conjunction with the Approved Vent system, install the adaptor after the unit is set in its desired location. Put a bead of Mill-Pac inside the outer section of the adapter and a bead of Mill-Pac on the inner collar. Slip the adapter over the existing inner and outer flue collar. Fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). 4. Level the fireplace and fasten it to the framing using nails or screws through the top and side nailing strips. Diagram 1 Note: For best results and optimum performance with each approved venting system, it is highly recommended to apply Mill-Pac sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. Diagram 2 Horizontal runs of vent must be supported every 3 feet (0.9meter). Wall straps are available for this purpose. 6. Mark the wall for a square hole.-see chart to left for size. The center of the square hole should line up with the center-line of the horizontal pipe. Cut and frame the square hole in the exterior wall where the vent will be terminated. See diagram 2 for center line requirements. If the wall being penetrated is constructed of non-combustible material, i.e. masonry block or concrete, an 8" (203mm) diameter hole is acceptable. Note: a) The horizontal run of vent must be level, or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire. b) The location of the horizontal vent termination on an exterior wall must meet all local and national building codes. 5. Assemble the desired combination of pipe and elbows to the appliance adaptor and twist-lock for a solid connection. Recommended Framed Opening Size Vent Size Framing Size 4" x 6 - 5/8"10" x 10" Horizontal Top 3" (76mm) Horizontal Side 2 " (51mm) Horizontal Bottom 2" (51mm) Vertical Vent 2" (51mm) Minimum Vent Clearances to Combustibles Unit Installation with Horizontal Termination 4" x 6-5/8" venting (Rigid Vent Systems) Below are the recommended framing dimensions (inside measurements) for the 4" x 6-5/8" rigid vent terminations - for use with a firestop or wall thimble. Clearances noted below must be maintained; except when passing through a wall, ceiling or at the termination where the use of a firestop or wall thimble reduces clearance to 1-1/2" (38mm). 03/30/2020 City Series CC40E-11 | 51 installation Outside Wall Mur extérie u r Furring Strips Fourrures en bois Furstrp.eps see also c34020a.eps furstrpf.eps french 1. Locate the unit in the framing, rough in the gas (preferably on the right side of the unit). Locate the centerline of the termination and mark wall accordingly. Cut an square hole in the wall - see chart (inside dimension). Note: If installing termination on a siding covered wall, a vinyl siding standoff or vinyl furring strips must be used to ensure that the termination is not recessed into the siding. 2. Level the fireplace and fasten it to the framing using nails or screws through the nailing strips. 3. Assemble the vent assembly by applying Mill Pac to the inner flue collar of the termination and slipping the inner flex liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill-Pac to the outer flex pipe and slip it over the outer flue collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws. 11” 11” (294mm) (294mm) ASTROCAP DIMENSIONS (946-523/P) Minimum Vent Clearances to Combustibles Unit Installation with Horizontal Termination 4" X 6-5/8" VENTING (Flex Vent Systems) NOTE: Horizontal sections must be sup- ported at intervals not exceeding 3 feet (0.9 meter). (Flame picture and performance will be affected by sags in the liner). 4. Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. 5. Slip the assembled liner and termination as- sembly through the thimble making sure the termination cap faces up (there are markings on the cap indicating which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws. 6. Pull the centre inner and outer flex liner out enough to slip over the flue collars of the fire- place. (You may wish to cut the liner shorter to make it more workable.) Do not bend liner more than 90o. The liners must slip over the collars a minimum of 1-3/8". 7. Apply Mill Pac over the fireplace inner flue collar and slip the inner flex liner down over it and attach with 3 supplied screws. 8. Do the same with the outer flue collar and outer flex liner. 9. Apply a bead of silicone between the thimble and termination and around the outer edge of the terminal at the wall in order to keep the water out. IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Clearances noted below must be maintained; except when passing through a wall, ceiling or at the termination where the use of a firestop or wall thimble reduces clearance to 1" (25mm). Recommended Framed Opening Size Vent Size Framing Size 4" x 6 - 5/8"10" x 10" Below are the recommended framing dimensions (inside measurements) for the 4" x 6-5/8" rigid vent terminations - for use with a firestop or wall thimble. Horizontal Top 3" (76mm) Horizontal Side 2 " (51mm) Horizontal Bottom 2" (51mm) Vertical Vent 2" (51mm) Termination Cap Wall Thimble 2 pieces(10" (254mm)Outer Diameter) 2” x 4” or 2” x 6” 6-7/8" (173mm)dia. air intake 4" (102mm) dia. flue pipe with spring spacerScrews(3 per connection) Screws (4 per connection) CL 56 - 1 / 4 ” (1 4 2 9 m m) Mi n . of hole 03/30/2020 52 | City Series CC40E-11 installation 56 - 1 / 4 ” ( 1 4 2 9 m m ) Diagram 4 6) The arrow on the vent cap should be pointing up. Insure that the 1-1/2" clearances to combustible materials are maintained (Diagram 4). Install the termination cap. The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings. NOTE: For Snorkel terminations in ABOVE grade installations, follow national or local code requirements. Below Grade Installation If the Snorkel Termination must be installed below grade, i.e. basement application, proper drainage must be provided to prevent water from entering the Snorkel Termination. Refer to Diagram 4. Do not attempt to enclose the Snorkel within the wall, or any other type of enclosure. *Diagrams 3 & 4: As specified in CGA B149 Installation Code. Local codes or regulations may require different clearances. Dura-Vent Horizontal Terminations Install the vent system according to the manufacturer's instructions included with the components. 1) Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. Rough in the gas preferably on the right side of the unit and the electrical (junction block is on the left side) on the left. 2) Direct Vent pipe and fittings are designed with special twist-lock connections to connect the venting system to the appliance flue outlet. A twist-lock appliance adaptor is an available option that must be used in conjunction with the Simpson Dura-Vent Direct Vent system. 3) Put a bead of Mill-Pac inside the outer section of the adaptor and on the inner collar. Slip the adapter over the existing inner and outer flue collar and fasten to the outer collar only with the 3 supplied screws (drilling pilot holes will make this easier). Level the fireplace and fasten it to the framing using nails or screws through the nailing strips. 4) Assemble the desired combination of pipe and elbows to the appliance adaptor and twist-lock for a solid connection. Note: a) Twist-lock procedure: Four indentations, located on the female ends of pipes and fittings, are designed to slide straight onto the male ends of adjacent pipes and fittings, by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends, Diagram 1. Push the pipe sections completely together, then twist- lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs will not be visible from the outside, on the Black Pipe or fittings. They may be located by examining the inside of the female ends. Diagram 1 b) Horizontal runs of vent must be supported every three feet. Wall straps are available for this purpose. 5) Mark the wall for a 10" x 10" square hole. The center of the square hole should line up with the centerline of the horizontal pipe. Cut and frame the 10 inch square hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non- combustible material, i.e. masonry block or concrete, a 7"(178mm) dia. (7-1/2"(191mm) dia. for flex) hole is acceptable. Diagram 2 Note: a) The horizontal run of vent must be level, or have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire. b) The location of the horizontal vent termination on an exterior wall must meet all local and national building codes, and must not be blocked or obstructed. For External Vent Terminal Locations, see the "Exterior Vent Termination Locations" section. c) Snorkel Terminations: For installations requiring a vertical rise on the exterior of the building, 14-inch and 36- inch tall Snorkel Terminations are available, as well as the standard Riser Vent. Follow the same installation procedures as used for standard Horizontal Termination. NEVER install the snorkel upside down. Diagram 3a Note: Riser Vent is only for use in above grade terminations. NOTE: For best results and optimum perfor- mance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. 03/30/2020 City Series CC40E-11 | 53 installation Diagram 4 Diagram 3: The upper half of the flashing is installed under the roofing material and not nailed down until the chimney is installed. This allows for small adjustments. Diagram 2 Diagram 3 Dura-Vent Vertical Termination 4" x 6-5/8" VENTING (Rigid Vent Systems) 1. Maintain the 1-1/2" clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafter, or other nearby combustible surfaces. Do not pack air spaces with insulation. Check "Venting" Sections for the maximum vertical rise of the venting system and the maximum horizontal offset limitations. 2. Set the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. 