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Home My WebLink AboutFile Documents.434 E Main St.0090-2023-BRES (8) o0 *.f Aft ProBuilder 1 42 CleanFace FIREPLACE 0 -0 �� (MV/GSB2/GSR2) X R D I NA I R Installation Manual A WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the gas supplier. FE ' DANGER O-TL ■ c us Listed by HOT GLASS WILL CAUSE Omni-Test Laboratories, Inc. Report# 0028GF115S BURNS ANSI Z21.88:19 lit -� CSA 2.33:19 -.. DO NOT TOUCH GLASS CSA 2.17-2017 / UNTIL COOLED • Built-In Direct Vent NEVER ALLOW CHILDREN Fireplace TO TOUCH GLASS • Natural Gas or Propane A barrier designed to reduce the risk of burns from • Residential or Mobile the hot viewing glass is provided with this appliance Home and shall be installed for the protection of children and other at-risk individuals. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. French language manuals at fireplacex.com CONSUMER: Retain this manual for future reference. Manuels de langue Franpaise a fireplacex.com Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com © Copyright 2019, T.I. $10.00 4/12/23 100-01493 08/29/2023 ASPEN BUILDING DEPARTMENT 2 Introduction Overview This manual details the installation requirements for the 42 CF ProBuilder fireplace. For operating and maintenance instructions, refer to the 42 CF ProBuilder fireplace Owner's Manual. Massachusetts Approval NATIONAL FIREPLACE We suggest that our gas INSTITUTE' hearth products be installed This manual has been submitted to the Massachusetts Board NFI and serviced by profes- of State Examiners of Plumbers and Gas Fitters A sionals who are certified in the U.S.by the National National Fireplace Institute Fireplace Institute°(NFI)as CERTIFIED NFI Gas Specialists. See NFI information to the right. www.nficertified.ag Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88:19. The listing label is attached to the appliance near the gas control valve. A copy of each version is shown below. ProBuilder 42 CF Minimum Clearances to Combustibles r GSB2/MV Fireplace to Adjacent Wall 0"(0mm) Base Of Fireplace To Enclosure Top 68"(1728mm) "nM with"Interrupted Pilot" J Wood Floor Beneath Fireplace 0"(0mm) Sides To Enclosure 0.5"(13mm) o stha, aMaO wmire. vexotntedror Gasuse Firwim seplaceolid Heater Back To Enclosure 0.5"(13mm) Base Of Fireplace To A Mantel See Owner's Manual certified for USA and Canada Tested to:ANSI Z21.88:19/CSA 2.33:19"Vented Gas Fireplace Heater",CSA 2.17-2017"Gas-fired FAN TYPE VENTED CIRCULATOR(OPTIONAL) appliances for use at high altitudes",and CSA P.4.1-15 Testing method for measuring annual Blower Electrical Rating:120 VAC,4.5 Amps,60 Hz,540 Watts(Part No.250-04756)fan or blower assembly fireplace efficiency. may be used.For use only with factory barrier(see"Glass Frame Removal"in the installation manual This appliance must be installed in accordance with local codes,if any;if none,follow the National for part numbers).Follow installation instructions. Fuel Gas Code,ANSI Z223.1/NFPA 54,or Natural Gas and Propane Installation Codes,CSA B149.1. This appliance must be installed in accordance with the current Standard CANICSA Z240 MH, PROPANE N.G. PROPANE N.G. Mobile Housing,in Canada or with the Manufactured Home Constructions and Safety Standard, Title 24 CFR,Part 3280,in the United States,or when such a standard is not applicable,ANSIINCS- Input Rate on"HI"(BTU/Hr) 35,000 35,000 Minimum Inlet Pressure(inches W.C.) 11" 5.5" BCS A225.1INFPA 501A,Manufactured Home Installation Standard. Input Rate on"LO"(BTU/Hr) 17,500 18,000 Maximum Inlet Pressure(inches W.C.) 13" 7" This vented gas fireplace heater is equipped at the factory for use with natural gas.If conversion Front Orifice Size-(DMS) #58 #50 Manifold Pressure on"HI"(inches W.C.( 11" 3.8" to propane(LP)is desired,the optional factory conversion kit must be used.Part No.250-04755 Rear Orifice Size-(DMS( #C55 #44 (GSB2)or 250-04754(MV)kit may be used. This appliance is only for use with the type(s)of gas indicated on the rating plate and may be installed in an aftermarket,permanently located,manufactured home(USA only)or mobile home, This appliance is equipped for use only at altitudes 0-2,000 feet(0-610m)in the USA.In Canada,0-4.500 where not prohibited by local codes.See owner's manual for details. This appliance is not feet(0-1370m). convertible for use with other gases,unless a certified kit is used. For altitudes above 2.000 feet the vent configuration,orifice,or combination of both may be need to be w n. This vented gas fireplace heater is not for use with air filters. See See ow owner's manual for information on making these changes. Keep burner and control compartment clean.See installation and operating instructions accompanying appliance. THIS APPLIANCE MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION INSTRUCTIONS.Use only an approved direct vent Manufactured by: {� system to vent this appliance to the exterior.See owner's manual for approved brands of venting. MANUFACTURE DATE: '�' lithe vent-air intake system is disconnected for servicing or any other reason,it must be resealed a% and l or reinstalled. ❑aaar❑J... ❑Apr. ❑dui. ❑oar. TRAVIS 111.UIT■IIS ❑ama❑r.b. ❑ash ❑Des ❑eau. fT alas WARNING:Improper installation,adjustment,alteration,service or maintenance can cause injury 12521 Harbour Reach Drive or property damage.Refer to the owner's information manual provided with this appliance.For ❑zon❑M.r. ❑Jun. ❑s.e.❑°.a. Hume,WA98275 assistance or additional information consult a qualified installer,service agency or the gas www.travisproducla.odm supplier. CAUTION.Do not operate this appliance with glass removed,cracked or broken.Replacement of the panel(s)should be done 1 by a licensed or qualified service person.Hot while in operation. Do not Touch.Severe burns may result.Keep children,clothing,furniture,gasoline and other flammable liquids having flammable vapors away. O �. 1 ProBuilder 42 CF Minimum Clearances to Combustibles GSR2 Fireplace to Adjacent Wall 0"(0mm) Base Of Fireplace To Enclosure Top 68"(1728mm) r w vented Gas Fireplace Hearer Wood Floor Beneath Fireplace 0"(0mm) Sides To Enclosure 0.5"(13mm) Not for use with solid fuel Back To Enclosure 0.5"(13mm) Base Of Fireplace To A Mantel See Owner's Manual °°No°OPrGffS° Certified for USA and Canada Tested to:ANSI Z21.88:191CSA 2.33:19"Vented Gas Fireplace Heater",CSA 2.17-2017"Gas-fired FAN TYPE VENTED CIRCULATOR appliances for use at high attitudes",and CSA P.4.1-15 Testing method for measuring annual Blower Electrical Rating:120 VAC,4.5 Amps,60 Hz,540 Watts(Part No.250-04756)fan or blower assembly fireplace efficiency. maybe used.For use only with factory barrier(see"Glass Frame Removal"in the installation manual This appliance must be installed in accordance with local codes,if any;if none,follow the National for part numbers).Follow installation instructions. Fuel Gas Code,ANSI Z223.11NFPA 54,or Natural Gas and Propane Installation Codes,CSA 8149.1. This appliance must be installed in accordance with the current Standard CANICSA Z240 MH, Mobile Housing,in Canada or with the Manufactured Home Constructions and Safety Standard, PROPANE N.G. PROPANE N.G. Title 24 CFR,Part 3280,in the United States,or when such a standard is not applicable,ANSIINCS- Input Rate on"HI"(BTUIHr) 35,000 35,000 Minimum Inlet Pressure(inches W.C.) 11" 6.6" BCSA225.1INFPA 501A,Manufactured Home Installation Standard. Input Rate on"LO"(BTUIHr) 7,500 8,000 Maximum Inlet Pressure(inches W.C.) 13" 7" This vented gas fireplace heater is equipped at the factory for use with natural gas.If conversion Front Orifice Size-(DMS) #58 #50 Manifold Pressure on"HI"(inches W.C.) 11" 3.8" to propane(LP)is desired,the optional factory conversion kit must be used.Part No.250-04873 Rear Orifice Size-(DMS) #C55 #44 kit may be used. This appliance is only for use with the type(s)of gas indicated on the rating plate and may be This appliance is equipped for use onlyat altitudes 0-2,000 feet(0-610m in the USA.In Canada,0.4,600 installed in an aftermarket,permanently located,manufactured home(USA only)or mobile home, pP 1 where not prohibited by local codes.See owner's manual for details. This appliance is not feet(0-1370m). convertible for use with other gases,unless a certified kit is used. For attitudes above 2.000 feet the vent configuration,orifice,or combination of both may be need to be This vented gas fireplace heater is not for use with air filters. changed. See owner's manual for information on making these changes. Keep burner and control compartment clean.See installation and operating instructions accompanying appliance. THIS APPLIANCE MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION INSTRUCTIONS.Use only an approved direct vent Manufactured by: in system to vent this appliance to the exterior.See owner's manual for approved brands of venting. MANUFACTURE DATE: If the vent-air intake system is disconnected for servicing or any other reason,it must be resealed and/or reinstalled. ❑a°ar❑J•e. ❑"e, ❑Jai. ❑uct TRAVIS 1 fat ROUSE a1F/1\a WARNING:Improper installation,adjustment alteration,service or maintenance can cause injury ❑a0a❑Feed ❑Me ❑S.Aug ❑Nov. 12521 Harbour Reach Drtve or property damage.Refer to the owner's information manual provided with this appliance.For ❑30D❑r.r. ❑Jun. ❑O.r_❑ova. Muknteo.WA 91275 assistance or additional information consult a qualified installer,service agency or the gas www.traviaproducle.com supplier. CAUTION:by en Do not operatelicensedor this applianceiedsery withice glassperson.removeHot whd,icier oroperation.brokeDon.Replacement Touch.Severe of the paneburnslsmay)should bieresult. doneKeep .!RE(E IVE D qualif 6�r children,clothing,furniture,gasoline and other flammable liquids having flammable vapors away. oo gg 22 99 ©Travis Industries 4/12/23- 1493 PB42 CF-In3a-11/2023 ASPEN BUILDING DEPARTMENT Table of Contents 3 Masonry Chimney Conversions 30 Overview 2 Class A Chimney Conversion 31 Massachusetts Approval 2 Termination Requirements 32 National Fireplace Institute 2 Hearth Requirements 33 Listing Details 2 Vinyl Flooring Hearth Recommendations 34 Installation Options 6 Facing Requirements 35 Heating Specifications 6 Mantel Requirements 41 Dimensions 6 Mantel Column Clearances 41 Packing List 7 Use of a Non-Combustible Mantel Below Listed Additional Items Required 7 Mantel Clearances 42 Recommended Installation Procedure 7 Finalizing the Installation 43 Optional Equipment Installation 7 Pilot Fuel Conservation Timer(MV units) 47 Massachusetts Requirements 8 Pilot Fuel Conservation Timer(GSB &GSR units)48 Requirements for the Commonwealth of Massachusetts 8 Glass Frame Removal and Installation 49 MANUFACTURER REQUIREMENTS 8 Barrier Screen Visual Deflector Adjustment 51 Fireplace Placement Requirements 9 Shipping Retaining Nut Removal 52 Clearances 9 Log Set Installation 53 Raised Fireplaces 9 Installation Warnings 53 Minimum Framing Dimensions 10 Log Set Overview—GSR2 Model 53 Min. Framing-Without CoolSmart TV kit 10 Log Set Overview—MV/GSB2 Models 53 Min. Framing-With CoolSmart TV Kit 10 Ember bed Glass and Ember Material Installation Minimum Vent "Bump Out" application 11 (GSR2 ONLY) 59 Nailing Brackets 12 Ember bed Glass Installation 59 Standard vs. Extended Position 13 Ember Material Installation (GSR2 ONLY) 60 Ember Installation (GSB2 or MV) 60 Header and Pipe Shield Installation 14 Rock Wool Placement(All Models) 60 Corner Installations 17 LP Conversion Instructions 61 Televisions Placed Above the Fireplace 18 Wall Mount Remote Thermostat installation (GSB2 Outdoor fireplace installations 19 and MV Units Only) 65 Gas Line Requirements 20 Packing List 65 Fuel 20 Installation 65 Gas Line Connection 20 Wiring Diagram —MV Version 67 Gas Inlet Pressure 20 Optional Blower Wiring 67 Gas Line Location 21 Wiring Diagram -GSB2 Version 68 Electrical Connection 22 Wiring Diagram -GSR2 Version 69 Optional Wall Switch or Thermostat Installation (MV CoolSmart TV- Installation Overview(Optional) - and GSB2 Versions Only) 23 98900779 70 Parallel Connection Series Connection 23 CoolSmart TV- Installation Requirements 71 Vent Requirements 24 CoolSmart TV- Framing the Chase 72 Vent Clearances 24 CoolSmart TV- Fireplace Preparation 73 Vent Firestop or Thimble 24 Using oval pipe to get past an obstruction 75 Altitude Considerations 24 CoolSmart TV-Mantel Clearances 75 Approved Termination 24 Optional Firebacks 76 Approved Vent 24 Vent Installation 25 Exhaust Restrictor Position 25 Diffuser 