3. A firestop spacer must be installed in the floor or ceiling of every level. To install the Firestop spacer in a flat ceiling or wall, cut a 10 inch square hole. Frame the hole as shown in Diagram 2 and install the firestop. NOTE: For best results and optimum perfor- mance with each approved venting system, it is highly recommended to apply “Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may result in drafting or performance issues not covered under warranty. 4. Assemble the desired lengths of pipe and elbows. Ensure that all pipes and elbow con- nections are in the fully twist-locked position and sealed. 5. Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles of 1-1/2". Slip the flashing under the shingles (shingles should overlap half the flashing) as per Diagram 3. 6. Continue to assemble pipe lengths. Note: If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 feet, to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose. Galvanized pipe is desirable above the roofline due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in Dia. 4 or local codes. Note that for steep roof pitches, the vertical height must be increased. A poor draft, or down drafting can result from high wind conditions near big trees or adjoining roof lines, in these cases, increasing the vent height may solve the problem. 7. Ensure vent is vertical and secure the base of the flashing to the roof with roofing rails, slide storm collar over the pipe section and seal with a mastic. 8. Install the vertical termination cap by twist- locking it. Note: Any closets or storage spaces, which the vent passes through must be enclosed. Diagram 1 Note: All vertical terminations are vented using 4" x 6-5/8" venting and rigid pipe adaptor #510-994. Roof Pitch Minimum Vent Height Feet Meters flat to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44 03/30/2020 54 | City Series CC40E-11 installation Vertical Termination 4" x 6-7/8" Venting - Vertical Flex Vent Kit (946-755) 919-695 08.10.16 Diagram 1: The upper half of the fl ashing is installed under the roofi ng material and not nailed down until the chimney is installed. This allows for small adjustments. 1. Maintain the 1-½” clearance (air space) to combustibles when passing through ceilings, walls, fl oors, enclosures, attic rafters or other nearby combustibles. Do not pack air spaces with insulation. Check Venting sections for the maximum vertical rise of the venting system and the maximum horizontal off set limitations. Ensure that you maintain clearances around enclosures, walls, below or above fl oors, fl oor joists, etc. Each appliance has diff erent clearance requirements (top,sides,bottom). See specifi c appliance manual for details. 2. Set the appliance in its desired position. Drop a plumb bob down from the ceiling/fl oor joist to the position of the appliance fl ue exit and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next drop a plumb bob from the roof to the hole previously drilled at the ceiling level and mark the spot where the vent will penetrate the roof. 6. Determine the overall height of the chimney from the top of the appliance to the underside of the fl ashing. If required cut the fl exible inner and outer pipe to the desired length up to a maximum of 20 feet. 7. Put a bead of Mill-Pac around the 4 inch collar on the appliance and slide the inner fl ex pipe over the inner collar of the appliance and secure with a minimum of 3 screws. 8. Install 4 inch spacers around 4 inch fl ex. 9. Repeat Step 7 to install the outer pipe to the outer collar of the appliance Note: If an off set is necessary in the attic or fl oor joists it is important to support the vent pipe every 3 feet to avoid excessive stress and sagging of the vent pipe. Wall straps are provided (3 in total) for this purpose. All round/plumbers strapping may also be used if further supports are required. 10. Attach the rigid pipe section to the adaptor by using Mill-Pac on the inner/ outer pipe. Use 3 screws to secure outer pipe. 3. Cut a hole in the roof centered on the small hole placed in the roof in the previous steps. The hole should be a minimum of 10-¼ inches. The hole may be round and or square. 4. Slip the fl ashing under the shingles and line up fl ashing so it is centered to the hole (shingles should overlap half of the fl ashing) as per Diagram 1. VERTICAL TERMINATION 4" X 6-7/8" VENTING - VERTICAL FLEX VENT KIT (946-755) 11. Secure inner fl ex pipe to pipe adaptor by using Mill-Pac over the adaptor. Slide the inner pipe over adaptor and secure with 3 screws. 12. Repeat Step 11 to secure outer fl ex. Diagram 4 14. Put a bead of caulking on the exterior between the outer pipe and fl ashing to prevent water from penetrating the chimney system. 15. Slide storm collar over pipe length until it reaches the fl ashing. 16. Install termination cap by twist locking it. 17. Secure the fl ashing to the roof using screws Note: Any closets or storage spaces which the vent passes through must be enclosed. Roof Pitch Minimum Vent Height Feet Meters fl at to 7/12 2 0.61 over 7/12 to 8/12 2 0.61 over 8/12 to 9/12 2 0.61 over 9/12 to 10/12 2.5 0.76 over 10/12 to 11/12 3.25 0.99 over 11/12 to 12/12 4 1.22 over 12/12 to 14/12 5 1.52 over 14/12 to 16/12 6 1.83 over 16/12 to 18/12 7 2.13 over 18/12 to 20/12 7.5 2.29 over 20/12 to 21/12 8 2.44 Diagram 3 Diagram 3a Diagram 3b 13. Slide the fi nished length up towards the fl ashing ensuring the length of pipe is a minimum of 2 feet measured from the top of the roof. Level the chimney and secure using the roof support provided with kit to bottom side of the roof as shown using a minimum of 2 screws per side- see Diagram 3b. See Diagram 4 for roof pitch and height requirements. See Diagram 3a for securing method if 2 ft. is insuffi cient and additional lengths are required, this may be purchased separately. See Simpson Duravent components list in the instruction manual for part numbers. Flex Pipe Ceiling Firestop Roof Support / Brace Flashing Storm Collar Termination Cap Ceiling Firestop Enclosure Flex Pipe Ceiling Firestop Roof Support Flashing Elbow Support Termination Cap Storm Collar Ceiling Firestop Support to prevent sagging Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop 60-1/4 Ceiling firestop Diagram 2 Diagram 2a Diagram 1 Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Firestop spacer to prevent debris from falling into the ceiling fi restop 5. A ceiling fi restop/fi restop spacer must be installed when passing through each fl oor or ceiling level. To install the ceiling fi restop/fi restop spacer in a fl at ceiling or fl oor joist cut a 10- ¼ inch square hole. Frame the hole as show in Diagram 1 and install the ceiling fi restop. Slide the top attic insulation spacer onto the top of the attic insulation shield/fi restop - See Diagram 1a. Secure with 4 screws/nails. If more than one is required, these can be purchased separately. Note: The ceiling fi restop/fi restop spacer may be cut down to size if this shield is too high for the application. 1 03/30/2020 City Series CC40E-11 | 55 installation 919-696 08.10.16 20 foot Flex pipe Extension (Used in conjunction with the 946-755 Vertical Flex kit and 948-367/P flex to flex adaptor). 1. Stretch out both inner 4" (100 mm) and outer 6 7/8" (175mm) pipe up to a maximum of 20 feet. Note :The inner and outer pipes may be cut if only a short length is required. 2. Install spring spacers around 4" (100 mm) inner pipe as shown. Slide outer flex pipe over and all the way down the 4" pipe. 3. Apply a bead of Mill Pac around the perimeter of the 4" (100mm) inner collar of the flex adapter and slip the 4" (100mm) inner flex pipe from the Vertical termination kit over the flex adapter ensuring that the inner flex pipe overlaps the collar by at least 1-3/8" (35mm). Fasten with 3 screws. 4. Apply a bead of Mill Pac around the perimeter of the 6-7/8" (175mm) outer collar of the flue adapter and slip it over the 6-7/8" (175 mm) outer flex pipe from the vertical termination kit ensuring that the outer flex pipe overlaps the collar by at least 1-3/8" (35mm). Fasten with the 3 screws. 5. Repeat steps to secure the other end of the flex adapter using the flex kit. 6. See Vertical Vent installation instructions for installation of the complete vent system. Note: If an offset is necessary in the attic or floor joists it is important to sup- port the vent pipe every 3 feet to avoid excessive stress and sagging of the vent pipe. Wall straps are provided (3 in total) for this purpose. All round/plumbers strapping may also be used if further supports are required. VERTICAL FLUE EXTENSION KIT (PART # 946-756) 3 wall straps flex adaptor 4" (100mm) inner pipe 20ft. 6-7/8" (175mm) outer flex pipe 20ft 10 spring spacers 1 919-698 919-698 06.12.18 06.12.18 60-1/4 Ceiling firestop 60-1/4 Ceiling firestop Diagram 1 Diagram 1 Diagram 1a Diagram 1a Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Firestop spacer to prevent debris from falling into the ceiling firestop A ceiling firestop/firestop spacer must be installed when passing through each floor or ceiling level. To install the ceiling firestop/firestop spacer in a flat ceiling or floor joist cut a 10- ¼ inch square hole. Frame the hole as show in Diagram 1 and install the ceiling firestop. Slide the top attic insula- tion spacer onto the top of the attic insulation shield/firestop - See Diagram 1a. Secure with 4 screws/nails. If more than one is required, these can be purchased separately. Note: The ceiling firestop/firestop spacer may be cut down to size if this shield is too high for the application. CEILING FIRESTOP/FIRESTOP SPACER ( PART # 946-757) Used in conjunction with the 946-755 Vertical flex kit and 946-756 kit Vertical flex extension kit/Horizontal power vent kit. CEILING FIRESTOP/FIRESTOP SPACER ( PART # 946-757) Used in conjunction with the 946-755 Vertical flex kit and 946-756 kit Vertical flex extension kit/Horizontal power vent kit. Firestop spacer to prevent debris from falling into the ceiling firestop A ceiling firestop/firestop spacer must be installed when passing through each floor or ceiling level. To install the ceiling firestop/firestop spacer in a flat ceiling or floor joist cut a 10- ¼ inch square hole. Frame the hole as show in Diagram 1 and install the ceiling firestop. Slide the top attic insula- tion spacer onto the top of the attic insulation shield/firestop - See Diagram 1a. Secure with 4 screws/nails. If more than one is required, these can be purchased separately. Note: The ceiling firestop/firestop spacer may be cut down to size if this shield is too high for the application. 1 1 Vertical Flue Extension Kit (Part #946-756) Ceiling Firestop / firestop spacer (part #946-757) 03/30/2020 56 | City Series CC40E-11 installation Gas Pipe Pressure Testing The appliance must be isolated from the gas sup- ply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig. The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point. Note: To properly check gas pressure, both inlet and manifold pressures should be checked using the valve pressure ports on the valve. 1 Make sure the unit is in the "OFF" position. 2. Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide flat screwdriver. 3. Attach manometer to "IN" and/or "OUT" pres- sure tap(s) using a 5/16" ID hose. 4. Turn the unit on with the remote or wall switch 5. The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label. 6. When finished reading manometer, turn off the unit, disconnect the hose and tighten the screw (clockwise) with a 1/8" flat screwdriver. Note: Screw should be snug, but do not over tighten. High Elevation This unit is approved for altitude 0 to 4500 ft. (CAN1 2.17-M91). Gas Line Installation Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN/CGA B149 installation code. For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI Z223.1. When using copper or flex connectors use only approved fittings. Always provide a union so that gas lines can be easily disconnected for servicing. Flare nuts for copper lines and flex connectors are usually considered to meet this requirement. NOTE: A shutoff / dante valve should be sup- plied in or near the unit (or as per local codes) for ease of servicing this appliance. IMPORTANT: Always check for gas leaks with a soap and water solution or gas leak detector. Do not use open flame for leak testing. CC40LE/CC40RE-11 NG SYSTEM DATA Min. Supply Pressure 5" WC (1.25 kpa) Manifold Pressure 3.8" WC (0.94 kpa) Orifice Size #42 DMS Maximum Input 28,500 Btu/h (8.33 kW) Minimum Input 15,500 Btu/h (4.54 KW) CC40LE/CC40RE-11 LP SYSTEM DATA Min. Supply Pressure 11" WC (2.73 kpa) Manifold Pressure 10.5" WC (2.62 kpa) Orifice Size #53 DMS Maximum Input 28,500 Btu/h (8.35 kW) Minimum Input 15,500 Btu/h (4.54 KW) Note: If you have an incorrect flame pattern, contact your Regency® dealer for further instructions. Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear burner or flame sensor. Burner Flame Sensor Pilot Ignitor Pilot Adjustment Periodically check the pilot flames. Correct flame pattern has two strong blue flames: 1 flowing around the flame sensor and 1 flowing across the burner (it does not have to be touching the burner). 885 S.I.T. Valve Description 1) 6 Stage flame adjustment 2) Pilot adjustment 3) Outlet Pressure Tap 4) Inlet Pressure Tap 5) Pilot Outlet 6) Main Gas Outlet 7) Main Gas Inlet 1 2 34 6 5 7 03/30/2020 City Series CC40E-11 | 57 installation This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three- prong receptacle. Do not cut or remove the grounding prong from this plug. Wiring Diagrams Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. No electrical power supply is required for the gas control to operate. 120 Volt AC power is needed for the lights. A receptacle box, receptacle and cover are provided and located on the left hand side of the unit, under the outer base panel. Electrical power must be brought to the appliance by a licensed electrician. (Do not cut the ground terminal off under any circumstances.) BLACK BA TT E R Y HO L D E R BATTERY CONNECTION VARIABLE LIGHTS 03/30/2020 58 | City Series CC40E-11 installation Inner Glass Panel (Firebox Glass) Installation / Removal 1. Remove outer safety glass panels if previously installed–see instructions in this manual. 2. CC40LE/CC40RE Single sided & CC40LE/CC40RE 3 Sided Units—Re- move outer panels installed in units - see panel removal section in this manual. Single sided units–proceed to Step 5. 3. Ensure all 4 clamps on each side are open to allow clearance for the glass. Lift up side panel using supplied vacuum clamp and tilt inward and upward positioning into a top channel and lowering gently into the lower glass chan- nel–slide the side glass panel firmly towards the back wall until the springs at the back wall are compressed. 4. With the springs compressed, close the 2 clamps at the bottom and 2 clamps at the top, by turning inward, to secure the glass in position. For the 3 sided unit, repeat on the opposite side. Top clamps in open position Bottom side clamps in open position CC40LE/CC40RE shown CC40LE/CC40RE shown Bottom channel Top clamps in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed— then close clamps. Important: Prior to installing the inner glass, ensure that there is no media present in the bottom channel as this can cause damage to the glass. Remove any media from bottom channel prior to installing the glass. WARNING: GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac- turer. Lower the glass to rest in a safe place, this is to prevent damage to the glass edges. Extra care must be taken when removing/installing the glass. Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty. • We recommend handling the glass with supplied vacuum clamps • When removing glass–prepare a soft, scratch resistant surface to place the glass • Never clean or remove hot glass Note: The suction cups may leave a round film on the glass when used. Ensure that the glass is cleaned using a fireplace glass cleaner prior to operating the appliance. Note: glass panels must be installed to operate fireplace To watch the firebox installation video click here http://bit.ly/2qfQwST 03/30/2020 City Series CC40E-11 | 59 installation Note: Ensure that the front glass is centered and evenly spaced with side glass (3 sided unit) - open to release glass clamps to remove from surface of glass. CC40LE shown Handle front panel with supplied vacuum clamps tooltip Open clamps prior to plac- ing front glass panel 5. Ensure all 7 front clamps are in the open position to allow clearance for the glass. 6. Lift up the front panel using the supplied vacuum clamps and position into the lower front channel–ensure the front panel is accurately centered—with the front panel in position—secure in place by closing the 3 lower clamps and 4 upper clamps. Open clamps to release pressure on the springs Press glass vacuum clamps in open position firmly onto surface of glass. Bring handles together to close. Open Closed 7. Return to the side panel(s), and release the upper and lower clamps. The springs will release and push the glass side panel forward slightly—this will create a seal between the front and side panels. When the junction between the front and side glass panels is sealed, close the clamps to secure the side panel(s) in place. 8. To remove the glass panels—always remove the side panel(s) (for 3 sided units) before removing the front panel. 9. Reverse steps to remove glass. 03/30/2020 60 | City Series CC40E-11 installation To watch the safety barrier glass installation video click here http://bit.ly/2ryq0c0 Outer Safety Glass Panel (Barrier Glass) Installation / Removal Outer glass safety panels to be installed during the initial installation after the unit is in the final position. Note: The outer safety panels come with plastic corners to protect these against damage. These should be kept in place until such time the outer safety panels are installed. Ensure these are removed prior to operating the appliance. Keep the plastic corners in a safe place if ever removing the outer panels for servicing. 1. Carefully remove glass safety panels from packaging. 3. Tilt the top of the glass panel inward and lift up and underneath the upper front panel of the outside frame. Hook the glass panel onto the pins and also onto the two angle adjustment brackets lo- cated on the frame in two locations as shown in the diagram below. Note: The front frame upper panel is shown as transparent to better illustrate the install (this area is not visible when installing glass). Press glass vacuum clamp in open position firmly onto surface of glass. Bring handles together to close. Open Closed NOTE: Inner glass panel shown in image - depicting proper handling of glass. WARNING: GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac- turer. Lower the glass to rest in a safe place, this is to prevent damage to the glass edges. Extra care must be taken when removing/installing the glass. Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty. • We recommend handling the glass with supplied vacuum clamps • When removing glass–prepare a soft, scratch resistant surface to place the glass • Never clean or remove hot glass Note: The suction cups may leave a round film on the glass when used. Ensure that the glass is cleaned using a fireplace glass cleaner prior to operating the appliance. Note: If the outer safety glass panels do not sit at 90º and angle too far inward or outward, remove the glass panel and adjust the screw of the panel angle bracket. Turn the panel angle bracket screw in 1/4 increments—reinstall panel to check. Angle adjustment brackets Pins on body of unit Panel angle bracket—to adjust, turn screw: Clockwise = bring panel in Counter clockwise= bring panel out2. Using the supplied vacuum clamps, lift the large front glass panel and position it front and centre by manoeuvering up and underneath the front of the unit frame. Note: safety glass panels must be installed to operate fireplace 03/30/2020 City Series CC40E-11 | 61 installation Outer Safety Glass Panel (Barrier Glass) Installation / Removal Note: safety glass panels must be installed to operate fireplace. Note: If the outer safety glass side panels angle too far inward or outward, remove the side glass panel and adjust on the panel angle bracket, see details on previous page. 5. Lift up the side panel with the supplied glass clamps (see procedure on previous page). Tilt the side of the glass panel inward and lift up and under- neath the upper side panel and hook the 2 outer hooks on to the pins, there is also a panel angle adjustment bracket for the third hook. Note: The side frame upper panel is shown as transparent to better illustrate the install (this area is not visible when installing glass). 4. For 3 sided and corner units only: With front panel installed, proceed to install the side panel(s). Identify the left and right side panels before installing. Facing the front of the unit, the right panel will show an arrow pointing to the front of the unit as shown in the diagram below. Note: After the side panel has been adjusted so it is installed at 90º to the unit and not flaring in or out, check to ensure there is no gap between the front and side panel. If there is a gap as shown below, slide the side panel to adjust the position and close the gap. Direction arrow on side panel bracket, should point toward front of unit 6. Repeat Steps 4 and 5 to install the opposite side panel. 7. Reverse Steps to remove all panels. Note: When removing panels, we recommend using the supplied glass clamps. Panel angle bracket 03/30/2020 62 | City Series CC40E-11 installation LP Conversion Instructions 920-040 02.13.191 CITY SERIES CONVERSION FROM NG TO LP CV40E/ CB40E/CC40E-11 using SIT 885 NOVA Gas Valve Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. Always let the appliance cool to room temperature before servicing. 1. Remove the outer panels and safety glass — see manual. 2. Remove inner ceramic glass — see manual. 3. Remove inner panels — see manual. 4. Remove all media installed on burner (glass, logs or stones, etc). 5. Disconnect the Cable coming from the Pressure Regulator Motor. 6. If unable to access this Cable - undo 2 screws securing the IFC Board and slide out of unit to access cable. WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufac- turer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is re- sponsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions sup- plied with the kit. THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION! Cable from motor Conversion Kit 657-977 includes: 1 911-191 Stepper Motor LP for 885 SIT 1 904-947 Orifice #53 1 910-037 Pilot Orifice #30 1 918-590 Decal - Conversion to LP 1 908-528 Label Propane 1 904-529 5/32" long Allen Key 1 920-040 Instruction Sheet 7. Remove and discard 2 Pressure regulator screws (A)using a (T20 or slot screwdriver,) Pressure Regulator (B) and Spring and Diaphragm (C) (see below). 8. Ensure the rubber gasket, which is prefitted as part of the Assembly, is properly positioned. Install the new Pressure Regulator using the 2x M4 x .7 screws supplied. Tighten the screws to 25lb-in. In the event that the screw threads are cross threaded or stripped, replace the valve as- sembly. Install the enclosed propane identification label to the valve body where it can be easily seen. Pressure regulator screws 9. Re-attach the Pressure Regulator wire (disconnected in Step 6), and re- situate the IFC, secure the screws that fasten the IFC Mounting Brackets. 10. Remove pilot hood by lifting up and off. 03/30/2020 City Series CC40E-11 | 63 installation 920-040 02.13.192 CITY SERIES 15. Reinstall pilot cap and pilot retainer clip. 16. Prior to installing burner—adjust aerations settings - to 1/4" for LP.(CB40E/CC40E/CV40E/CB40EPV/CV40EPV/CC40EPV) or 3/8" (CB40E-1/CC40E-1/CV40E-1) Reinstall burner (see Step 13). 17. Ensure the pilot light is in the correct orientation to the Burner. Recon- nect the gas and electrical supply to the appliance. Start the appliance. (see section on Lighting Instructions) Ensure that pilot and burner igni- tion is completed without delay. Check both your inlet and outlet pres- sures at full load. With a soapy solution, leak test the entire system. Verify both the correct flame and pilot appearance. 18. See Gas Pipe Pressure Testing in manual. 13. Remove pilot retainer clip with pliers and pull off the pilot cap to expose the pilot orifice. 14. Unscrew the pilot orifice with the allen key; then replace with the LPG pilot orifice and the pilot cap, provided in the kit. Installer Notice: These instructions must be left with the appliance. Pilot retainer clip 12. Remove burner orifice with a 3/8" wrench. Use another wrench to hold on to the elbow behind the orifice. Discard orifice. Reinstall new burner orifice LPG stamped #53 and tighten. Burner Orifice LocationCV40E shown 11. Loosen 4 screws in locations shown below (2 at front and 2 at rear)—slide burner to the left away from the orifice and lift out. front screw locations back screw locations City Series LP SYSTEM DATA Min. Supply Pressure 11" WC (2.73kpa) Manifold Pressure - High 10.5" WC (2.62 kpa) Manifold Pressure - Low 2.9" WC (0.72 kpa) Orifice Size #53 DMS Maximum Input 28,500 Btu/h (8.35 kW) Minimum Input 15,500 Btu/h (4.54 KW) Altitude 0-4500 ft (0-1372m) 03/30/2020 64 | City Series CC40E-11 installation 919-742 11.07.16 CC40RE/CC40LE INNER PANELS 1. Install inner lower base panel. 2. Install panel clips into the slots at the top of the back panel as shown. 4. Install panel clip into the slots at the top of the side panel as shown. 3. Manoeuvre in back panel to the back wall of the unit—secure in place with 2 panel clips and 2 screws. 5. Manoeuvre in side panel to the side wall of the unit—secure in place with 1 panel clips and 1 screws. CC40RE/CC40LE OUTER PANELS Outer side panel install Outer base panel install Note: Install inner safety glass prior to installation of outer panels-see instructions in manual 1. Attach Regency logo to the right hand side of outer front panel. The magnets will be positioned under the outer front base panel to secure the logo. The logo should be about 3 inches from the right hand corner of the outer base. Install outer front and side base panel. 2. Install side panels - the side panels are secured in place by existing magnets in the unit. The CC40RE/CC40LE can be equipped with optional steel inner panels. There are 4 outer panels and 3 inner panels. NOTE: CC40RE shown in diagrams—CC40LE panels install in the same order. Installed panels for the CC40LE will appear as mirror images of diagrams shown below. Turn off unit and allow to cool to room temperature. Remove the safety glass and firebox glass — see manual for instructions. 3. Install outer safety glass. 4. Reverse steps to remove panels. 6. Reverse steps to remove panels. tooltip Panel Clips Panel Clip Location of Regency Logo tooltip 1 CITY SERIES Inner Panels - CC40LE/CC40RE Outer Panels - CC40LE/CC40RE CC40LE/CC40RE Painted Panel Installation 03/30/2020 City Series CC40E-11 | 65 installation CC40LE/CC40RE Glass Panel Installation 919-744a 01.10.17 CC40LE/CC40RE GLASS PANEL INSTA LLATION 1. Tu rn off unit and allow to cool to room temperature. Remove the outer safety glass and inner ceramic ﬁ rebox glass panels and any media installed — see manual for instructions. CC40RE shown in diagrams. NOTE: CC40RE shown in diagrams—CC40LE panels install in the same or- der. Installed panels for the CC40LE will appear as mirror images of diagrams shown below. 2. Identify panels and order of installation. bottom corner brackets 5. Carefully manoeuvre the back glass panel (2) to the back wall of the ﬁ rebox. Center the glass panel and position bottom of panel into brackets installed in step 4. Place the 2 top back brackets on the top edge of the glass and secure to the unit with one screw on each side once back glass panel is in position. 4. Slide the supplied bottom corner bracket behind the small panel (1) and the back and side walls, in the orientation shown below. 3. Install the inner base panel (1) around burner as shown below. back wall of unit bottom corner bracket 656-206 base panel Top back bracket orientation 656-202 back wall of unit bottom back bracket 656-218 base panel Y5PQ$PSOFS#SBDLFU$$3 Y5PQ#BDL#SBDLFU Y5PQ$PSOFS#SBDLFU$$- Y5PQ4JEF#SBDLFU Y#PUUPN#BDL#SBDLFU Y#PUUPN$PSOFS#SBDLFU Glass Panel Parts Layout Top back bracket location 656-202 1 C ITY SERIES 03/30/2020 66 | City Series CC40E-11 installation 919-744a 01.10.17 Outer side panels (6, 7) 11. Install outer safety barrier glass (3 pieces). See manual for instructions. 12. Reverse Step 1 to reassemble unit. 13. Reverse steps to remove panels. anel 6 Panel 7 8. Install front outer base panel (4) Note: there are tabs on panel 4 that should face inward. Ta b Panel 6 6. Carefully manoeuver the Side Glass Panel (3) into the side of the ﬁ re- box. Position the bottom of the panel into the Bottom Corner Bracket and secure the top using the Top Side Bracket as shown. Once in position, secure the Top Side Bracket to the side wall with one screw. Slide the appropriate Top Corner Bracket over the corner between the Side and Back glass panels. 