26 Vent Configurations 27 Minimum Vent Configuration 27 Vent Configuration: Vertical Termination 28 RECEIVED Vent Configuration: Horizontal Termination with Vertical RECEIVED �/ Rise 29 ©Travis Industries 4/12/23- 1493 PB42 CF Insta1108/29/2023 ASPEN BUILDING DEPARTMENT 4 Safet Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1. • A manufactured home (USA only)or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located. • All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance. • Notify your insurance company before hooking up this fireplace. • The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. • This heater is approved for use with natural gas (NG)or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. • If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. • It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. • Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. • Do not store or use gasoline or other flammable liquids in the vicinity of this heater. • Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/1Di/2023 ASPEN BUILDING DEPARTMENT Safet Precautions 5 Safety Warnings (continued) • Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. • Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. • Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service (or lighting the pilot on millivolt units). Suggestions on how to limit the need to restart the pilot during the heating season can be found on page 47 • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. • This unit is not for use with solid fuel. • Do not place anything inside the firebox(except the optional artwork). • Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. • Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. • Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. • If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. • Clothing or other flammable material should not be placed on or near the appliance. • Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. • Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Proposition 65 Warning: Fuels used in gas,woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health &Safety Code Sec. 25249.6 Travis Gas Fireplaces. Stoves and Inserts are protected by one or more of the following patents;U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nstall/2023 ASPEN BUILDING DEPARTMENT 6 Features and Specifications Installation Options • Residential or Mobile Home • Internal or External Chase • Straight or Corner Placement • Bedroom Approved • Raised or Floor Placement Heating Specifications Natural Gas Propane 42 CF Approximate Heating Capacity (in square feet)* Up to 1,750 Up to 1,750 ProBuilder Maximum BTU Input Per Hour 35,000 35,000 * Heating capacity will vary with floor plan, insulation, and outside temperature. Dimensions 240 lbs. 109 Kg. 28-1/4"* )* /(718mm . /� e��dtir p`L Screen \ �� Frame 46" (� c�ctee Height (1169mm) `1 37-7/8" $ (963m m) 1-5/8" 42-1/2" 42 (1080mm) :-1 1"(26mm) 40" 1/16"(1.6mm) (1016mm) Bottom of optional lower trim to base 3„ of fireplace (77m ) (Optional Accessory) 16 3/4"* 42-1/2"* meat. 9.4o - (426mm)* (1080mm)* a \ ,DB1111 F \,e �c�`e a1,a ft a(1' 21-1/4"(540mm)* 0 . o • ten. 6" 0 (152mm)* 0 1/4— 0 / / • • (273mm) LI Ill I RECEIVED *Dimensions Include the standoffs pp gg ©Travis Industries 4/12/23 - 1493 PB42 CF�Inss22all/992023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 7 Packing List • LP (Propane) Conversion Kit: Rear Burner Orifice (#C55), Front Burner Orifice (#58), Pilot Orifice (0.14 LP), LP Regulator • Thimble (2-Piece Assembly) 14 r • Pipe Shield I I • Header Shield �. • Lower Header Shield • The GSB2 and MV versions include a log set. • Wall Switch, Cover Plate, and Wire (GSB2 and MV only) • Remote (GSR2 only) Additional Items Required • The GSR2 version of this fireplaces requires a loq set (Oak = 94500771, Birch = 94500770, BonFyre = 94500772) • Gas Line Equipment(shutoff valve, pipe, etc.) • Electrical Equipment (min. 14 gauge, grounded line) • Stove Bright® Metallic Black touch-up paint Recommended Installation Procedure • Frame the opening for the fireplace. Make sure to allow for vent installation. • Set the appliance in place. • Install the vent, gas line and electrical hook-up. • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 41). Optional Equipment Installation • Before placing fireplace, install optional blower, remote, then Ember-Glo lights (leave ember glass out). • If using Propane, convert the appliance. • Install fireplace. • If using optional firebacks, install them. • Install ember glass (if used). • Install logs, ember chunks, and rockwool. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF-Inssa-11/2023 ASPEN BUILDING DEPARTMENT 8 Installation (for qualified installers only) Massachusetts Requirements NOTE:The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7)feet above finished grade in the area of the venting, including but not limited to decks and porches,the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition,the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty(30)days to comply with the above requirements; provided, however,that during said thirty(30)day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.The sign shall read, in print size no less than one-half(1/2)inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting system design or the venting system components; and •A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies"special venting systems",the following requirements shall be satisfied by the manufacturer: •The referenced"special venting system" instructions shall be included with the appliance or equipment installation instructions; and •The"special venting systems"shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF1I Kali 2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 9 Fireplace Placement Requirements • Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) • Fireplace should be located out of traffic and away from furniture and avoid burns. • Fireplace must be placed so the gaps below and above the glass frame do not become blocked. • Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location. Clearances (a) Clearance to Side of Fireplace 1/2" (13mm). Do not place insulation in this space. NOTE: Drywall (or other combustible) may contact the first 1/2" of the sides of the fireplace. (b) Clearance to Back of Fireplace 1/2" (13mm). Do not place insulation in this space. (c) When installed, walls in front of the fireplace must be a minimum 0" (0mm)to the side of the fireplace standoffs. 0 I/ I E CO ti O Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent. • The base of the fireplace must be a minimum 60" below the room ceiling. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 Mr/MI/2°23 ASPEN BUILDING DEPARTMENT 10 Installation (for qualified installers only) Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit WARNING A When using a CoolSmart TV kit, see section: "CoolSmart TV - Framing the Chase" on page 72. IW' IDB1114 Max. Header Depth 3" (77mm) Min. Enclosure Height 68" (1728mm) 46-1/4" (1175mm) 43" (1093mm) *7 17-1/4" (439mm) The fireplace enclosure must be a minimum 68" (1728mm)tall. Do not build into the fireplace enclosure. Min. Framing — With CoolSmart TV Kit When using a CoolSmart TV kit, see section: "CoolSmart TV- Framing the Chase" on page 72 of Rfie EIVED the installation instructions included with the kit for minimum framing dimensions. Kali ©Travis Industries 4/12/23 - 1493 PB42 CF Inli2023 ASPEN BUILDING DEPARTMENT 0 • tional E • UI • ment (for qualified installers only) 11 Minimum Vent "Bump Out" application *The dimensions shown are minimum requirements for unvented soffits or roof surfaces. See"Termination Requirements" section for clearances to vented or vinyl soffits. • • Min. 11" (280mm)* [� Min.6" (153mm)* 8"(204mm) Certain configurations Vent #11 may require vertical vent Centerline • sections(see"Vent Requirements"for details. I SIDE OF FIREPLACE Base of Fireplace PB42 CF LP & NG Installations 12" Vertical Vent Section (Min. Rise) OVent Approx. 58-1/2" (1486mm) Centerline FP Base to b Roof Eave Approx. 72-1/2" (1842mm) RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN UUILDING DEPARTMENT 12 Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Secure the fireplace to the framing with the nailing brackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the fireplace should be square. Use shims to ensure the fireplace is square. NOTE: The nailing brackets have two positions: standard and extended. See the section "Facing Requirements" for details on which position is best for your installation. 40 Rotate the two nailing 0O� brackets out(each side) o , o 0 o 0 *� 0 i m °o° Bend the two nailing 11.; °o° brackets out(each side) eSecure the fireplace to NOTE: 2 holes are provided on tc, , the framing using the each side of the fireplace if you ° ,,f,,40t nailing brackets wish to secure the base of the fireplace to the floor(platform). 0 1 Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) \n RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nssa11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 13 Standard vs. Extended Position There are two positions where the standoff/heat shield assembly can be installed. The standoffs are shipped in the standard (forward) position. • If the unit is installed in the standard position no modification is needed. • If the unit is being installed in the extended position, the standoff/heat shield assembly must be repositioned back 1/2" (see illustration below). NOTE: see pages 11 & 36.for additional details about standard vs. extended installations. • "•/ / Extended Position Y \ * \ I Standard Position 0. )11 . Ili RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT 14 Installation (for qualified installers only) Header and Pipe Shield Installation The header and pipe shield must be installed as shown below. NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily). 1 At each of the perforations, bend the sides of the pipe shield backward 90° as shown below. NOTE: The bottom flanges should be facing outward IT7,.. .. . 1 ',i War Tabs face out. Bend at perforations - _.- 2 Remove the (4)screws, (2)from each side of the starter collar. Line up the holes on the pipe shield tabs with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of the fireplace. Remove screws p • Y mil. A• ____44w.— -ii • 1 .1 RECEIVED s pp80 ©Travis Industries 4/12/23 - 1493 PB42 CF Ins all/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 15 3 The (2) header standoffs are screwed down flat to the front edge of the top of the fireplace. On each standoff, remove the screw that is closest to the center of the fireplace. Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the fireplace using the screw removed earlier in this step. The two standoffs are shipped flat. 0 41:0 d1 o t % . : e ' . # 1 1 ' Ol )"7 :1 1 O 4. Attach the lower header shield to the header standoffs with 2 screws (see illustration below). Lower Header Shield djel° 1 ii , l 'if " RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT 16 Installation (for qualified installers only) 4 On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield onto the standoffs with the 90° bend facing the pipe shield. The tips of the standoffs will protrude through the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with the holes in the header standoffs and secure using the included screws O deader Shield q '\ ti WII • Bend tabs down 90° \'' ' ''..11 s 0111PN1#il d 5 When finished the fireplace should be configured like the picture below. 0° If› /• 1 rli 100011*fl le RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CVIns I/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 17 Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below(NOTE: all clearances still apply). 42 CF PB (a)Corner to Wall (minimum) 43-1/2" (1105mm) (b)Corner to Center of Flue (typical) 14-1/2" (369mm) Minimum 1/2" (13mm)Clearance A .• • • • ® ` • • • • . / S. • • • • • When venting horizontally in a �� corner application, one side of the pipe shield may be / disconnected from the top of the • fireplace and bent at a 45° angle. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF IKali 2023 ASPEN BUILDING DEPARTMENT 18 Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section gives guidelines to place a television above the fireplace. IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner not to place the television above a heat source like this fireplace. Doing so may decrease the longevity of the television and negate the warranty. If you do place a television above the fireplace,you should place a mantel (or build-out)between the fireplace and television (or use a CoolSmart TV WallT" kit). Follow the guidelines below to reduce the amount of heat reaching the television. Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min.1"(26mm)Air Gap Behind TV // 1 I /, / F - Min.3" (77mm) Television(TV) ____.] ! Min.1"(26mm) Min.1"(152mm) Min.2"(51mm) Optional Column for Build-Out L.-CX - o Maximum Mantel Depth(b) F R F tiF� , roF MF mF h°`,o oi'' oFtiyh \oo , h &'rytiry^�` 54"(1372mm) .■....■...■■ Fireplace Mantel 53"(1347mm) ■■■■■■■■■■■■ 0 Height 52"(129 mm) ■■■■■■■■■■■■ 51"(1296mm) Above 50"(1270mm) ■■■■■■■■■•,, 49"(1245mm) ■■■■■■■■„■■ ,: Base(a) 48"(1220mm) •••••••••••• r /// Minimum Dimensions: (a)Minimum Mantel Height above Base of Fireplace* 49 (1245mm)with 8" (203mm) mantel depth* (b)Mantel Depth* Minimum 8"(203mm)* (c)Optional Columns(or Build-Out) Must Meet Side Wall Clearances (Measured to the side of fireplace ZC-can) *Minimum mantel depth must be 8"to allow heat to dissipate. If using a mantel larger than 8", make sure to adjust the mantel height(a)to meet the mantel clearance(see mantel requirements and/or chart above). • The mantel must extend 2" in front of the television and 1"to both sides. • If you have a television that is greater than 6"deep(including the 1"gap behind),you will need to alter the mantel depth and height(see the example below). • The television must have a 1"gap to the wall to allow for proper cooling. Any build-out near the television must maintain a 3"gap to the top and sides to prevent heat from being trapped near the television. EXAMPLE: If you have a television that is 9"deep(including the 1"gap behind),the mantel must be 11". The mantel height would need to be 50-1/2"above the base of the fireplace. WIRING NOTE: If running wiring into the enclosure, you may wish to use thermal insulating wrap around the wEl\/ED the wiring to protect from contact with hot surfaces. Rpp gg t� ©Travis Industries 4/12/23 - 1493 PB42 CF�Inss22a11/99 Y 2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 19 Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation in outdoor areas protected from direct water impingement. In • addition to maintaining listed mantel and combustibles clearances, a rain protection • overhang factor of 1/2 shall be constructed to the front and to each side of installed • • appliances (see the illustration to the right). All • wiring connections to line power shall be in accordance with outdoor requirements of • NECA NFPA 70. • • Warnings Regarding Tempered Glass • This fireplace uses tempered glass which is susceptible to thermal shock. Take care to B • prevent water from contacting the fireplace, • especially if it is hot. IIA .I Side of Fireplace • • • The overhang (A) must extend at least 1/2 the roofline height (B). Height is measured from the base of the fireplace. For example: if the rooline (B) is 8' above the base of the fireplace, the overhang (A) must be at least 4'. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CFlnssa11/2023 ASPEN BUILDING DEPARTMENT 20 Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS-WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. • Shutoff valve must be a"T" handle gas cock. • Only direct vent sealed combustion products are approved for bedrooms or bathrooms. • Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log. • A carbon monoxide(CO)detector is required in the same room as the appliance. • The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. • The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve. • Leak test all gas line joints and the gas control valve prior to and after starting the fireplace. • This unit has been listed using the included internal gas shutoff valve. Fuel • This fireplace is designed either for natural gas or for propane (but not for both). Gas Line Connection • Installation must be performed by a qualified installer, service agency, or the gas supplier(In Massachusetts a licensed plumber/gasfitter). • The gas inlet accepts 1/2" MPT. Gas Inlet Pressure Gas Pressure Max. Input Pressure Min. Input Pressure Max. Manifold Pressure Min. Manifold Pressure Natural Gas 7"W.C. (1.74 kPA) 5.5"W.C. (1.37 kPA) 3.8"W.C. (0.95 kPA) 1.1"W.C. (0.27 kPA) Propane 13"W.C. (3.23 kPA) 11"W.C. (2.74 kPA) 11"W.C. (2.74 kPA) 2.9"W.C. (0.72 kPA) • If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied. • The supply regulator(the regulator that attaches directly to the residence inlet or the propane tank)should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. MV Version Directions for Connecting a Gas Pressure Test Gauge Output Port The gas control valve(shown to the right)has two test ports for testing input 1 (line pressure)and output(manifold)pressure. Loosen the brass screw on either test port and place a 5/16"i.d. rubber or plastic tube over the tapered test < I .- r j port. Connect the tube to the test gauge. 0 WARNING: The brass screw must be tightened after testing to prevent gas •L,y leakage. Input Port GSB2/GSR2 Directions for Connecting a Gas Pressure Test Gauge Output Port Version The gas control valve(shown to the right)has two test ports for testing input(line z �~ pressure)and output(manifold)pressure. Loosen the brass screw on either test port co and place a 5/16"i.d. rubber or plastic tube over the tapered test port. Connect the a t' tube to the test gauge. / WARNING: The brass screw must be tightened after testing to prevent gas leakage. Inpu .. ED oogg ©Travis Industries 4/12/23- 1493 PB42 CF-Inss22a-99 11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 21 Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). The pipe may be routed through the cover plate and the shutoff valve and gas line may be re-attached inside the fireplace. • Gas line must be plumbed to the left side. See illustration and table below to determine gas line location. • Fireplace accepts 1/2"MPT fitting. a b Left Side Gas Pass-Through Location 8"(204mm) 1-3/4" (45mm) 000 ® I 0• 0 • RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ins�a11/2023 ASPEN BUILDING DEPARTMENT 22 Installation (for qualified installers only) Electrical Connection • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. • The electrical line must be a min. 14 gauge, and supply 120 Volts, 60 Hz (typical max amps: 5). • Route the electrical connection through the junction box cover plate and attach to the hookup wires pictured below. Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. a Electrical Junction Box Location 8" (204mm) 1-3/4"(45mm) °� I co / ® 0 0 0 • RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ins�a11�2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 23 Optional Wall Switch or Thermostat Installation (MV and GSB2 Versions Only) ADo not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch and wiring must be installed by a qualified installer. This fireplace includes an optional wall switch (with wire)to OPTIONAL WALL SWITCH operate the fireplace burner without accessing the internal (included with fireplace) - 44 on/off switch. A thermostat may be used instead. . Route the wire from inside the fireplace, through the grommet \ ® on either side of the fireplace(see illustration to the right)to 0 t„. the switch. The wall switch (or thermostat)may bypass the °., fireplace on/off switch or be installed inparallel or series Place"WARNING" o® p label on switch cover. configuration (see below). \�\ Caution: Label all wires prior to disconnection when 0. servicing controls. Wiring errors can cause , improper and dangerous operation. Warning: Make sure all wiring is secure and does not / contact hot or moving components. I *0;4'10 0 Parallel Connection Series Connection On/Off Switch I On/Off Switch I On/Off Switch On/Off Switch ON OFF ON OFF Thermostat/External Heater is ON I Heater is ON Thermostat/ 1 Heater is ON I Heater is OFF Switch ON External Switch ON I Thermostat/External Heater is ON Heater is OFF Thermostat/ i Heater is OFF Heater is OFF Switch OFF External Switch OFF To wire the heater in parallel,follow the directions below: To wire the heater in series,follow the directions below: 0 ® O 1� On/Off Switch '' On/Off Switch \H ilk% 1 kti% Thermostat 1 (or External Switch)Wires Thermostat (or External Switch)Wires C t\ 0 %‘k, - RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CFVali2023 ASPEN BUILDING DEPARTMENT 24 Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. • In addition to the requirements listed here, follow the requirements provided with the vent. Drafting Performance This direct vent appliance requires natural draft to operate (similar to a wood stove or other heating appliance). Draft can be adjusted using the included restrictor. The restrictor settings detailed in the manual should be followed (variations may occur depending upon installation parameters). Many factors may negatively influence the draft of the appliance. Travis Industries will not be responsible for improper draft due to factors such as trees, hills, buildings, obstructions, excessive wind, extreme hot or cold outdoor temperatures, restrictive vent terminations, or influence from mechanical systems. Vent Clearances • The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation. Minimum Vent Configurations (see page 27) Minimum Clearance Above Vent 1" (26mm) Minimum Clearance to Sides & Below Vent 1" (26mm) NOTE: Make sure to use the included wall thimble with this configuration. All Other Vent Configurations Minimum Clearance to Vent 1" (26mm) Vent Firestop or Thimble • A firestop or thimble is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). See vent charts on page 27 and 29 for details Altitude Considerations • This heater complies with CSA 2.17-2017 "Gas-Fired appliances for use at high altitudes". This heater has been tested at altitudes ranging from sea level to 4,800 feet(1370 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment. • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Approved Termination • Always use the high-wind cap (part#46DVA-HC, 58DVA-HC, 46DVA-VCH, or 58DVA-VCH). The high-wind sconce cap is not allowed. Approved Vent • Installation instructions for Simpson Dura-Vent may be found at www.duravent.com. Minimum Vent Configurations (see page 27) Use 8" diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. All Other Vent Configurations Use 8" or 6-5/8"diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)* (see vent configuration for details). * Other vent may be approved with this fireplace. Check with the vent manufacturer for details). RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nstall/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 25 Vent Installation • Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. • High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®). • If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. • Horizontal sections require non-combustible support every three feet(e.g.: plumbing strap). • Vent termination must not be located where it can become plugged by snow or other material. • Use the vinyl siding standoff when installing on a structure with vinyl siding. • Venting termination shall not be recessed into a wall or siding. Exhaust Restrictor Position • An exhaust restrictor is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for vent configurations detail the correct restrictor position. Firebox Roof Loosen these 2 screws on ' -� the exhaust restrictor. Back Wail of Flrebo x I '. Slide the restrictor to the correct restrictor position(see the illustration ii below). Screw location indicates restrictor position. In this example,the i .II restrictor is set in position#3. Tighten the screws to secure the restrictor. iff i i #1 (open-stock position) #3 #5 Back of Firebox RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nssa11/2023 ASPEN BUILDING DEPARTMENT 26 Installation (for qualified installers only) Diffuser • A diffuser is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the diffuser to the open position (see illustration below). The charts for vent configurations detail the correct diffuser position. Remove the diffuser. : 1/4" Nutdriver 4 m i llA Bend the round portion of the 0'__ diffuser so it is flat(open). III PCDIFFUSER SIDE VIEW PO � • _� Secure the flattened Before(Closed Stock) — diffuser plate with the screws removed earlier. After(Open) LI RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 C9gns a li2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 27 Vent Configurations Minimum Vent Configuration • Use 5x8" Diameter Coaxial Vent • NOTE: Use the included thimble assembly whenever passing through a wall. (use on front and back of wall penetration). See picture below. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • One elbow (30° or 45°) may be used on the horizontal run. • HINT: Use minimum vent kit"H" (96200332)from Travis Industries (additional vent may be required). Exhaust Restrictor # 1 (stock) Diffuser Closed (stock) 1' Section Place Directly on Fireplace (required) Max. 14' (4.2M) Horizontal Section(s) lJll _ u� 3 feet (0.915m) — ._I1 Approx. — 58-1/2" — I 1486mm 0 feet — I I 111 E E E O in. co N 4 4) .� I') U) IDB01017 m o u7 Use the included wall thimble when penetrating a wall. Part# 250-04833 .. Cam _ i . . 10-3/4" . Er III s 1 (273mm) .,.- 10-3/4" (273mm) .r .- RECEIVED ©Travis Industries 6/21/23- 1493 PB42 c r/Al/2023 ASPEN BUILDING DEPARTMENT 28 Installation (for qualified installers only) Vent Configuration: Vertical Termination • Use 4x6-5/8" Diameter Coaxial Vent. Connect a 8" to 6-5/8" reducer directly to the fireplace (sku 98900165). • NOTE: The included thimble assembly is not required and may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to four elbows (30°, 45°, 60°, or 90°) may be used. Only one horizontal elbow may be used. E E �n vE N E E x N E E E E E n Illlllllllllllllllllllllllllllllllllllllllllllllllllllllllll 40'(12m)max — —40'(12m)max ✓: 35 feet 10.5m ( ) — —-35 feet 70.Sm ) _ Exh R ri r 4 —aust est cto # 30 feet 9m 30 feet 8m Diffuser Open p :i feet 7.m 5 —25 feet(7.5m) 25 20 feet(6m)— —20 feet(6m) Exhaust Restrictor#2 j Exhaust Restrictor#3 — 15 feet(4.5m)— /. Diffuser Open —15 feet(4.5m) ,',Y.),'( ' o Diffuser Open — 10 feet 3m — 7' I / -10 feel 3m L 5 feet(1.5m)— —- 5 feet(1.5m) _,-Attach reducer directly to the fireplace. 0 feet— �r, —Ofeet II I I I IIIIIIIIIIIIIlIIIIIIIIIIIIIIIIIIIIIIIIIIIII 15 E E E E E E E E E E E E �E H2 This is considered a Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length = HI + H2). or left). It may be a 30°, 45°, 60°, or 90° elbow. This is 1-11 considered a vertical elbow. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 Ch install/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 29 Vent Configuration: Horizontal Termination with Vertical Rise • Vent configurations 15' or above (from the base of the fireplace) use 6-5/8" dia. vent. Connect a 8" to 6-5/8" reducer directly to the fireplace (98900165). NOTE: For this configuration, the included thimble assembly is not required and may be discarded. • Vent configurations under 15' (from the base of the fireplace) use 8" dia. Vent. NOTE: For this configuration, the included thimble assembly may be used or use a firestop (not included). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. • Up to four elbows (30°, 45°, 60°, or 90°) may be used. Only one horizontal elbow may be used. vEi E E 2 1, iN E / / I 1 p ,y, i i es m O UI O' :2 N 8 to l0 8 8 8 2 8 111111I11111 IIIIIIIIIIIIIIIIIIIIllIIIIIIIIIIll1111IIIIIIIIII 1 40'(12m)max— 40'(12m)max Nti`y — 35 feet(10.5m)= �1•L N.LN 1 i —35 feet(10.5m) 1 Exhaust Restrictor#4 �, •' 30 feet(9m)— -AI• =t•y—_ 30 feet(9m) Diffuser Open 6-5/8"Vent(place reducer on fireplace) ..�= : �:o i 25 feet(7 5m) �tsZ:011/1111•�• 131i�� ----SIMPI • ISI • ::—25 feet(7.5m) — � 't — It Ide 2•f•2•A •j j j-�Z•=•=•_•_•_� 20 feet(6m)— -� �7 -- - =�� -20 teat(6m) ��. Exhaust Restrictor#3 .�_ ti Diffuser Open _ • •!t,,, S 6-5/8"Vent(place reducer on fireplace) ' — 15feet(4.5m)— ., - ,. '% iflld. •2oTereI TS ., .- —15 feet(4.5m) Exhaust Restrictor#2 Exhaust Restrictor#2 — Diffuser Open Diffuser Closed(stock) __ — 8"Vent 8"Vent 10 feet(3m)— ... ----- - -- - —10 feet(3m) — 4--- Exhaust Restrictor#1 — Diffuser Closed(stock) �� " — 5 feet(1.5m)— 6"Vent —5 feet(1.5m) _ t- f � -----Min.2'Section of Vent Attached directly to Fireplace - - 1 Ofeet- y l III 1_ 1 1 1 I l l I I 1 1 1 I I 1 L I I I I L I I I I L I I 1 1, III1. 1 1 1 1 1. 1 1 1 1 L 1 I I I I 1 1 1 1 L—O feet o A A g m A m uEi ,, A h A E a 1 v a '8 H2 This is considered a Horizontal length is calculated by horizontal elbow(it doesn't adding both lengths of horizontal run matter whether it turns right (Horizontal Length = H1 + H2). or left). It may be a 30°, 45°, 60°, or 90° elbow. This is H1 considered a vertical elbow. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 C E ssa-11/2023 ASPEN BUILDING DEPARTMENT 30 Installation (for qualifie Masonry Chimney Conversions This appliance may utilize 6-5/8" diameter direct vent manufactured by Duravent(reducer may be required). The vent may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter(46DVA-GCL or TCL). The vent must be installed following all directions included with the vent and those listed below: • All requirements in the appliance manual must be met. This =� High Wind Termination includes compliance with vent �� configuration charts. _ ,4./Flashing • The restrictor position should be ROI set to the position that most Co-Axial to Co-Linear Adapter must closely resembles the vent maintain 3"clearance to combustibles .411,I Higher configuration. NOTE: because 1 e"I this installation utilizes non- Coaxial pipe must maintain proper standard vent, the restrictor clearances to combustibles ,r position may vary. Carefully (see manual for details). I [] monitor the burn characteristics to ,•�i verify correct restrictor position. Direct Vent�� g UL Gas Liner • The UL gas liner must only be run — 2 through the fireplace/chimney i $ (entire length of liner must be --► retained within the Direct Vent i i fireplace/chimney). Do not run Fireplace i I the liner near combustibles. lia�aae� This appliance may utilize 6-5/8" diameter direct vent manufactured by Duravent(reducer may be required). The vent may be adapted to utilize an existing masonry fireplace using the Duravent Masonry Chimney Conversion Kit (part# 46DVA-KMC). The vent must be installed following all directions included with the vent and those listed below: NOTE: Before proceeding with the following installation example, check with the local building jurisdiction to verify that this type of installation is allowed in your area. • All requirements in the appliance manual must be met. This The entire chimney system must be air-tight. includes compliance with vent Make sure to seal the flashing,clean-out,and configuration charts. ME thimble connection,and to inspect the • The restrictor position should be chimney. , ~ Flashing(included in set to the position that most pep, . #934 Masonry closely resembles the vent i .v Conversion Kit) configuration. NOTE: because Make sure the coaxial pipe maintains the correct 8 'qv:H s,l,d,, this installation utilizes non- clearance to any combustible(see the owner's manual). ;;co en/ standard vent, the restrictor The vent must be sealed air-tight. 7_ position may vary. Carefully 4 I, f 4"Dia.Flex Line monitor the burn characteristics to (UL 1777 Gas Liner) verify correct restrictor position. A • The UL gas liner must only be run i Connector with Cover through the fireplace/chimney i (included in#934 Masonry (entire length of liner must be Conversion Kit) retained within the 1 fireplace/chimney). Do not run the liner near combustibles. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nssa11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 31 Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. • All requirements in the appliance manual must be met. This includes compliance with vent configuration charts. Remember to set the restrictor position to the correct position (based upon the vertical rise height-see the vent charts in the appliance manual. • These conversion kits does not work on interior masonry chimneys. • The measurements below refer to the Chimney Inside Diameter Chimney Conversion Kit A(46DVA-KCA) 6" DuraTech e Screw the Retro CapAdapter 6"Security Chimney Vertical Top to the p q (screwP to chimney) 6" Metalbestos Flex Pipe 6"Jackes-Evans - 1 6" Hart&Cooley a I I 6" Pro-Jet Chimney Conversion Kit B(46DVA-KCB) Cut the Flex Pipe to 6" DuraPlus the chimney height 7"-8" DuraTech — plus 3"(76 mm) Security Chimneys 7 \�\ "-8"Metalbestos 7"-8"Jackes-Evans 7"-8"Hart rt&Cooley 7"-8"Pro-Jet Type A Chimney 6"-7"Amer. Metals 6"-7"Metal-Fab 4"(102 mmF) 6"Air-Jet Aluminum lex Chimney Conversion Kit C(46DVA-KCC) Pipe 7"-8" DuraPlus 8"American Metals Retro Connector mmm, 8"Air-Jet (screw to chimney\ 8" Metal-Fab I N Each Kit Contains: a A Cap Adapter - Retro Connector Duravent Direct ScrewRet Vent Pipe Sections Connector r to the Additional Required Equipment: (use adjustable section) Flex Pipe 4" Flex(#711 or U.L. 1777) Termination (46DVA-VCH) Co-Axial Sections '-1 P� Fireplace RECEIVED ©Travis Industries 4/12/23 1493 PB42 CF install �2023 ASPEN BUILDING DEPARTMENT 32 Installation (for qualified installers only) Termination Requirements ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" (229mm)clearance from any door or window B Minimum 12"(305mm)above any grade, veranda, porch, deck, or balcony Roof C Minimum 1" (25mm)from outside corner walls Surface NOTE: Clearance in accordance with local installation codes and the requirements Roof of the gas supplier. ii"Min. Eaves D Minimum 1" (25mm)from inside corner walls (279mm) } 6°Min. NOTE: Clearance in accordance with local installation codes and the requirements + (152mm) of the gas supplier. E Minimum 11" (279mm)clearance below unventilated soffits or roof surfaces Minimum 18" (457mm)clearance below ventilated soffits Minimum 6"(152mm)clearance below roof eaves NOTE:Vinyl surfaces require 24" (610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. F Minimum 12" (305mm)clearance below a veranda, porch, deck, or balcony NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. G Minimum 48"(1219mm)clearance from any adjacent building H Minimum 84" (2134mm)clearance above any grade when adjacent to public walkways or driveways NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 9" (229mm)clearance to any non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance. J Minimum 36" (914mm)clearance above any mechanical air supply inlet if within 10' (3M)horizontally K Minimum 36" (914mm)from the area above the meter/regulator(vent outlet) -this extends 15' (4.5M)above the regulator NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36" (914mm)from the meter/regulator(vent outlet) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12"(305mm)above the roof line(for vertical terminations) N Minimum 24"(610mm)horizontal clearance to any surface(such as an exterior wall)—for vertical terminations \ E ysl = M I E A i — II'— �� Fil: I K = 1 J —r I 11 G = A I 0 0 H (,�� , =III . B NOTE: Measure clearances to the nearest edge of the exhaust hood. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nssa11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 33 Hearth Requirements • A non-combustible hearth is not required. Any material (combustible or non-combustible) must not extend more than 1" above the base of the fireplace (see illustration below). WARNING: A non-combustible hearth is not required in front of the fireplace. However, if the fireplace is installed next A to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impacts from the heater. 0 11> *Ii el ' II 0111110°111 0 A hearth(combustible or non- combustible)may be installed in front of the fireplace. The structure must not extend more than 1"(25mm) above the base of the fireplace• Maximum 1" IDB01022 (25mm) RECEIVED ©Travis Industries 4/12/23- 1493 PB42 alir/13a-11/2023 ASPEN BUILDING DEPARTMENT 34 Installation (for qualified installers only) Vinyl Flooring Hearth Recommendations Vinyl flooring such as Luxury Vinyl Plank (LVP), Luxury Vinyl Tile (LVT), and other vinyl flooring can be sensitive to radiant heat and changes in temperature. If using vinyl flooring, we recommend installing the fireplace following the guidelines below. If these recommendations are not followed, the heat from the fireplace may cause discoloration, warping or other negative impacts. NOTE: If using one of the hearth options, make sure to maintain the gap recommended by the manufacturer between the flooring and the hearth. Seal the gap with a flexible caulk to allow for expansion and contraction of the flooring. Install the fireplace at floor level with a 36" (915mm)deep O Vinyl Flooring with Flush Hearth ® Vinyl Flooring without Hearth flush hearth (either .