9. Install outer side base panel (5) — panel 5 rests on the tab of panel 4. 10. Install outer side panels (6, 7) — both panels are held in position with magnets. 7. Reinstall inner ceramic ﬁ rebox glass panels (see manual for instructions). Bottom Side Bracket Use with CC40LUse with CC40R Panel 4 Tab on Panel 4 Panel 5 656-205 656-203 656-203 656-202 656-204 2 C ITY SERIES 03/30/2020 City Series CC40E-11 | 67 maintenance CC40LE/CC40RE Enamel Panel Installation 919-743 11.25.16 CC40RE/CC40LE E NAMEL PANEL INSTA LLATION Black Enamel Panels — Handling Instructions • Black Enamel panels must be inspected for scratches and dimples prior to installation. All claims to be recorded at this time. Claims for damage after installation will not receive consideration. • Black Enamel panels will discolor a little during normal operation. This is normal and should not be considered a defect. * All hand and ﬁ nger marks MUST be cleaned off with a soft cloth. Use an ammonia based cleaner (ie. glass cleaner) to remove any ﬁ ngerprints before applying heat to the unit.Failure to do this will result in burn stain on panels which you will be unable to remove and will not be protected by product warranty. 1. Install inner lower base panel. 2. Install panel clips into the slots at the top of the back panel as shown. 4. Install panel clip into the slots at the top of the side panel as shown. 3. Manoeuvre in back panel to the back wall of the unit—secure in place with 2 panel clips and 2 screws. 5. Manoeuvre in side panel to the side wall of the unit—secure in place with 1 panel clip and 1 screw. The CC40RE/CC40LE can be equipped with optional enamel panels. There are 4 outer panels and 3 inner panels. NOTE: CC40RE shown in diagrams—CC40LE panels install in the same order. Installed panels for the CC40LE will appear as mirror images of diagrams shown below. Tu rn off unit and allow to cool to room temperature. Remove the safety glass and ﬁ rebox glass — see manual for instructions 6. Reverse steps to remove panels. Panel Clips Panel Clip CC40RE/CC40LE INNER PANELS 1 C ITY LINE 03/30/2020 68 | City Series CC40E-11 maintenance 919-743 11.25.16 CC40RE/CC40LE OUTER PANELS Outer side panel install Outer base panel install Note: Install inner safety glass prior to installation of outer panels-see instructions in manual 1. Attach Regency logo to the right hand side of outer front panel. The magnets will be positioned under the outer front base panel to secure the logo. The logo should be about 3 inches from the right hand corner of the outer base. Install outer front and side base panel. 2. Install side panels - the side panels are secured in place by existing magnets in the unit. 3. Install outer safety glass. 4. Reverse steps to remove panels. Location of Regency Logo 2 C ITY LINE 03/30/2020 City Series CC40E-11 | 69 installation Burner and Firebox Media Options Spread the media evenly over the burner. Ensure the glass/stones do not overlap excessively as this will affect the flame pattern. IMPORTANT NOTE: Only the supplied approved media are to be used with these fireplaces. Use of any other type of glass or stones can alter the unit's performance. Any damage caused by the use of any unapproved glass or stones will not be covered under warranty. When using Ceramic Spa/Volcanic Stones ensure required glass crystals/beads are used as a base. DO NOT overstack Ceramic Spa Stones or Volcanic Stones on burner or in the pilot area. Media must be installed on and around burner only in amounts noted below. CC40LE/CC40RE Approved Media*Where Used Quantity Fireglass (starfire, copper or black)On burner 1.5 lbs Glowing embers/sea wool (supplied with unit)On burner 1 bag Natural Stones Around burner 1 box = 15lbs Ivory Natural Stones Around burner 1 box = 15lbs 3/4" Crushed black glass Around burner 3.5lbs Crushed Iceburg chips Around burner 3.5lbs Firebeads Around burner 3.5lbs Spa stones Around burner 2 boxes Lava Embers Around burner 6 packages Stone River Pebbles Around burner 2 bags * Media not supplied with unit - must be purchased separately. 3/4" Crushed black glass + Black Fireglass Spa Stones + Fireglass Stone River Pebbles + Fireglass Natural / Ivory Stones + Fireglass Starfire Fireglass + Iceburg chips Fireglass + Firebeads Lava Embers + Black Fireglass 03/30/2020 70 | City Series CC40E-11 installation 919-651b 10.03.18 Read the instructions below carefully and refer to the images. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with pilot operation. Improper positioning of the logs may create carbon build-up and can alter the unit's performance which is not covered under warranty. *Dark brown paint is included if touch ups are required. 1 Rear Log 2 Left Log 3 Right Log 4 Left Cross Log 5 Right Cross Log 6Front Left Log Piece 7Front Right Log Piece Log Brackets (3) Lava rock (purchased separately from log set) 1 lb Black Fireglass (purchased separately from log set) Glowing wool (supplied with unit) 3/4" Crushed black glass or iceburg chips (purchased separately from log set) 1 3 5 2 4 6 7 1. S hut off gas and electrical supply, allow unit to cool to room temperature. 2. Remove safety glass and ﬁ rebox glass (see manual). 3. Carefully remove the logs from the packaging and unwrap them. The logs are fragile, handle with care—never force into position. 4. Install Black Fireglass (1.5lb) and glowing wool on the burner as shown below. Log Guides - location of log guides, 2 rear - 1 front 5. Clip on the log guides - position the rear guides by centering over the second and fourth vertical lines at the back of the burner. The front log guide clips on to the front edge of the burner on the right side as shown below. Log 1 in position Log 2 in position Burner covered with Fireglass and glowing wool 1 Log guides 2 6. Centre Log 1 and rest on installed rear log guides—with pins facing up. 7. Position Log 2 on the burner— the leftmost edge should be 3/4 inches away from the edge of the burner. The other end of the log on a slight diagonal to the front of the ﬁ rebox as shown. 2 3/4" away from the edge of the burner 1 C ITY LINE C ITY LINE - LOG INSTA LLATIONOptional Driftwood Log Set Installation 03/30/2020 City Series CC40E-11 | 71 installation 919-651b 10.03.18 Log 3 placement Completed Install 3 4 2 5 5 3 1 8. Place the split end of Log 3 to the right front corner of the burner—angle the log so that the other end is sitting approximately 1/2" (13mm) from the edge of the burner tray. 76 4 9. Place Log 6 and Log 7 on the burner locations shown below. 10. Before placing the next log—spread the optional media evenly throughout the burner tray as shown. NOTE: Ensure the installed optional media doesn't completely block the air ﬂ ow—ensure more than 50% of the airﬂ ow is open (shown with 3/4" crushed black glass). 11. Place Log 4—identify the pin locator and match with the left side pin on Log 1. Rest the other end of Log 4 on the indent in Log 2 as shown below. 12. Place Log 5—identify the pin locator and match with the right side pin on Log 1. Rest the other end of Log 5 on the indent in Log 3 as shown below. Add lava rock sparsely around the perimeter of the burner. Log to corner of burner Indent Log 2 3/4" crushed black glass Do not completely block air fl ow Pin in Log 1 Pin in Log 1 2 C ITY LINE 03/30/2020 72 | City Series CC40E-11 installation Optional Birchwood Log Set Installation 920-074 02.28.19 Read the instructions below carefully and refer to the images. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with pilot operation. Improper positioning of the logs may create carbon build-up and can alter the unit's performance which is not covered under warranty. *Dark brown paint is included if touch ups are required. 1 Rear Log 2 Left Log 3 Right Log 4 Left Cross Log 5 Right Cross Log 6 Front Left Log Piece 7 Front Right Log Piece Log Brackets (3) Lava rock (purchased separately from log set) 1.5 lb Black Fireglass (purchased separately from log set) Glowing wool (supplied with unit) 3/4" Crushed black glass or iceburg chips (purchased separately from log set) 1 3 5 2 4 6 7 1. S hut off gas and electrical supply, allow unit to cool to room temperature. 2. Remove safety glass and firebox glass (see manual). 3. Carefully remove the logs from the packaging and unwrap them. The logs are fragile, handle with care—never force into position. 4. Install Black Fireglass (1.5lb) and glowing wool on the burner as shown below. Log Guides - location of log guides, 2 rear - 1 front 5. Clip on the log guides - position the rear guides by centering over the second and fourth vertical lines at the back of the burner. The front log guide clips on to the front edge of the burner on the right side as shown below. Log 1 in position Burner covered with Fireglass and glowing wool Log guides 1 6. Place Log 1 on the top of the installed rear log guides. Follow the measurements as shown below. 1 CITY LINE OPTIONAL BIRCHWOOD LOG SET INSTALLATION 03/30/2020 City Series CC40E-11 | 73 installation 920-074 02.28.19 Log 2 in position Completed Install 7. Position Log 2 as shown and follow the measurements. 8. Place Log 3 to the right front corner of the burner. Follow the measure- ments as shown. Make the edge of the log sit on top of the log guide. 11. Place Log 4—identify the pin locator and match with the left side pin on Log 1. Rest the Log 4 on the indent in Log 2 as shown below. 12. Place Log 5—identify the pin locator and match with the right side pin on Log 1. Rest the Log 5 on the indent in Log 3 as shown below. 10. Before placing the next log—spread the optional media evenly throughout the burner tray as shown. NOTE: Ensure the installed optional media doesn't completely block the air flow—ensure more than 50% of the airflow is open (shown with 3/4" crushed black glass). 9. Place Log 6 and Log 7 on the burner locations shown below. Do not completely block air flow log guide Log 3 Indent 2 CITY LINE 03/30/2020 74 | City Series CC40E-11 installation Optional Splitwood Log Set Installation 920-086 08.26.19 Read the instructions below carefully and refer to the images. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with pilot operation. Improper positioning of the logs may create carbon build-up and can alter the unit's performance which is not covered under warranty. *Dark brown paint is included if touch ups are required. 1 Rear Log 2 Left Log 3 Right Log 4 Left Cross Log 5 Right Cross Log 6Front Left Log Piece 7Front Middle Log Piece 8Front Right Log Piece Log Brackets (2) Lava rock (purchased separately from log set) 1.5 lb Black Fireglass (purchased separately from log set) Glowing wool (supplied with unit) 3/4" Crushed black glass or iceburg chips (purchased separately from log set) 1. S hut off gas and electrical supply, allow unit to cool to room temperature. 2. Remove safety glass and ﬁ rebox glass (see manual). 3. Carefully remove the logs from the packaging and unwrap them. The logs are fragile, handle with care—never force into position. 4. Install Black Fireglass (1.5lb) and glowing wool on the burner as shown below. 5. Clip on the log brackets - position the rear guides by centering over the second and fourth vertical lines at the back of the burner. Log 1 in position Log brackets Burner covered with Fireglass and glowing wool 6. Place Log 1 on the top of the installed rear log guides. Center it on the burner, as shown below. Log 1 in position 1 C ITY LINE OPTIONAL SPLITWOOD LOG SET INSTA LLATION 03/30/2020 City Series CC40E-11 | 75 installation 920-086 08.26.19 Completed Install 7. Position Log 2 as shown and follow the measurements.11. Place Log 4—identify the pin locator and match with the left side pin on Log 1. Rest the Log 4 on the indent in Log 2 as shown below. 9. Place Log 6, Log 7 and Log 8 on the burner locations shown below. 10. Before placing the next log—spread the optional media evenly throughout the burner tray as shown. NOTE: Ensure the installed optional media doesn't completely block the air ﬂ ow—ensure more than 50% of the airﬂ ow is open (shown with 3/4" crushed black glass). 8. Place Log 3 to the right front corner of the burner. Follow the mea- surement as shown. 12. Place Log 5—identify the pin locator and match with the right side pin on Log 1. Rest the Log 5 on the indent in Log 3 as shown below. Do not completely block air ﬂ ow Log 2 in position Log 3 in position Log 4 in position Log 5 in position Log 6, 7, and 8 in position 2 C ITY LINE 03/30/2020 76 | City Series CC40E-11 installation CC40LE/CC40RE - Removable Drywall Guides (when using 1/2" drywall) An optional finishing trim is available to finish the edges of the installation on the CC40RE/CC40LE unit. Installation is as follows: 1. Remove the outer safety glass and outer front and side panels - see in- structions in manual. 2. Loosen 3 screws inside the lower front edge of the unit to release existing lower drywall guide and remove guide. Note : an offset screwdriver is provided with the appliance for ease of removal/ installation of the lip and finishing trim. ooltip Loosen and tighten screws on drywall guide from inside front panel Loosen 2 screws from inside the firebox to remove the side drywall trim pieces Lower drywall guides 3. Loosen 2 screws from inside the firebox to release the existing side drywall guide, remove guide and recycle. 4. Loosen 2 screws from inside the firebox to release the existing side drywall guide, remove guide and recycle. 5. Reverse steps to reinstall drywall guides (if applicable). If discarding, please recycle. 03/30/2020 City Series CC40E-11 | 77 operating instructions Aeration Adjustment The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude. Open the air shutter for a blue flame or close for a more yellow flame. 1. Remove outer safety glass and inner glass panels plus outer and inner base panels - see instructions in this manual. 3. Reverse steps to reinstall burner. Minimum Air Shutter Opening: NG 1/16" NG with Logs 1/16" NG with Stones 1/16" LP 3/8" LP with Logs 3/8" LP with Stones 3/8" Note: Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty. 2. Loosen 4 screws in locations shown below (2 at front and 2 at rear)—slide burner to the left away from the orifice and lift out. Front screw locations Back screw locations Normal Operating Sounds of Gas Appliances It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance. Listed below are some examples. All are normal operating sounds and should not be considered as defects in your appliance. Burner Tray: The burner tray is positioned directly under the burner tube(s) media and logs and is made of a different gauge material from the rest of the firebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fireboxes. Pilot Flame: While the pilot flame is on it can make a very slight "whisper" sound. Gas Control Valve: As the gas control valve turns ON and OFF, a dull clicking sound may be audible, this is normal operation of a gas regulator or valve. Unit Body/Firebox: Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds will be heard throughout the cycling process. During the first few fires, a white film may develop on the glass front as part of the curing process. The glass should be cleaned after the unit has cooled down or the film will bake on and become very difficult to remove. Use a non-abrasive cleaner and DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT. The FIRST FIRE in your fireplace is part of the paint curing process. To ensure the paint is properly cured, it is recommended you burn your fireplace for at least four (4) hours the first time. When first operated, the unit will release an odour caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours. The glass may require cleaning. NOTE: When the glass is cold and the appli- ance is lit, it may cause condensation and fog the glass. This condensation is normal and will disappear in a few minutes as the glass heats up. DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS STILL HOT ! DO NOT BURN THE UNIT WITHOUT THE GLASS IN PLACE. First Fire 03/30/2020 78 | City Series CC40E-11 maintenance Bulb Replacement 1. Turn off unit and allow to cool to room temperature. 2. Remove outer safety glass panels and inner panels (firebox glass)–see instructions in this manual. 3. Loosen 2 outer screws on each side to remove outer light cover — located in the upper inside front of the firebox and remove. 4. Loosen 2 screws on each side of individual inner light cover and remove. 5. Remove glass cover by using a flat head screwdriver to pry the tab securing the glass assembly in place. 6. Replace bulb and reverse steps to complete procedure. NOTE: Do not handle bulb with bare hands. Use packaging or a tissue to hold new bulb when replacing. Regency Part# 911-208 Oven Lamp Assembly G9 120V/25W Regency Part# 911-072 Replacement Bulb G9 120 Volt/25 watt 03/30/2020 City Series CC40E-11 | 79 maintenance Valve Replacement Important: Always shut off gas supply/120 volt power prior to servicing the gas valve. 1. Turn off unit and allow to cool to room temperature. 2. Remove outer enamel or steel panels—see instructions in the panel removal section in this manual 3. Remove outer safety glass panels and inner panels (firebox glass)–see instructions in this manual. 4. Remove all media and logs (if installed) — set aside. 6. Remove 16 screws in locations shown below. 7. Lift valve tray by out partially and disconnect flexible gas connection on the valve inlet side, remove valve tray- replace with new valve tray. 8. Reverse steps 6-1 to complete. tooltip Remove 16 screws securing valve tray 5. Loosen 4 screws in locations shown below (2 at front and 2 at rear)—slide burner to the left away from the orifice and lift out. Front screw locations Back screw locations 03/30/2020 80 | City Series CC40E-11 parts list CC40LE Main Assembly 1 657-525 Burner Assembly - NG/LP 2 656-046 Pilot Cover/Shield 4 911-006 Pilot Assembly IPI NG 2 Flame 0.199.050 4 911-277 Pilot Assembly IPI LP 2 Flame 5 911-188 Novasit Valve Only - NG 885 SIT IPI 0.885.009 5 911-189 Novasit Valve Only - LP 885 SIT IPI 6 657-276 IFC Cover/Shield 6A 911-266/P IFC Board Complete 584.625 7 656-045 Burner Surround 8 940-486/P Outer Barrier Tempered Glass Assembly - Large 9 940-436/P Flush Inner Ceramic Glass - Large N/S 656-062 Outer Base Cover Black 10 940-440/P Outer Safety Glass Side - Tempered Small 11 940-437/P Flush Inner Ceramic Glass Small 17 656-574/P Valve Assembly - NG 17 656-776/P Valve Assembly - LP 18 656-033F Bottom Cover Access Plate 18 656-034 Bottom Cover Access Gasket 19 656-309 Removable Drywall Finishing 20 656-124 Removable Drywall Finishing Trim 22 911-190 Stepper Motor NG SIT 0.907.015 22 911-191 Stepper Motor LP SIT 0.907.015 23 656-125 Removable Drywall Vertical Finishing Trim Left/Right 24 656-241F Nailing Strip Side 25 656-247F Nailing Strip Top N/S 936-219 Gasket 5/8 (09) Sewn Rope Graphite 3/4 PSA 10 (Sold per Foot 10 Feet Required) N/S 904-943 Bracket Dormont Orifice Mount 10-BZ001-19.5 N/S 936-220 Gasket Tape 2" Wide Graphite Wrap N/S 656-051 Baffle Cover (Each) N/S 904-996 Burner Orifice #42 NG (PO512) N/S 904-947 Burner Orifice #53 LP (PO512) N/S 910-100 Pilot Orifice SIT - NG #62 977.166 N/S 910-037 Pilot