- combustible or noncombustible). OThe minimum width of the hearth is equal to the 24 width of the outer Fireplace %36„ (610mm) zero-clearance .. (915mmind � box of the Side y��a•�e Mtn! ot,°' 1,111 fireplace. maJ 5``p �0. View rGO ,,ND g J�, . F\J ot`�e2;CPV.6. k\°�11� v -410. ` '. '\ of �� `'Fireplace Width of ��r Elevate they: fireplace 24" Depth of Hearth (610mm)above the vinyl floor and 2" 4" 6" 8" 10"12"14"16"18"20"22"24"26"28"30" 32" 34"36" ® no hearth is 1" 3" 5" 7" 9" 11"13"15"17"19"21"23"25"27"29"31"33"35" required. The 1" =____ IIIIIr vinyl flooring can 2 3" — — be installed up to 4" the wall. 6" 5" 'r•imm.� Q_ 7" Fireplace 8" 9" ,7 — 10 Height " ---- -----7 " 11" Above 12"13" / Determine the Finished 14"15" --7 '" — height that the Floor 16" 7i -- fireplace will sit 17" /" above the finished 18 19" Ofloor and use the 20"21" --j —chart to the right to 22" determine the 23" l� — 24" — minimum recommended Imperial to Metric Conversion Chart hearth depth. Inch 1" 2" 3" 4" 5" 6" 7" 8" 9" 10" 11" 12" 13" 14" 15" 16" 17" 18" mm 25 51 77 102 127 153 _178 204 229 254 280 305 331 356 381 407 4321.458 Inch 19" 20" 21" 22" 23" 24" 25" 26" 27" 28" 29" 30" 31" 32" 33" 34" 35" 36" mm 483 508 534 559 585 610 635 661 686 712 737 762 788 813 839 864 889 915 RECEIVED 8 ppf's a l"2023 ©Travis Industries 4/12/23- 1493 PB42 CF Ins a I ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 35 Facing Requirements • Non-combustible facing must extend from 1"above the base of the fireplace to the framing header(see illustration below for details). • Non-combustible facing must extend the entire width of the unit to the framing opening on both sides (see illustration below for details). • Do not place facing over the glass opening. WARNING: Do not place drywall or other combustibles over the front of the fireplace. WARNING: Do not use adhesive, "modified thinset", or any product with a polymer additive to secure facing directly to the fireplace or the walls near the fireplace. The high 0 temperatures near the appliance will cause adhesives to emit odors. Use thinset(also called thinset mortar, thinset cement, dryset mortar, or drybond mortar)to attach the facing. Thinset Defined: An adhesive mortar made of cement, fine sand, and a water-retaining agent such as an alkyl derivative of cellulose NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2" (13mm). A 1/8"(3mm)Gap Make sure non-combustible board is cut and positioned so it maintains a 1/8"(3mm)gap from the tile stop. This allows the fireplace structure to expand without cracking the facing(see dimensions below). 1/8"(3mm) Fa Vvt`�`.t�ea GO P\�� l Minimum 8-3/8" ��t`��0 213mm Framing Header ' God 0�� Minimum �tt� �o0, G 11`�9 Fa 1194mm Miri4 956mm �A 1�a� A1' 0 Base of Fireplace ��l II... / Max.1"25mm I �Il Rol • i ./II Minimum 43 RECEIVED � 1093mm i non ppgg ©Travis Industries 4/12/23 - 1493 PB42 CF�Inss2299a11/2023 ASPEN BUILDING DEPARTMENT 36 Installation (for qualified installers only) Standard vs. Extended Position • The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. If using a facing that does not use a backing board (e.g. marble), you may wish to use the extended position. Standard Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket 1 Framing Fireplace Drywall oo° 0o0 Cement Board Optional Tile (or other non-combustible) (or other non-combustible) Extended Position -Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket Framing Fireplace Drywall 0 o° 0 o° Non-Combustible Facing (marble,etc.) RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ins�a11�2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 37 Thick Facing Guide The thick facing guide is shipped pre-attached to the fireplace. - Thick Facing- If using thick facing, leave the guide in place (see "Thick Facing"on the following page). - Thin Facing- If using thin facing, you may remove the thick facing guide following the directions below(see "Thin Facing"for details). NOTE: You may leave the thick facing guide in place—it will appear as a black border around the screen assembly. Removing the Thick Facing Guide The thick facing guide consists of 4 sheet-metal strips behind the screen assembly. Remove the screen assembly to access the guide. Unscrew the screws holding the pieces in place (see illustration below). NOTE: The top piece is different than the bottom and has the letter"T" cut into it. Thick Facing Guide Thick Facing Guide Side Pieces Top Piece • Phillips Screwdriver 8 The thick facing guide may be removed after facing is installed. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CFlnssa11/2023 ASPEN BUILDING DEPARTMENT 38 Installation (for qualified installers only) Thick Facing (Facing Thicker than 1-1/2") O If using thick facing, make sure to leave the thick facing guide in place. O Make sure to leave the screen assembly in the stock(fully in) position. O You may leave the screen assembly in place while installing thick facing. You may wish to protect it with plastic(or other suitable material)to repel debris. When using thick facing, make sure to install the facing above, below, and to the sides of the thick facing guide. Do not allow any facing material to overlap the thick facing guide (this would prevent removal of the screen assembly). Framing Fireplace Screen Assembly Mount Backerboard Screen Assembly � 1 Thick Facing Thick Facing Guide (brick, rock, etc.) RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 cF lKali 2o23 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 39 THICK FACING GUIDE SIZE THICK FACING GUIDE LOCATION (PB CF) Extends 11/16" (18mm) above the tile stop Extends 5/8" (16mm)to the sides of the tile stop 441 04 li). "1- br/ O JHI ., ; Tile Stop4.1‘ Tile Stop Width WIHeight l 1 If using the lower screen frame extension, attach the lower thick lK a facing guide here (it extends to the base of the fireplace) 1" 25mm Al DO NOT BRING THICK FACING ABOVE THE BOTTOM EDGE OF THE TILE STOP/SIDE THICK FACING GUIDES 1 ABOVE BASE OF FIREPLACE) Tile Stop Width Tile Stop Height (a) (b) PB42 CF 41-1/8" (1045mm) 37-5/8" (956mm) RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/M1/2°23 ASPEN BUILDING DEPARTMENT 40 Installation (for qualified installers only) Thin Facing (1/2" to 1-1/2") When using thin facing you may remove the thick facing guide and tuck the facing underneath the screen assembly. The screen assembly mounts may be adjusted to position the screen assembly directly against the facing (see "Screen Assembly Mounts" below). To further illustrate this, note how the screen assembly mount is moved forward in the 1"facing example below). Thin Facing (1/2" 13mm) -Top View C ;LLf 11 Phillips Framing Screwdriver Fireplace Drywall ILI 1_ / Screen Assembly 10 Mount Max. 1/2"(13mm)Overlap Thick Facing (1" 26mm) - Top View e �Framing 11 Fireplace Drywall ILI 1_ e Screen assembly mount Screen Assembly may be slid forward to Mount Max. 1/2"(13mm)Overlap accommodate facing. Screen Assembly Mounts The screen assembly mounts (located on outer front edges of the fireplace)are adjustable to allow the screen assembly to be positioned 1/2" (12mm)to 1-1/2" (38mm)from the front of the fireplace. This allows facing to tuck under the screen assembly. Each mount is held in place by (3) Philips head screws. Before mounting the screen assembly, adjust the mounts so that the front edge is flush with the finish material surrounding the fireplace. To adjust the mounts, loosen the screws, slide the mounts to the desired position, and then tighten the screws. Position edge of mount flush with finish material • 1.' L RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 41 Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. • Any material above the fireplace that protrudes more than 3/4" (19mm)from the non-combustible facing is considered a mantel and must meet the mantel requirements. ;l I Maximum Mantel Depth(b) � F�F�F� FFFFFFFFF ` FF yF F�F oc\, hry^� oMryC f 4Y.ry �o 54"(1372mm) N ^ aj rn ^� ^ • 53"(1347mm) �■�� • Mantel 52"(1321mm) • Height 51"(1296mm) 11111111111M `• Above 50"(1270mm) =M==mmmmmm • Base(a) 49"(1245mm) i 48"(1220mm) MEMMEM„MEME • 47"(1194mm) ■■■■„■■■■■■ 46"(1169mm) • • ■■■■■■■■■■■■ i • , • • • , , • • • , , • • • , I DBO---- Mantel Column Clearances • Combustible mantel columns (legs) require a 0" (0mm)clearance to the side of the fireplace (they must be to the side of the fireplace). • Non-combustible mantel columns do not have a minimum clearance. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nstall/2023 ASPEN BUILDING DEPARTMENT 42 Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: • The header (the framing member above the fireplace opening) must be non-combustible. • The facing must be non-combustible and extend to the header (or mantel, whichever is greater). The facing must also span the entire width of the mantel. • See the illustration below for additional requirements. SIDE VIEW Facing from the Header Up may be combustible(drywall) or non-combustible. Non-Combustible Framing(metal studs) must be used for the header. Non-Combustible Facing and Non-Combustible Backing Material (tile,marble,cement board,etc.)must extend to the header(or top of mantel-whichever is higher) Minimum Mantel Height The minimum mantel height is determined by the face and face attachment method(no I minimum). The mantel must be properly Non-Combustible Mantel and Mantel Legs secured to the framing or (no maximum depth)-No combustible �� use other suitable materials allowed behind the mantel. method. Gas Fireplace Combustible Framing Fireplace Face (wood studs)may be used for the framing behind the fireplace. TOP VIEW ) �] )� �] Non Combustible Framing(metal studs) Gas Fireplace must extend the full width of the mantel Non Combustible Facing (tile,marble,cement board,etc.)must and mantel legs. extend the full width of the mantel. 4i1 �__.��___1. . . ............................................. . . . . . . . ��. . , Non Combustible MRE EI ED ©Travis Industries 4/12/23 - 1493 PB42 nssa11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 43 Finalizing the Installation 1. Remove the glass (see page 49). NOTE: If using propane (LP) convert the appliance prior to installing the media. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. GSB2 Versions Only Illr'< Install the batteries into the battery holder133 110 0 1 GSR2 Versions Only it Install the batteries into the battery box and remote. ti 3. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot to verify gas supply (see instructions on page 45). Leak test all the gas joints. Turn the gas control knob to "OFF"to shut off the appliance. MV Units Only - Pilot Flame Inspection - (see instructions on page 46) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. To adjust the pilot flame, turn this screw(NOTE:if totally The pilot flame should touch only the top 3/8"(9mm)of the unscrewed gas will come out of this port). Clockwise thermopile. Adjust the pilot up or down as necessary. EU lowers the flame while counter-clockwise raises it. (= = Standard Screwdriver Thermopile Pilot Hood ,_. _'moo © Q O p i „...._ =A0 __ LZ. IL IV ...-- VS I (es.- H , 00 oo . - f 3/8" 9mm Thermocouple GSB2 Units Only - Pilot Flame Inspection - (see instructions on page 46) The pilot flame should look like the illustration below. Adjust the pilot flame if necessary. The pilot flame should look like the illustration to the right. The pilot flame should touch the top 3/8"of th Adjust the pilot flame if necessary. ) sensing electrode and make contact with the 1 To adjust the pilot flame,turn this screw. Clockwise lowers hood. Adjust the pilot up or down as necessa d the flame while counter-clockwise raises it Screwdriver . ..?... �,'/ 0 \Jl4Nl Ni l Pilot Hood c �' ® y�% Sensing . Spark �g,� ! _ -A electrode Electrode (RECEIVED 4. Replace the glass. oo gg ©Travis Industries 4/12/23- 1493 PB42 CF-Inss22a-99 11/2023 ASPEN BUILDING DEPARTMENT 44 Installation (for qualified installers only) 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Air Shutter Adjustment � 1 IV' IC � I 1111 Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base,yellow-orange on the top. ends,open the air shutter. short,close the air shutter. Rear Burner Air Shutter Control (GOLD) 0 Right= Less Air Left= More Air ; r Front Burner Air Shutter Control (RED) Right= Less Air ; Left= More Air +) Control Nat Panel NOTE: Use a screwdriver to adjust the air shutter(it will be hot). Slide it through the control panel and into the air shutter control. Typically,the air shutter is more closed (right)on NG, more open (left)on LP. 7. Adjust the flame to its highest position-the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 8. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual. ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid)is used to remove excess mortar. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CFlnsta11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 45 Location of Controls There is a door on the lower portion of the screen assembly to provide access to the manual controls on the fireplace. The door is held closed by two magnets. Open the door by gently pulling outward on the upper portion of the lower trim. GSB2 Version GSR2 Version Rotate the Control Door Down to Rotate the Control Door Down to Access Controls Access Controls 1 1 I- ,� �!� Shutoff Valve 1` Shutoff Valve __ =k • 1 (accessible with -- .„ � (accessible with ----- �� >>�1 �� screen removed) 1. screen removed) 1��`► °41° �`� Flame Adjust Knob f io:� Battery Holder 1 Switch „/> , �y Continuous/Intermittent Pilot Switch Most features will be controlled by the included remote. Ember Light Dial On/Off Switch _ Optional Blower Dial 1 ::tET::!i �j* '( __ V(® / switchon the rig(d qq side,below the firebox. J Battery Tray-or-Optional Remote Receiver MV Version Rotate the Control Door Down to Access Controls API r ''''4'N r/ - Shutoff Valve it,y t (accessible with ----- '--„�.� .lit screen removed) �, Gas Control Knob----- .— Ad� �, Flame Adjust Knob \ ,,,� \r' Pilot Igniter \; On/Off Switch Optional Blower Dial // . Optional EmberLight Dial 'tlir,101 Optional Remote Receiver RECEIVED ©Travis Industries 4/12/23- 1493 PB42 Ci- installi2023 ASPEN BUILDING DEPARTMENT 46 Installation (for qualified installers only) MV Units Only - Starting the Pilot ARemove the glass frame before starting the pilot. The pilot flame is required to ignite the main burners (it also , plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF" or if the burner has not been lit in a 7 day period (see "Pilot Fuel La) IIIt Conservation Timer" section on pg.47). However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, 0 I�il call your dealer for information. NOTE: Suggestions on how to limit the need to restart the pilot during the heating season can be found on page 47 �� 5 minutes T 6 4 To start the pilot follow the directions below: 0 - �_-� 4. PLLON =# WARNING: !J1 s:.5S When lighting or re-lighting the pilot, the glass must be --Lo 0-0 removed (see page 49). a Remove the glass (see page 49). 11101 b Push the gas control knob in slightly and turn it to the "OFF" -Jr"' position. The knob will not turn from "ON"to "OFF" unless 0 - CAN I'LOT �� the knob is depressed slightly. Wait five minutes to let any ��'"° gas that may have accumulated inside the firebox escape. CD-9 efFIV If you smell leaking gas, follow the directions on the cover "IF YOU SMELL GAS". lk c Turn the gas control knob to the "PILOT" position and press „o 0 30 seconds the knob in, this will allow gas to flow to the pilot light. Press the button on the pilot igniter repeatedly until you see 0 _ _6 iN 1� the pilot light. '_��° Upi WARNING: 2, 0-9 Loo to 1i If the pilot does not light after 15 seconds, release the knob U and call your dealer for service. Do not attempt to light pilot until service has been performed. -re d Keep the gas control knob depressed for 30 seconds once it A e 3 is lit. - .-"° e Release the gas control knob. If the pilot goes out, repeat =�o 0-0 step C. If the pilot refuses to stay lit, call your dealer for service. With the pilot lit, proceed to step "f f Replace the glass. milab_, g Turn the gas control knob counter-clockwise to "ON". The 0 m pilot is now lit and the heater can be turned on and off. sI 0 - Col/a ,_—. -1 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CFlnsta11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 47 Pilot Fuel Conservation Timer (MV units) 7 Day Pilot Shutoff Timer(MV Units) This appliance is equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the appliance is not used for 7 days (this timer is mandated in certain areas for conservation purposes). The appliance will function normally as long as the burner is engaged within a 7 day window. Each time the burner is turned on the 7 day EL:#1111e 1j 5.,ure.Y timer resets. If the burner is not engaged within the 7 day window, the MrkWill�� ■■■ pilot will automatically turn off to conserve fuel. If the pilot is turned off, r it will need to be manually re-lit. To prevent the need to restart the pilot during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week (e.g. 5pm on Tuesday& Friday)to turn the heater on for a few minutes. This will restart the timer and prevent the need to restart the pilot. Option 2: Install a thermostat This will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperatures does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF Ins�a11/2023 ASPEN BUILDING DEPARTMENT 48 Installation (for qualified installers only) Pilot Fuel Conservation Timer (GSB & GSR units) 7 Day Pilot Shutoff Timer(applies to units in On-demand pilot _ mode mdif This appliance may be equipped with a 7 day pilot shutoff timer. This timer helps conserve fuel and save money by turning the pilot off when the appliance is not used for 7 days (this timer is mandated in certain areas for conservation purposes). This applies only when the unit is in ODP (On-demand Pilot) mode. If the unit is in IPI (Intermittent Pilot oraiumm. Ignition) mode, the timer does not apply. When in ODP mode the pilot will remain lit as long as the burner is engaged within a 7 day window. Each time the burner is turned on the 7 day timer resets. If the burner is not engaged within the 7 day window, the pilot will automatically revert to IPI mode and turn off to conserve fuel. To switch back to ODP, simply: GSB2 Units: toggle the IPI/ODP switch to IPI, then back to ODP. GSR2 Units: use the remote to toggle from IPI mode, then back to ODP mode. To prevent the need to reset the pilot mode during the heating season, we have listed a few strategies below: Option 1: Remember to periodically turn on the heater during the heating season If you use your heater for supplemental heat, this may be the best solution. Set a specific time, once or twice per week (e.g. 5pm on Tuesday& Friday)to turn the heater on for a few minutes. This will reset the timer and prevent the need to restart the pilot. Option 2: Use a thermostat GSR Units: Use the thermostat included with the appliance GSB Units: Consult your dealer for thermostats compatible with your appliance. The use of a thermostat will keep the room at a constant temperature and will, in most cases, keep the heater working throughout the heating season. Light the pilot at the beginning of the heating season and set the thermostat to the desired room temperature. As long as the outside temperature does not rise excessively, for seven days or more, the pilot will continue to operate. Option 3: Use a programmable thermostat (GSB2 Only) A programmable thermostat may be set to turn on, once per week, to a high temperature for a short time. This will reset the 7-day timer and allow the heater to operate without having to restart the pilot. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF Ins�a11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 49 Glass Frame Removal and Installation AA barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. O If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. AThe appliance must be completely cool before removing the glass. ADo not strike or slam the glass. Warning: Do not operate appliance with the glass front removed, cracked or broken. AReplacement of the glass should be done by a licensed or qualified service person. 1. Remove the screen-trim assembly by lifting the assembly up slightly and tilting it toward you. The mounting hooks on the back of the assembly will disengage the fireplace. Set the assembly aside for reinstallation. NOTE: Opening the access door on the front of the assembly allows for a easy location to get a secure grip on the assembly for removal Top Corner Bottom Corner , - .',, Top hook engages It this slot in bracket Bottom hook il1 II engages this slot in 1110Ih .� bracket 111001110) . 111111 • 410:44, %41%10 llo III ,,�� - I,% ,\� Z\ i Replacement Barrier Part# 42 CF ProBuilder 250-04903 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT 50 Installation (for qualified installers only) 2. Remove the glass frame following the directions below. 0 Open the latches holding the glass frame in place (start with _________----- the bottom)-follow the directions shown to the right. �`10�� Pliers may be used � ,..._______ Latch Top of ,F <<<<�� Firebox ,4 _11111k,j 1 --, ‘ 4 %,,,ili,111' Glass 04 4511--;----______ fir 1-1411t 0v Lift the glass frame up and r101111111111111111:111111111111 pull it forward to remove. NOTE: You may need to lift the glass frame while re-attaching. Re-Attaching the Glass Frame: a) Hang the glass frame on the firebox. 'C cccc�ccc«4�� b)While holding in place, attach the upper latches .�� (follow the instructions to the right in reverse). .digiiiii c) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place-it should be parallel with the front of the fireplace when installed. Replacement Glass Frame Part# 42 CF ProBuilder 250-04902 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF:I Kali 2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 51 The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Barrier Screen Visual Deflector Adjustment The barrier screen assembly has an adjustable visual deflector along the lower edge. If the assembly is adjusted to accommodate thick facing material, adjust the deflector, as shown below, to block the view of the valve area. 1. Place the screen assembly face down on a soft surface to protect it from scratching. Locate the nuts along the bottom edge of the deflector(in this example there are 3, your fireplace may have more). 2. Remove the nuts using an 11/32" nut driver. Move the deflector to the desired position and reinstall the kept nuts. Test fit the assembly to the fireplace and make any adjustments as needed. h -it- 5wittya 9�MliFY,- -14141 .. ... _.._....:_ s��..-C•i•,-sue' s�,`�`��_�.,'.��:�:.:::��,-�'---vz y:� ... r�..,��..:r:..h. e �" J ri awaller IVED ©Travis Industries 4/12/23- 1493 PB42 CF-Inssa-11/2023 ASPEN BUILDING DEPARTMENT 52 Installation (for qualified installers only) Shipping Retaining Nut Removal (2) 3/8" nuts secure the rear burner to the fireplace for shipping purposes. Remove and discard the nuts (see below). Left Rear Corner _.._ ' Right Rear Corner of Rear Burner of Rear Burner .r ► / -' i Remove and discard nuts n 5r air klA 'Mr 1M.4. i)1111r NOTE: Do not reinstall the shipping nuts. The burner brackets sit over the threaded pins and the burner needs to be able to move freely as it expands and contracts with heat. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CFln3a-11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 53 Log Set Installation Installation Warnings NOTE: Consult the installation manual for order of installation. If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. • The logs are fragile, especially after being exposed to heat. • Make sure the gas control valve is OFF and the heater is cool prior to installing logs. • Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. • The burner must be correctly positioned before installing the log set. Make sure the burner is fully seated and the pilot is properly aligned. See owner's manual for details on burner removal. Log Set Overview— GSR2 Model The GSR2 version requires a log set (Oak= sku#94500771, Birch = sku#94500770, BonFyre = sku#94500772). Instructions for installing these logs are included with the logs. Log Set Overview— MV/GSB2 Models When installed, the (8) logs should appear as shown below. See the following pages for installation. Log Name Rear Log Left Log Right Log Left Twig Right Front Right Rear Left Ember Right Ember Twig Twig Chunk Chunk Replacement 250-05070 250-05071 250-05072 250-05073 250-05074 250-05075 250-05076 250-05077 Part Number Number on 1 2 3 4 5 6 7 8 Back of Log Right Rear Twig Left Twig 250-05073 I , Rear Log 250-05075 `, 250-05070 !''' \. �. .4 ,, . , , ,,,,,,,c, ,,,,,„,i40,,, - N. •..,- .,..