Orifice SIT - LP #30 977.167 N/S 911-037 Flame Sensor 0.915.905 N/S 911-038 Flame Electrode 0.915.020 N/S 910-432 Novasit Pilot Tubing With Nuts N/S 911-039 Two Way Pilot Hood N/S 911-137 Pilot Hood Clip N/S 904-658 Inlet Flex Line Gas SS Steel 24 inch N/S 904-606 Fitting 90 Street Elbow Extruded N/S 904-165 Fitting 3/8 Male Flarex Mpt Strt Adaptor N/S W840470 Pilot Assembly Gasket N/S 656-040 Valve Assembly Gasket N/S 656-039 Burner Orifice Mount Gasket N/S 911-175 Hand Held Remote Control GTMFL SIT 0.584.042 N/S 911-187 Remote Receiver/Battery Holder 584.103 N/S 910-576 Cover Wall Mount White GTM SIT 0.584.803 N/S 911-173 Wire Harness IFC No CPI Switch 584.924 N/S 911-177 Wire 4 Position IFC Fan & Light N/S 911-181 Wire Harness Battery Box Proflame II N/S 911-192 Power Cord 120 Volts With Connector N/S 911-193 Connector With Jumper N/S 911-209 Wire 2 Position IFC to Lights N/S 910-369 Receptacle Box Low Voltage SC100A N/S 910-428 Receptacle Duplex White N/S 910-429 Receptacle Box Duplex Metal N/S 910-430 Receptacle Cover Duplex Metal N/S 904-687 Connector Clamp 3/8 CI-804 N/S 948-078 Glass Suction Cup (Each) N/S 904-790 Magnet Round 1/2 inch (Each) N/S 904-970 Magnet Cup 1/2 inch (Each) N/S 948-223 Logo Plate Plastic Regency/Flame Silver N/S 656-131 Logo Mounting Bracket N/S 656-017F Restrictor Plate N/S 656-018 Pressure Relief Base N/S 656-023 Pressure Relief Base Gasket N/S 656-019 Pressure Relief Bracket Right N/S 656-020 Pressure Relief Bracket Left N/S 656-021F Pressure Relief Door N/S 656-022 Pressure Relief Door Gasket N/S 656-075F Rear Standoff (Each) N/S 911-208 Oven Lamp Assembly G9 120V 25W N/S 656-086 Light Glass Bracket N/S 911-072 Replacement Bulb G9 120 Volt/25 watt N/S 656-087 Light Rear Louver N/S 656-088 Light Cover Plate N/S 656-089 Light Deflector Shield N/S 656-085 Gasket Light Cover Gasket N/S 656-079 Top Glass Clamp Left (Each) N/S 656-080 Top Glass Clamp Right (Each) N/S 656-269 Lower Glass Clamp (Each) N/S 656-052 Lower Glass Clamp Bracket (Each) N/S 656-617 Pressure Relief Door Frame Assembly/Includes Gasket Optional Accessories 11 656-926*Inner Panel Glass Black 11 656-927*Inner Panel Black (Painted) 11 656-928*Inner Panel Enamel Black *Sold only as complete sets N/S 656-202 Top Rear Panel Clip (Used on the 656-926) N/S 656-203 Top Corner Bracket (Used on the 656-926) N/S 656-205 Glass Panel Top Side Bracket (Used on the 656-926) N/S 656-205 Lower Corner Glass Bracket (Used on the 656-926) N/S 656-218 Rear Base Panel Bracket (Used on the 656-926) N/S 656-291 Inner Top Panel Clip (Used on the 656-927) 03/30/2020 City Series CC40E-11 | 81 parts list 9 20 18 19 128 11 10 7 1 4 175 2 226a 6 25 23 24 May not be exactly as shown N/S 656-059 Inner Top Panel Clip (Used on the 656-928) N/S 656-930/P Driftwood Log Set N/S 657-977 Conversion Kit - LP N/S 656-991 Chase Vent Front Black N/S 656-995 Adaptor Heat Wave N/S 946-556 Heatwave Kit N/S 946-672 Stones - River Pebbles N/S 946-674 Stones - Ceramic Spa (70 stones) N/S 946-675 Fireglass Black Reflective 1/4in.1Lb Pkg N/S 946-676 Fireglass Copper 1/4 in. 1Lb Pkg N/S 946-677 Fireglass Starfire 1/4 in. 1Lb Pkg N/S 946-775 Fireglass Black Reflective 1/4in.5Lb Pkg N/S 946-776 Fireglass Copper 1/4 in. 5Lb Pkg N/S 946-777 Fireglass Starfire 1/4 in. 5Lb Pkg N/S 946-780 Crushed Glass Coal Black 3/4in. 3.5 Lbs N/S 946-781 Crushed Glass Iceberg Chips 3/4in. 3.5 Lbs N/S 946-735 Firebeads Black 1 Lb Pkg N/S 946-736 Firebeads Sangria Luster 1 Lb Pkg N/S 946-737 Firebeads Glacier Ice 1 Lb Pkg N/S 946-738 Firebeads Caramel Luster 1 Lb Pkg N/S 946-739 Firebeads Black 5 Lb Pkg N/S 946-740 Firebeads Sangria Luster 5 Lb Pkg N/S 946-741 Firebeads Glacier Ice 5 Lb Pkg N/S 946-742 Firebeads Caramel Luster 5 Lb Pkg N/S 946-710 Stones -Slate/Grey Basalt Natural 15 lbs N/S 946-711 Stones - Ivory/Tan Basalt Natural 15 lbs 03/30/2020 82 | City Series CC40E-11 parts list CC40RE Main Assembly 1 657-525 Burner Assembly - NG/LP 2 656-046 Pilot Cover/Shield 4 911-006 Pilot Assembly IPI NG 2 Flame 0.199.050 4 911-277 Pilot Assembly IPI LP 2 Flame 5 911-188 Novasit Valve Only - NG 885 SIT IPI 0.885.009 5 911-189 Novasit Valve Only - LP 885 SIT IPI 6 657-009 IFC Cover/Shield 6A 911-266/P IFC Board Complete 584.625 7 656-045 Burner Surround 8 940-485/P Outer Barrier Tempered Glass Assembly - Large 9 940-436/P Flush Inner Ceramic Glass - Large N/S 656-062 Outer Base Cover Black 10 940-439/P Outer Safety Glass Side - Tempered Small 11 940-437/P Flush Inner Ceramic Glass Small 12 936-219 Gasket 5/8 (09) Sewn Rope Graphite 3/4 PSA 10 (Sold per Foot 10 Feet Required) N/S 936-220 Gasket Tape 2" Wide Graphite Wrap 17 656-574/P Valve Assembly - NG 17 656-776/P Valve Assembly - LP 18 656-033F Bottom Cover Access Plate 18 656-034 Bottom Cover Access Gasket 19 656-127 Removable Drywall Finishing Trim 20 656-293 Removable Drywall Finishing Trim 22 911-190 Stepper Motor NG SIT 0.907.015 22 911-191 Stepper Motor LP SIT 0.907.015 23 656-125 Removable Drywall Vertical Finishing Trim Left/Right 24 656-241F Nailing Strip Side 25 656-247F Nailing Strip Top N/S 904-943 Bracket Dormont Orifice Mount 10-BZ001-19.5 N/S 656-051 Baffle Cover (Each) N/S 904-996 Burner Orifice #42 NG (PO512) N/S 904-947 Burner Orifice #53 LP (PO512) N/S 910-100 Pilot Orifice SIT - NG #62 977.166 N/S 910-037 Pilot Orifice SIT - LP #30 977.167 N/S 911-037 Flame Sensor 0.915.905 N/S 911-038 Flame Electrode 0.915.020 N/S 910-432 Novasit Pilot Tubing With Nuts N/S 911-039 Two Way Pilot Hood N/S 911-137 Pilot Hood Clip N/S 904-658 Inlet Flex Line Gas SS Steel 24 inch N/S 904-606 Fitting 90 Street Elbow Extruded N/S 904-165 Fitting 3/8 Male Flarex Mpt Strt Adaptor N/S W840470 Pilot Assembly Gasket N/S 656-040 Valve Assembly Gasket N/S 656-039 Burner Orifice Mount Gasket N/S 911-175 Hand Held Remote Control GTMFL SIT 0.584.042 N/S 911-187 Remote Receiver/Battery Holder 584.103 N/S 910-576 Cover Wall Mount White GTM SIT 0.584.803 N/S 911-173 Wire Harness IFC No CPI Switch 584.924 N/S 911-177 Wire 4 Position IFC Fan & Light N/S 911-181 Wire Harness Battery Box Proflame II N/S 911-192 Power Cord 120 Volts With Connector N/S 911-193 Connector With Jumper N/S 911-209 Wire 2 Position IFC to Lights N/S 910-369 Receptacle Box Low Voltage SC100A N/S 910-428 Receptacle Duplex White N/S 910-429 Receptacle Box Duplex Metal N/S 910-430 Receptacle Cover Duplex Metal N/S 904-687 Connector Clamp 3/8 CI-804 N/S 948-078 Glass Suction Cup (Each) N/S 904-790 Magnet Round 1/2 inch (Each) N/S 904-970 Magnet Cup 1/2 inch (Each) N/S 948-223 Logo Plate Plastic Regency/Flame Silver N/S 656-131 Logo Mounting Bracket N/S 656-017F Restrictor Plate N/S 656-018 Pressure Relief Base N/S 656-023 Pressure Relief Base Gasket N/S 656-019 Pressure Relief Bracket Right N/S 656-020 Pressure Relief Bracket Left N/S 656-021F Pressure Relief Door N/S 656-022 Pressure Relief Door Gasket N/S 656-075F Rear Standoff (Each) N/S 911-208 Oven Lamp Assembly G9 120V 25W N/S 656-086 Light Glass Bracket N/S 911-072 Replacement Bulb G9 120 Volt/25 watt N/S 656-087 Light Rear Louver N/S 656-088 Light Cover Plate N/S 656-089 Light Deflector Shield N/S 656-085 Gasket Light Cover Gasket N/S 656-079 Top Glass Clamp Left (Each) N/S 656-080 Top Glass Clamp Right (Each) N/S 656-269 Lower Glass Clamp (Each) N/S 656-052 Lower Glass Clamp Bracket (Each) N/S 656-617 Pressure Relief Door Frame Assembly/Includes Gasket Optional Accessories 11 656-926*Inner Panel Glass Black 11 656-927*Inner Panel Black (Painted) 11 656-928*Inner Panel Enamel Black *Sold only as complete sets N/S 656-202 Top Rear Panel Clip (Used on the 656-926) N/S 656-203 Top Corner Bracket (Used on the 656-926) N/S 656-205 Glass Panel Top Side Bracket (Used on the 656-926) N/S 656-205 Lower Corner Glass Bracket (Used on the 656-926) N/S 656-218 Rear Base Panel Bracket (Used on the 656-926) N/S 656-291 Inner Top Panel Clip (Used on the 656-927) N/S 656-059 Inner Top Panel Clip (Used on the 656-928) N/S 656-930/P Driftwood Log Set 03/30/2020 City Series CC40E-11 | 83 parts list 4 175 22 6a 6 2 10 12 11 20 18 19 9 8 7 1 May not be exactly as shown 25 23 24 23 N/S 657-977 Conversion Kit - LP N/S 656-991 Chase Vent Front Black N/S 656-995 Adaptor Heat Wave N/S 946-556 Heatwave Kit N/S 946-672 Stones - River Pebbles N/S 946-674 Stones - Ceramic Spa (70 stones) N/S 946-675 Fireglass Black Reflective 1/4in.1Lb Pkg N/S 946-676 Fireglass Copper 1/4 in. 1Lb Pkg N/S 946-677 Fireglass Starfire 1/4 in. 1Lb Pkg N/S 946-775 Fireglass Black Reflective 1/4in.5Lb Pkg N/S 946-776 Fireglass Copper 1/4 in. 5Lb Pkg N/S 946-777 Fireglass Starfire 1/4 in. 5Lb Pkg N/S 946-780 Crushed Glass Coal Black 3/4in. 3.5 Lbs N/S 946-781 Crushed Glass Iceberg Chips 3/4in. 3.5 Lbs N/S 946-735 Firebeads Black 1 Lb Pkg N/S 946-736 Firebeads Sangria Luster 1 Lb Pkg N/S 946-737 Firebeads Glacier Ice 1 Lb Pkg N/S 946-738 Firebeads Caramel Luster 1 Lb Pkg N/S 946-739 Firebeads Black 5 Lb Pkg N/S 946-740 Firebeads Sangria Luster 5 Lb Pkg N/S 946-741 Firebeads Glacier Ice 5 Lb Pkg N/S 946-742 Firebeads Caramel Luster 5 Lb Pkg N/S 946-710 Stones -Slate/Grey Basalt Natural 15 lbs N/S 946-711 Stones - Ivory/Tan Basalt Natural 15 lbs 03/30/2020 84 | City Series CC40E-11 warranty Revision Date: February 2019 Regency Gas Products Warranty Limited Lifetime Warranty FPI Fireplace Products International Ltd. (for Canadian customers) and Fireplace Products U.S., Inc. (for U.S. customers) (collectively referred to herein as “FPI”) extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below. Some conditions apply (see below). The policy is not transferable, amendable or negotiable under any circumstances. Indoor Gas Products Part Supplier Labor Coverage Warranty Coverage Parts and Labor Lifetime 5 years 2 years 1 year Warranty (Years) Firebox and Heat Exchanger  3 Steel Burner Tube  3 Glass Thermal breakage only  3 All Surrounds/Inlays Finishes  3 Brick Panels/Log sets/Ceramic Burners  3 All Castings  3 Valve assembly and all gas control components, (Pilot assembly, flame sensors, Spark Electrode, Pilot Tubing, Orifices, Thermocouple, Thermopile)  2 All Other Electrical components,(Ignition Control Boards, Wiring, Switches, Blowers, Blower Control Module, Battery Pack, Remote Control Systems)  2 Enamel Panels  1 Venting/Venting Components  1 All Stainless steel surrounds  1 All Firebox Media (Crystals, Firebeads, Volcanic, Ceramic & Spa Stones)  1 All hardware  1 Mesh/Glass Safety Barriers  1 Accent Light Bulbs  1 Glass (Crazing)  1 Conditions: Warranty protects against defect in manufacture or FPI factory assembled components only, unless herein specified otherwise. Any part(s) found to be defective during the warranty period as outlined above will be repaired or replaced at FPI’s option through an accredited distributor, dealer or pre-approved and assigned agent provided that the defective part is returned to the distributor, dealer or agent for inspection if requested by FPI. Alternatively, FPI may at its own discretion fully discharge all of its obligations under the warranty by refunding the verified purchase price of the product to the original purchaser. The purchase price must be confirmed by the original Bill of Sale. The authorized selling dealer, or an alternative authorized FPI dealer if pre-approved by FPI, is responsible for all in-field diagnosis and service work related to all warranty claims. FPI is not responsible for results or costs of workmanship of unauthorized FPI dealers or agents in the negligence of their service work. 03/30/2020 City Series CC40E-11 | 85 warranty Revision Date: February 2019 Regency Gas Products Warranty At all times FPI reserves the right to inspect reported complaints on location in the field claimed to be defective prior to processing or authorizing of any claim. Failure to allow this upon request will void the warranty. All warranty claims must be submitted by the dealer servicing the claim, including a copy of the Bill of Sale (proof of purchase by you). All claims must be complete and provide full details as requested by FPI to receive consideration for evaluation. Incomplete claims may be rejected. Unit must be installed according to all manufacturers’ instructions as per the manual. All Local and National required codes must be met. The installer is responsible to ensure the unit is operating as designed at the time of installation. The original purchaser is responsible for annual maintenance of the unit, as outlined in the owner’s manual. As outlined below, the warranty may be voided due to problems caused by lack of maintenance. Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts Exclusions: This Limited Lifetime Warranty does not extend to paint, rust or corrosion of any kind due to a lack of maintenance or improper venting, combustion air provision, corrosive chemicals (i.e. chlorine, salt, air, etc.), door or glass gasketing. Malfunction, damage or performance based issues as a result of environmental conditions, location, chemical damages, downdrafts, installation error, installation by an unqualified installer, incorrect chimney components (including but not limited to cap size or type), operator error, abuse, misuse, use of improper fuels , lack of regular maintenance and upkeep, acts of God, weather related problems from hurricanes, tornados, earthquakes, floods, lightning strikes/bolts or acts of terrorism or war, which result in malfunction of the appliance are not covered under the terms of this Limited Lifetime Warranty. FPI has no obligation to enhance or modify any unit once manufactured (i.e. as products evolve, field modifications or upgrades will not be performed on existing appliances). This warranty does not cover dealer travel costs for diagnostic or service work. All labor rates paid to authorized dealers are subsidized, pre-determined rates. Dealers may charge homeowner for travel and additional time beyond their subsidy. Any unit showing signs of neglect or misuse will not be covered under the terms of this warranty policy and may void this warranty. This includes units with rusted or corroded fireboxes which have not been reported as rusted or corroded within three (3) months of installation/purchase. Units which show evidence of being operated while damaged, or with problems known to the purchaser and causing further damages will void this warranty. Units where the serial no. has been altered, deleted, removed or made illegible will void this warranty. Minor movement, expansion and contraction of the steel is normal and is not covered under the terms of this warranty. FPI is not liable for the removal or replacement of facings or finishing in order to repair or replace any appliance in the field. Freight damages for products or parts are not covered under the terms of the warranty. Products made or provided by other manufacturers and used in conjunction with the FPI appliance without prior authorization from FPI may void this warranty. 03/30/2020 86 | City Series CC40E-11 warranty Revision Date: February 2019 Regency Gas Products Warranty Limitations of Liability: The original purchaser’s exclusive remedy under this warranty, and FPI’s sole obligation under this warranty, express or implied, in contract or in tort, shall be limited to replacement, repair, or refund, as outlined above. IN NO EVENT WILL FPI BE LIABLE UNDER THIS WARRANTY FOR ANY INCIDENTAL OR CONSEQUENTIAL COMMERCIAL DAMAGES OR DAMAGES TO PROPERTY. TO THE EXTENT PERMITTED BY APPLICABLE LAW, FPI MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. IF IMPLIED WARRANTIES CANNOT BE DISCLAIMED, THEN SUCH WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. Some U.S. states do not allow limitations on how long an implied warranty lasts, or allow exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. Customers located outside the U.S. should consult their local, provincial or national legal codes for additional terms which may be applicable to this warranty. How to Obtain Warranty Service: Customers should contact the authorized selling dealer to obtain warranty service. In the event the authorized selling dealer is unable to provide warranty service, please contact FPI by mail at the address listed below. Please include a brief description of the problem and your address, email and telephone contact information. A representative will contact you to make arrangements for an inspection and/or warranty service. Canadian Warrantor: FPI Fireplace Products International Ltd. 6988 Venture St. Delta, British Columbia Canada, V4G 1H4 U.S. Warrantor: Fireplace Products U.S., Inc. PO Box 2189 PMB 125 Blaine, WA United States, 98231 Or contact the Regency Customer Care Centre at 1-800-442-7432 (phone) / 604-946-4349 (fax) Product Registration and Customer Support: Thank you for choosing a Regency Fireplace. Regency strives to be a world leader in the design, manufacture, and marketing of hearth products. To provide the best support for your product, we request that you complete a product registration form at http://www.regency-fire.com/Customer-Care/Warranty-Registration.aspx within ninety (90) days of purchase. 03/30/2020 City Series CC40E-11 | 87 warranty Product Registration and Customer Support: Thank you for choosing a Regency Fireplace. Regency strives to be a world leader in the design, manufacture, and marketing of hearth products. To provide the best support for your product, we request that you complete a product registration form found on our Web Site under Customer Care within ninety (90) days of purchase. For purchases made in CANADA or the UNITED STATES: http://www.regency-fire.com/Customer-Care/Warranty-Registration.aspx For purchases made in AUSTRALIA: http://www.regency-fire.com.au/Customer-Care/Warranty-Registration.aspx You may also complete the warranty registration form below to register your Regency Fireplace Product and mail and/or fax it back to us, and we will register the warranty for you. It is important you provide us with all the information below in order for us to serve you better. Warranty Registration Form (or Register online immediately at the above Web Site): Warranty Details Serial Number (required): Purchase Date (required) (mm/dd/yyyy): Product Details Product Model (required): Dealer Details Dealer Name (required): Dealer Address: Dealer Phone #: Installer: Date Installed (mm/dd/yyyy): Your Contact Details (required) Name: Address: Phone: Email: For purchases made in CANADA: FPI Fireplace Products International Ltd. 6988 Venture St. Delta, British Columbia Canada, V4G 1H4 Phone: 604-946-5155 Fax: 1-866-393-2806 For purchases made in the UNITED STATES: Fireplace Products U.S., Inc. PO Box 2189 PMB 125 Blaine, WA United States, 98231 Phone: 604-946-5155 Fax: 1-866-393-2806 For purchases made in AUSTRALIA: Fireplace Products Australia Pty Ltd 1-3 Conquest Way Hallam, VIC Australia, 3803 Phone: +61 3 9799 7277 Fax: +61 3 9799 7822 For fireplace care and tips and answers to most common questions please visit our Customer Care section on our Web Site. Please feel free to contact your selling dealer if you have any questions about your Regency product. 03/30/2020 88 | City Series CC40E-11 03/30/2020 City Series CC40E-11 | 89 notes 03/30/2020 90 | City Series CC40E-11 notes 03/30/2020 City Series CC40E-11 | 91 03/30/2020 © Copyright 2019, FPI Fireplace Products International Ltd. All rights reserved. Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ 03/30/2020