• - 4,.. .---7 • . . ,..„ •, . ., ,,, .., , _ • ,,-,..„'rr.::, -- .= .,. - , - - �° Right Front Twig 250-05074 .t " Left Log _ y.:421? .� -- ;, ,A c� ,,t. _, 250-05071 ,\ w „t�.. s.: - SAY .ram /may -..r - SAY 9 -i A.. .., A � "fir' i+7 Left Ember Chunk Right Log Right Ember Chunk RLg F.�2 g • EI• P 250-05076 250-05077 p ©Travis Industries 4/12/23- 1493 PB42 CF Ins�a-11�2023 ASPEN BUILDING DEPARTMENT 54 Installation (for qualified installers only) Rear Log The back log has two pockets that insert over two tabs on the back burner(see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. fi O ,040.. , inimp '-- I .111111111MONOMOMff7_ g. Left Log The left log has a channel (A) on the bottom that fits over a ridge on the burner and a notch (B)that contacts the grate. Set the log in place and slide it to the rear. i ,tr- -,,-,.k• •''''',1 ' /y�� A ,'-- • �].'J Apr r ." .,ti f A — - k,,0. / �_ -, \�� , fit RECEIVED ©Travis Industries 4/12/23 1493 Q8/2PB42 CF Insta-11�2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 55 Right Log The right log has a channel on the bottom that fits over a ridge on the burner. Push the log backwards as far as it will go. --� y� i r/. , , It -- k I Xi '` ( r e f Z . i. 011111111° . µ. .41110 ,ram p -.- --- --..- ¢� ., aN1' # ! vim Mr jaff 1. • ass b '"Mrta ikt} ` _.� _ JJ v ii —, Right Front Twig The right front twig has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. Place twig over the pin and adjust so the notch is in contact with the grate as shown below. iii) ' ,'-'1' ilik • )-,t1',-; -"b ...•,r-L,^."'7- --4-,..-- ,,,,,,. 0 { mod^��„ R,- . '' a --yam.."' , 1 ,; y 0 . - '. a yy yk fx „' e @ . .--..Jut.. a r P -.. ©Travis Industries 4/12/23 1493 PB42 CF ins tail ASPEN BUILDING DEPARTMENT 56 Installation (for qualified installers only) Right Rear Twig The right rear twig is shown below. It has a hole for a locating pin on the bottom. When in place, the front tip just barely rests on the right log as shown below. NP— y � z.. „'4 r t r - --. w,, 1 f. td rf „ v _ .„- 4 4 1' ) ;,, y �? _ - ,., � , ;Al', k V .f, k -I'' _ * C ,4 'F ''' fib' to j� u,,�j� -a•r..�. 1,��y+r �'`y"" vilig. r A -4 .,4" .. .k fit; . e.".`,: RECEIVED ©Travis Industries 4/12/23 1493 Q11/2PB42 CI- Insta-11�2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 57 Center Log The center log has a hole for a locating pin on the bottom and a notch to rest on the grate at one end. ram- -. ,, • . -s, ."'t �- „ �:z.c7 3'�a _ ".,..v.; 'z...qt •,-ti'...-,:,...',....' .-- ..---.7-',-,`,--;°""-_;.--,_•:,-,.:,-"„f;--74.-.4; „,,,,,f._,.. '. ""' w 4. 4 -cif` -—, eJ:., r (2) f(. . // ;^ 1, f�. e G r � rill'', Y _"'• 4 ±w , w 'f.. ^E aXa+ � � Y " F y�.,+e ~..)r. sG+if, ICJ `, • Y•' Y - fire- RECEIVED ©Travis Industries 4/12/23- 1493 PB42 all ns�a11�2023 ASPEN BUILDING DEPARTMENT 58 Installation (for qualified installers only) Ember Chunk Identification There are (2) ember chunks, that look very similar, included with this log set. It is important that they are on the correct side of the burner or they may cause flame impingement. Below is a picture that shows the ember chunks side by side to aid with identification. Left Chunk Right Chunk < fi. ,,.sue - * �. / am ` 1 ~ { t a.c• 6, Left Ember Chunk The left ember chunk and has a flat bottom and charred end. The chunk fits behind the bar, 2nd from the left, of the log grate. The charred end should be to the left. Place the ember chunk as shown below. Make sure the chunk is positioned so it does not cover any burner holes. - : - � a Py) .- View from above ! =+r p �,i ' 'yam .s; F ,•� . �- 142- .irk 's ue '- w • 1 Do not block _ •#- ,tip , s. ', . f • burner holes TS/ • `II 1 •w:: NwiNN• Right Ember Chunk The right ember chunk also has a charred end. The chunk fits behind the bar, 2nd from the right, of the log grate. The charred end should also be to the left as shown below. '' t View from above �,., : �� *.� Do not block i ,.,,_� burner holes , •''` �; -, ,ice �' a � ,• 4 / x •w. w-- RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF-In3a-11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 59 Ember bed Glass and Ember Material Installation (GSR2 ONLY) Ember bed Glass Installation The Ember-GIoTM lights come standard on the GSR2 units. There are an optional accessory for GSB2 or MV units. If the upgrade kit is not used in for the GSB2 or MV units, you may skip this section and proceed to Ember Installation. • Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed. • Locate the perforations in front of the log grate. . ■ ,.. ■ • Place a thick layer of the ember glass over the perforations making sure to cover all of the holes completely. 1 h MM • Lightly dress the ember glass with black touch-up paint (we recommend Stove Bright®). Check the appearance with the lights on and add additional paint, as needed, for a realistic glowing ember appearance. NOTE: If power is supplied to the fireplace it can helpful to turn the lights on while painting so you can determine an appropriate amount of paint for a realistic ember appearance. NOTE: We recommend that you use a piece of paper, cardboard as a shield to mask the log grate and burner from overspray (see below). i." :;14kr1111414 4 1' RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF9nssa-11/2023 ASPEN BUILDING DEPARTMENT 60 Installation (for qualified installers only) Ember Material Installation (GSR2 ONLY) • Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. NOTE: Make sure no ember material is placed directly on the burner. HINT: Add a few randomly placed ember chunks over the ember bed glass to produce a more realistic appearance. All i oil • r a.a•• t ilk' ' ,. Ember Installation (GSB2 or MV) -, � •, / A bag of embers is provided to further enhance the `� k - �-_ K firebox. Place the embers on the firebox floor and .' v. -'-" 4'' on the burner. Do not place embers over any of ,., the burner holes or air channels. .- aet a. Rock Wool Placement (All Models) The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin layer. The best method for applying the rock wool is to brush it on to the burner. Compress a clump of rockwool between your thumb and forefinger. Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. '' . . . ;0 te, , , ,, . , . 1 . .., ,,,,10, 1 _... ) ,6-44,. ,. :; .,._..,,, e . _ 1 & i-, . .: ...-i,e , .. ., ,. .. _ ..... . , ,14. ...... ----.... _,..._____-_-- --_-..% ....... IIIL ,- — Iv- ...,.....„ • ,... ,....,. „ I . ''' s' . -.0- ,,f. , ..• -, s - Aiiit • : . . CEIVED ©Travis Industries 4/12/23- 1493 PB42 Mrssa-11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 61 LP Conversion Instructions AWARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. Note: Convert the appliance prior to installing the gas line to ensure proper gas use. The GSR Stepper Motor Kit(4-pack= 94400999, single =250-01463) is required for converting this appliance to LP. The kit contains the stepper motor(regulator) and Torx wrench. The burner orifices, pilot orifice, and burner gaskets are shipped with the appliance. 1. Remove the barrier and glass. Remove the logs and embers (if installed - page 52) 2. Remove the burners following the directions below. Lift the rear burner and lift it from the firebox. The burner has a bracket that inserts over two pins behind the burner. When replacing the burner make sure it is properly located. • — • 0 L Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. 711. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ins�a11/2023 ASPEN BUILDING DEPARTMENT 62 Installation (for qualified installers only) Remove the 2 manifold covers and place them aside (replace after orifice installation). ; —11 4 , • 4 .., .....„ ,7 a 114 \\ s 3. Follow the directions below to replace the orifice. ® Slide the air shutters to provide access to the orifices. ® Remove and discard the gaskets on each burner orifice. gi0 Use a adjustable wrench to support the ii iza-- c manifold while removing each orifice with a 1/2" wrench. 0� Adjustable Wrench 1/2"Open End Wrench 0 U W Apply thread sealant to the LP orifices ��/ prior to installation. Use the chart below to identify the correct orifices. NO5 Orifice Manifold r 0 15/16" Look here for the orifice identification Screw each LP orifice until orifice 1 i 23.8mm protrudes 15/16" (23.8mm) fob 42CF Orifice Numbers indicating full insertion (use wrench to support manifold when NG LP re-attaching orifice). Front #50 #58 JJOTF, -- _ {;�_ Rear #44 #C55 The"#C55"orifice has a hole here- ' 1 G: '",„,/.„ When installed,the hole ` 1-Z�.; must be horizontal. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF-Inssa-11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 63 4. Install the LP pilot orifice following the instructions below. (a) Use a 7/16"open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG)orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). 5. Reinstall the stock manifold covers. MV Version o Natural Gas Orifice= .020N gnu IL?) LP(Propane)Orifce= .014LP C„� Ir O .40 7/16"Wrench GSB2/GSR2 Natural Gas Orifice= .020N 3 Version LP(Propane)Orifce= .014LP O iknoN 7/16"Wrench NN, n1 n 'J !.:40 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ina li2023 ASPEN BUILDING DEPARTMENT 64 Installation (for qualified installers only) 6. Remove the regulator from the front of the gas control valve. There is an knob extension on the regulator knob that will need to be moved to the new regulator. To remove the extension pull toward you. Replace with the propane regulator, using the new gasket and screws included with the regulator. Re-install the knob extension onto the LP regulator knob. The knob extension is directional so you may need to turn it until it lines up properly with the regulator knob and can be pushed into place.. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. MV Version GSB2 Version ��; titsiim Replace the regulator following the instructions included Remove and discard the three :, �� WwvI with the regulator kit. Remove and discard the screws (see screws using a slotted screwdriver k%''/%�,,-oo� of Torx T-20. ,j'' "a" below) holding the stock regulator in place (see"b" wed :\ below). Remove the stock regulator and gasket (see "c" s°tewdriver o . ® below). Place the LP regulator in place, making sure the (or T-20 Tor,) pre-fitted gasket(see"c" below) is in place—make sure it Remove and discard the i regulator,diaphram,spring is correctly oriented. Secure using the screws included and center post. with the motor—tighten to 25 Lb-inches. Leak test this ii area after installation to verify proper installation. There is a label on the base of the regulator knob indicating 0 regulator type (NG or LP). Place the included label on the ��(�� valve bodywhere it can be easilyseen to insure proper Install the regulator. Use p p the screws included with the ' /''1 . �1identification ("d"). LP regulator. Tighten to tom'_; l/ ti.„*ow approximately 25 Lbs.torque. 0 C I Slotted Screwdriver T-20 Tor,or (or T-20 Tor.) NOTE: Make sure the T 6f ' regulator gasket is correctly Slotted Screwdriver i l401 aligned before installation. I I i - ® > \. �� 1 Place the LP • ` ` ` '____: / label on the base TJ' �) _-.- , near the gas . 'T control valve. ; + ... . , o ` I O , _ "/- ' d GSR2 Version - i_ The stepper motor(adjustable regulator) has an :€ installation sheet included with it— make sure to follow ,w all of the directions. Place the stepper motor on the gas , � -. ^ '; -- control valve (see below) —MAKE SURE IT IS ��`, .�• CORRECTLY ORIENTED. Secure using the screws ;J : ;;'•' included with the motor —tighten to 25 Lb-inches. Leak �• • test this area after installation to verify proper installation. installation. 7. Make the gas line connection, bleed the gas line(if applicable), start the heater and thoroughly leak-test all gas ,�EIVED and the gas control valve. p g ©Travis Industries 4/12/23 - 1493 PB42 CF�Inss2a11/92023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 65 Wall Mount Remote Thermostat installation (GSB2 and MV Units Only) Packing List • GS Wall Remote • (4)AA Batteries • Receiver Assembly • (3)AAA Batteries • Switch Blank Installation If Using the Optional Blower, Install it First The optional blower should be installed before installing the remote. 1 Remove the lower front access panel from the fireplace by reaching in behind it and loosening the two wing nuts and (1) 1/4" screw on each side of the panel that hold it in place (see fireplace manual for details.) Lift up and then out on the panel to remove. Lay the panel face down in front of the fireplace. 2 Remove the 4 screws that secure the dashboard to the fireplace and gently lower it to gain access to the back side. 0 ik or 41, NOTE There should be enough slack in the attached wires to lower the dashboard to the floor. Make sure not to damage any of the attached wires. 3 Remove the two wires from the back of the on/off switch. Ir 111 • RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ina/2023 ASPEN BUILDING DEPARTMENT 66 Installation (for qualified installers only) 4 Remove the switch from the dashboard by depressing the tabs on the top and the bottom of the switch housing while pressing the back of the switch forward through the hole in the dashboard. Replace the switch with the included switch blank (see pictures below). A1 --4, — ,_ 04 s -- T 44' - - , „is = ,. • sr 5 Remove the battery holder. Disconnect �•� . the red and black wire at the Molex if = connector. — 11 6 Replace the battery holder with the battery box included with this remote kit. Connect - the red and black wires to the wires you r just disconnected in step 5. n � .^ 4--ram' ?- _ ; 7 Place the battery box on the floor of the _ • // fireplace. '_, ..fad • 8 Replace the dashboard. 9 Verify wires are not touching the bottom of the firebox. Adjust if necessary. 10 Install 4AA batteries into the receiver. 11 Install 3AAA batteries into the remote. 12 Sync the remote with the receiver(see syncing instructions included with remote).13 Return the appliance to the correct configuration. RECEIVED ©Travis Industries 4/12/23- 1493 PB42 alrssa-11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 67 Wiring Diagram - MV Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Thermocouple Thermopile On/Off Switch (on appliance) Piezo Igniter Red C;i :) .Brown i 65 0 V O'®OC —i_ o._40) m° �11. Whites � Spark 'MI N. ; }: Red'r Electrode L•tQ® ®.. • : 00L_A i + NOTE: Polarity matters '.:' ; with thermopile wires. • , Red Wire = TPTH A 1 i 1_ i + White Wire = TP ® F. b / / Pilot _ _ -c Hood _ oicl Optional wall switch, = themostat, or remote , ) 0O • Optional Blower Wiring Chassis Blowe 1 Ground 1 Green Motor Black IIF Whjle 120 Volt Black Grounded A.C. I Black Power Supply Black +B1 ack 120 V. Blower Blower Blower Thermodisk Rheostat Circuit RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CF IM1/2023 ASPEN BUILDING DEPARTMENT 68 Installation (for qualified installers only) Wiring Diagram - GSB2 Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Rheostat Thermodisk 0 Optional O o Blower(s) 120 VAC — - f ° Y i Power In — °_-1IN N 2 O j U R I Appliance —_ I I Ground c9 / USE U rya T aZ M' Base '""' eir" J� C;;;�.�j Integrated (Lilt t � ,` v ►* x Flamer .� 1*,♦;I a N Fireplace Detect A caraa oho t werp» .a Spark ;«:;� j •w ■ � Control ni � (IFC) Rod `0, . .. % �i�� ;' � L. a n �",sr � iiii ' flu' lozziEr cp. . Ai / 1 O N 3 c O L O } Appliance Ground ' ❑, o IPI/CPI Switch o Ir J W Green � a 7 Green ON/OFF �QilIWL � i��i ram', AA Battery r IF/ La —' �; Tray $0 II © 1 Main Burner Switch RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nali2023 ASPEN BUILDING DEPARTMENT 0 •tional E • UI • ment (for qualified installers only) 69 Wiring Diagram — GSR2 Version Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. White Power— c i Black F May Include Molex+ 1 0I11 May Include 0 1 1� Accent Molex Blower(s)* , Light(s) 14 Fuse3 -� • I = • 3 Amp Fuse cb Q xxl b Q) t L Integrated Fireplace Control(IFC) °'°° 3 .- c • Appliance /+ FUSE I1�1, ' Z �3 Amp Ground4 Fuse d 1 r�", I , IylOrnlz70 0 a1GAT L; J ii N0Flame es N L Y •W� �M1 Detect f, �� ,— rj ._ Spark [ i ] *� :4E1 °° '°`"'p Rheostat I Rod 1 $ ; , --,_\._ I T ' f mi nl , I in no m I/ .___, ■U . I v 3 > m m System m m >"a : EmberBed Jumper m a Lights* JI t m 3 0 0 m C 0 IPI/CPI JUMPER WIRE 1 � PU 0 Comfort Control \ I Valve 1NI■■ o a■ _70 —Red o n ——_,—,_—Black v > a '1u �- r J ,5 e + o F 3 ° a 1 f•°( 0 Eli) Q [ Battery Box (Manual On/Off) C. - •�� RECEIVED ©Travis Industries 4/12/23- 1493 PB42 CFlnssa�11/2023 ASPEN iuUILDING DEPARTMENT 70 Installation (for qualified installers only) CoolSmart TV— Installation Overview (Optional) - 98900779 The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit,just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearances to televisions and a recessed cavity above the fireplace. When using this kit, disregard the standard framing dimensions and follow the framing instructions for the CoolSmart kit. When used on the PB42 CF , this kit allows for the non-combustible facing height to be reduced. See illustration below for details. Ceiling Min. 1-1/2" (39mm) • + Min. 1-1/4" (32mm) Max. 3-1/2" (89mm) Television (min. 1/4" above mantel/pocket) Optional Recessed Pocket I Min. 11-1/2" XX Combustible Facing Max. 120" (3048mm) 293mm to I I (Min. 40" 1016mm above base of fireplace) Screen Fr. I �I I Min. 78-3/4" (2001 mm) •— Recessed pocket min. height is Min. 50-1/2" approximatley 50-3/4" (1290mm) 1283mm above base of fireplace. Min. 40" Non-Combustible Facing Only 1016mm ProBuilder 42 CF Fireplace RECEIVED o89 ©Travis Industries 4/12/23 - 1493 PB42 CF Ins/?f all/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 71 CoolSmart TV - Installation Requirements 1�3/8" (10mm) Min. 1-1/4" Clearance Upper Manifold Framing 1-1/4"(32mm) from Top, Sides and Ceiling 1-3/4"(45mm) Back to Combustibles 3/4"(20mm) Min. 1-1/2"(39mm)I I 3-3/4 \, Manifold (96mm)_ II I Manifold Support Bracket Lower Manifold Framing \/ Min. 3-1/2" Max. 3-1/2" (89mm) (89mm) Min. 1" (26mm) Clearance fromA , Flex Duct to Combustibles Max. 1-1/2"(39mm) Fireplace Header Max. 120" III Max. 3-1/2"(89mm) (3048mm) .I Min. 1/2" (13mm)* Min. 78-3/4" �J , .. • Min. 3 1/2" (2001 mm) .. - (89mm) .I Max. 3" ProBuilder 42 (77mm) CF Fireplace 5" (127mm) Alum. Flex Duct (included) * This area may be support using 1" strips of noncombustible material spaced a minimum of 12". Grill and Manifold Dimensions Q Q� The grill may be installed over the facing . to provide an aesthetic opening for the convection outlet. (2)8-32 x 1-1/2" screws attach the trim to the upper manifold. This allows variable thickness �� of finish material. Dimensions a b c d e 42" (1067mm) 2-7/8" (74mm) 1-1/4" (32mm) 41" (1042mm) 1-3/4" (45mm) RE ,, ,ED ©Travis Industries 4/12/23- 1493 PB42 CPO/2023 ASPEN BUILDING DEPARTMENT 72 Installation (for qualified installers only) CoolSmart TV - Framing the Chase PB42CF To. 4-1/4" 616mm Braces for Manifold Support Brackets 3-3/4" Bottom of Upper 96mm \ 0,bpe Manifold Framing dui fo/ <oor 4',c�d�i Md�ji \ �9 1\ i „, ,, Max. 120" %Frd 8-1/2" 3048mm �ing 216mm Min. 78-3/4" 2001 mm 46-1/4" 10 i 1175mm /7\ ./ 43" 1093mm 17-1/4" 439mm RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Insta11/2°23 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 73 CoolSmart TV - Fireplace Preparation 1 Remove the (4) knock-outs on the top of the fireplace and the (4) cover-plates located below the knockouts (see illustration below). 41 These 4 knock-outs will need to be removed. Below each knockout is a cover plate that needs to be removed. 2 Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up. d Fr y G 3 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. p 4 j I+ T I RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF-Io/2023 ASPEN BUILDING DEPARTMENT 74 Installation (for qualified installers only) 4 Under each knock out plate, you will find a cover plate held in place with (2) 1/4"screws. Use a nut driver or drill with an extension to remove the (2)screws. Reach in and remove the cover plate. You may discard the plates. ,,_, , , „.,...,,,,„: 41 A. K� s� ,, ' '• apt 5 Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape Use silicone to seal the Starter Collar starter collar to the top of the fireplace. 00 cO ',.......... oo: mil. 7,--", CD CD 1 O' Bend the tabs on the bottom of the starter collar up to lock it in place. 6 Install the fireplace into the framed chase. See section "Installation" in the manual. RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 41)(13a11/2023 ASPEN BUILDING DEPARTMENT Optional Equipment (for qualified installers only) 75 Using oval pipe to get past an obstruction 5"Flex If a situation arises that obstructs the 5° 7-3/4" to CoolSmart CoolSmart flex vent runs (such as Manifold getting pasta minimum sideways 5"round to 6" vent)you may transition the 5"flex oval adapter vent to a ridged nominal 6"oval pipe to get past the obstruction. Transition h3 back to the 5" round flex and continue 6"oval to the manifold. pipe �I 7-3/4" The adapters and ridged pipe should be factory ovalized, not field ovalized. 5" 5"round to 6" oval adapter NOTE: All clearances to combustibles T 5" must be maintained. to Flex 5" to fireplace 1 3" CoolSmart TV - Mantel Clearances When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: • Minimum 1" air gap behind TV to wall. • The mantel must extend 2" in front of the TV and 1"to both sides. kl Maximum Mantel Depth(b)With CoolSmart TV Kit � F - . F�F�F�F�FF�FF�FF� F F F F n.F�F ryF of�F of yo•^o' o(, p rV M P h c ^ 4) eb ,S' ,' ,`' 47"(1194mm) ............ 46"(1169mm, ■■■■■■■■■■■■ ) 45"(1143mm) ■■■■■■■■■■■■ 44"(1118mm) ::::::::::;; 43"(1093mm, ■■■■■■■■„■■42"(1067mm) ■■■■■■„■■■■ © I� Mantel Height 41"(1042mm) ■■■■„■■■■■■ Above Base(a)With 40"(1(00116mm) • ■■■■■■■■■■■■ 39"CoolSmart TV Kit 38"(966mm) ............ Combustible Facing (Min. 40" 1016mm 0 above base of fireplace) Min. 40" ProBuilder 42 Non-Combustible 1016mm Facing Only CF Fireplace RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 Mrissa1l/2023 ASPEN BUILDING DEPARTMENT 76 Installation (for qualified installers only) Optional Firebacks Remove & Discard Rivet Cover if Using Firebacks This fireplace uses a rivet cover on the rear wall of the firebox to conceal fasteners. Remove and discard the rivet cover if using firebacks (see illustration below). After installing the rear fireback, replace the fireback clips to secure the rear fireback (see instructions included with firebacks). Remove the clips on both sides. These clips have key-holes, allowing removal without removing the screw. Keep the clips (they are used for the optional firebacks). 1/4" Nutdriver t)11. The rivet cover has a tab that inserts into Remove and discard the rivet cover. the slot on the rear shelf(this prevents it from dislodging during shipment). RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ins�a112023 ASPEN BUILDING DEPARTMENT Notes 77 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT 78 Notes RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF r/Al/2023 ASPEN BUILDING DEPARTMENT Notes 79 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 CF Ir/MI/2023 ASPEN BUILDING DEPARTMENT 80 Index Additional Items Required 7 Masonry Chimney Conversions 30 Air Shutter Adjustment 44 Massachusetts Requirements 8 Altitude Considerations 24 Minimum Framing Dimensions 10 Approved Termination 24 Optional Equipment Installation 7 Approved Vent 24 Packing List 7 Barrier Screen Visual Deflector Adjustment 51 Pilot Fuel Conservation Timer(GSB & GSR Class A Chimney Conversion 31 units) 48 Clearances 9 Pilot Fuel Conservation Timer(MV units) 47 Corner Installations 17 Raised Fireplaces 9 Diffuser 26 Recommended Installation Procedure 7 Dimensions 6 Restrictor Position 25 Electrical Connection 22 Rock Wool Placement 60 Ember bed Glass and Ember Material Safety Warnings 4 Installation (GSR2 ONLY) 59 Shipping Retaining Nut Removal 52 Fireplace Placement Requirements 9 Starting the Pilot 46 Fuel 20 Steps for Finalizing the Installation 43 Gas Line Connection 20 Termination Requirements 32 Gas Line Location 21 Vent Clearances 24 Gas Line Requirements 20 Vent Configuration Glass Frame Removal and Installation 49 Horizontal Termination with Vertical Rise 29 Hearth Requirements 33 Vertical Termination 28 Heating Specifications 6 Vent Configurations 27 Installation Options 6 Vent Firestop 24 Location of Controls 45 Vent Installation 25 Log Set Installation 53 Vent Requirements 24 LP Conversion Instructions 61 Vinyl Flooring Hearth Recommendations...34 Mantel Column Clearances 41 Wiring Diagram —GSB2 68 Mantel Requirements 41 Wiring Diagram—GSR2 69 Wiring Diagram - MV 67 RECEIVED ©Travis Industries 4/12/23 - 1493 PB42 49nstall/2023 ASPEN BUILDING DEPARTMENT